CN213687968U

CN213687968U - Air cooler

Info

Publication number: CN213687968U
Application number: CN202022753343.9U
Authority: CN
Inventors: 许雪峰
Original assignee: WUXI MASHAN YONGHONG HEAT EXCHANGER CO Ltd
Current assignee: WUXI MASHAN YONGHONG HEAT EXCHANGER CO Ltd
Priority date: 2020-11-24
Filing date: 2020-11-24
Publication date: 2021-07-13
Anticipated expiration: 2030-11-24

Abstract

The utility model relates to the technical field of heat exchangers, in particular to an air cooler which comprises an air cooling core body, an air inlet end socket, an air outlet end socket and a filter; the air inlet sealing head is provided with an air inlet pipe; one end of the air inlet pipe is communicated with the air inlet end enclosure; the other end of the air inlet pipe is communicated with the outlet end of the filter; the inlet end of the filter is communicated with the fan; the filter comprises a collecting box, a position detector and an alarm; the collecting box can collect the filtered dust; the position detector is arranged at the top of the collecting box; the position detector can detect the height of dust accumulation in the collecting box; the alarm is electrically connected with the position detector. Through setting up position detection meter and alarm, when collecting the dust in the box and piling up the predetermined height that arrives position detection meter, position detection meter can be to the alarm signals, reminds operating personnel to change or wash and collects the box, has realized piling up the automatic monitoring function of height to the dust in collecting the box, has simplified operating personnel's work flow.

Description

Air cooler

Technical Field

The utility model relates to a heat exchanger technical field, concretely relates to air cooler.

Background

The air cooler is a device for cooling or condensing high-temperature fluid in a pipe by taking ambient air as a cooling medium, and is called an air cooler for short, namely, after the medium enters a pipe bundle from an inlet and flows through a finned pipe, heat is transferred to the fins through a base pipe and is taken away by airflow formed when a fan operates, so that the effect of reducing the temperature of the circulating medium is achieved, and the circulating medium is finally discharged through an outlet.

The prior art can set up the filter on air cooler and be used for filtering the dust in the air usually in engineering apparatus's manufacturing, then discharge the dust after filtering in collecting the box, but need the manual work to monitor repeatedly and collect the dust in the box and whether collect fully, operating personnel's work flow is very complicated loaded down with trivial details, if in addition because the manual work is failed in time to be changed or the collection box is washd, then the dust will spill over to operational environment, causes secondary pollution.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem that the artifical degree of dependence of manual monitoring filter is high, the utility model provides a technical scheme does:

the utility model provides an air cooler, which comprises an air cooling core body, an air inlet end socket, an air outlet end socket and a filter, wherein the air cooling core body is vertically arranged; a plurality of air cooling channels are arranged in the air cooling core body; the air inlet end enclosure is arranged at the top of the air cooling core body; the air inlet end socket is communicated with all the air cooling channels; the air outlet end enclosure is arranged at the bottom of the air cooling core body; the air outlet end socket is communicated with all the air cooling channels; the air inlet sealing head is provided with an air inlet pipe; one end of the air inlet pipe is communicated with the air inlet end enclosure; the other end of the air inlet pipe is communicated with the outlet end of the filter; the inlet end of the filter is communicated with the fan; the filter comprises a collecting box, a position detector and an alarm; the collecting box is arranged at the bottom of the filter; the collecting box can collect the filtered dust; the position detector is arranged at the top of the collecting box; the position detector can detect the height of dust accumulation in the collecting box; the alarm is arranged on the filter; the alarm is electrically connected with the position detector.

Further, a flow regulating valve is arranged at the inlet end of the filter in a communication mode.

Further, a guide plate is horizontally arranged in the air inlet end socket; the baffle plate covers the upper top surface of the whole air cooling core body; the guide plate is provided with a plurality of guide holes; a grid-shaped structure is formed among all the diversion holes; the air inlet pipe, all the diversion holes and all the air cooling channels are sequentially communicated.

Further, a pressure release valve is arranged on the air inlet sealing head; the pressure release valve is a manual ball valve.

Furthermore, a drain outlet is formed in the bottom of the air outlet end enclosure.

Furthermore, a one-way opening and closing type quick joint is arranged on the sewage draining outlet.

The utility model has the advantages of or beneficial effect:

the utility model provides an air cooler, including air cooling core, inlet end socket, the head of giving vent to anger and filter, the air cooling core sets up vertically; a plurality of air cooling channels are arranged in the air cooling core body; the air inlet end enclosure is arranged at the top of the air cooling core body; the air inlet end socket is communicated with all the air cooling channels; the air outlet end enclosure is arranged at the bottom of the air cooling core body; the air outlet end socket is communicated with all the air cooling channels; the air inlet sealing head is provided with an air inlet pipe; one end of the air inlet pipe is communicated with the air inlet end enclosure; the other end of the air inlet pipe is communicated with the outlet end of the filter; the inlet end of the filter is communicated with the fan; the filter comprises a collecting box, a position detector and an alarm; the collecting box is arranged at the bottom of the filter; the collecting box can collect the filtered dust; the position detector is arranged at the top of the collecting box; the position detector can detect the height of dust accumulation in the collecting box; the alarm is arranged on the filter; the alarm is electrically connected with the position detector. The utility model discloses a set up position detection meter and alarm, when the dust in collecting the box piles up the preset height that reaches the position detection meter, the position detection meter can be to the alarm signals, reminds operating personnel to change or wash and collects the box, has realized piling up the function of the automatic monitoring of height to the dust in collecting the box, has simplified operating personnel's work flow, has avoided the untimely adverse effect that causes of manual monitoring, has brought the convenience for operating personnel's work.

Drawings

The invention and its features, aspects and advantages will become more apparent from a reading of the following detailed description of non-limiting embodiments with reference to the attached drawings. Like reference symbols in the various drawings indicate like elements. The drawings are not intended to be drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.

Fig. 1 is a schematic structural view of an air cooler provided in embodiment 1 of the present invention.

Fig. 2 is a right side view of the air cooler provided in embodiment 1 of the present invention.

Fig. 3 is a top view of a baffle plate in an air cooler provided in embodiment 1 of the present invention.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application.

It will be understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.

As the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientation or positional relationship is based on that shown in the drawings, merely for convenience in describing the invention and simplifying the description, and does not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.

The appearances of the terms first, second, and third, if any, are used for descriptive purposes only and are not intended to be limiting or imply relative importance.

Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention are described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.

Example 1

Among the prior art, need the manual work to confirm repeatedly whether the dust in collecting the box is collected fully, the workflow is very complicated loaded down with trivial details, if forget to change or wash the collecting box because manual operation is wrong moreover, then the dust will spill over to the operational environment in from collecting the box, causes secondary pollution.

In order to solve the above technical problem, embodiment 1 provides an air cooler 1, as shown in fig. 1 and fig. 2, including an air-cooled core body 2, an air inlet end enclosure 3, an air outlet end enclosure 4 and a filter 5, where the air-cooled core body 2 is vertically disposed; a plurality of air cooling channels are arranged in the air cooling core body 2; the air inlet end enclosure 3 is arranged at the top of the air cooling core body 2; the air inlet end enclosure 3 is communicated with all air cooling channels; the air outlet end socket 4 is arranged at the bottom of the air cooling core body 2; the air outlet end socket 4 is communicated with all air cooling channels; the air inlet end enclosure 3 is provided with an air inlet pipe 31; one end of the air inlet pipe 31 is communicated with the air inlet end enclosure 3; the other end of the air inlet pipe 31 is communicated with the outlet end of the filter 5; the inlet end of the filter 5 is communicated with the fan; the filter 5 includes a collection box 51, a position detector 52, and an alarm 53; the collection box 51 is provided at the bottom of the filter 5; the collecting box 51 may collect the filtered dust; the position detector 52 is provided on the top of the collection box 51; the position detector 52 can detect the height of dust accumulation in the collecting box 51; the alarm 53 is arranged on the filter 5; the alarm 53 is electrically connected to the position detector 52. On the first hand, in the embodiment 1, the filter 5 is disposed on the air inlet pipe 31, during the cooling process, the filter 5 is in an open state, the air introduced by the fan is firstly filtered by the filter 5 for one time to remove impurities such as dust in the air, and then clean air is conveyed into the air-cooled core body 2 through the air inlet pipe 31, by this arrangement, the air mixed with dust can be effectively prevented from entering the air-cooled core body 2, the phenomenon that the air inlet pipe 31 and the air-cooled channel are blocked is avoided, and thus the service life of the air cooler 1 is prolonged; in the second aspect, by providing the collecting box 51, the dust filtered by the filter 5 can be prevented from being discharged to the working environment to cause secondary pollution, and by providing the collecting box 51 in a detachable structure, the collecting box 51 can be conveniently replaced, cleaned and the like by an operator, thereby providing convenience for the operator; in the third aspect, in the prior art, it is necessary to manually and repeatedly monitor whether dust in the collecting box of the filter is fully collected, the work flow of the operator is complicated, and if the collecting box is forgotten to be replaced or cleaned due to manual operation errors, the dust will overflow into the working environment to cause secondary pollution, for this reason, by arranging the position detector 52 and the alarm 53, when the dust in the collecting box 51 is accumulated to the preset height of the position detector 52, the position detector 52 can detect that the dust in the collecting box 51 is fully accumulated, at this time, the collecting box 51 needs to be replaced or cleaned, then the position detector 52 sends a signal to the alarm 53, the alarm 53 reminds the operator to replace or clean the collecting box 51, and the like, through the arrangement, the function of automatically monitoring the dust accumulation height in the collecting box 51 is realized, and the work flow of the operator is simplified, the adverse effect caused by untimely manual monitoring is avoided, and convenience is further provided for operators.

In order to facilitate the adjustment of the air flow rate, the air cooler 1 provided in this embodiment 1 is provided with a flow regulating valve 54 in communication with the inlet end of the filter 5. The flow rate adjusting valve 54 can be adjusted according to the intake air amount required by the air cooler 1, and the controllability of the air flow rate is realized. When the operator replaces the collecting box 51, the flow regulating valve 54 can be set to a closed state, preventing the filter 5 in operation from directly discharging the filtered dust into the working environment, causing secondary pollution.

In order to improve the cooling efficiency of the air cooler 1, in the air cooler 1 provided in this embodiment 1, as shown in fig. 3, a baffle 32 is horizontally arranged inside the air inlet head 3; the baffle 32 covers the upper top face of the entire air-cooled core body 2; the guide plate 32 is provided with a plurality of guide holes 321; a grid structure is formed among all the diversion holes 321; the air inlet pipe 31, all the guide holes 321, and all the air cooling passages are sequentially communicated. Since the cooling efficiency of the air cooler 1 is affected by the flow rate of air, the degree of uniformity of distribution of each portion of air, etc., and in the air cooler 1 of the prior art, the distribution of the flow rate of air introduced by the fan is not uniform, when such air enters the air-cooled core body 2, the cooling effect of different regions of the air-cooled core body 2 is not uniform, which results in poor cooling efficiency of the air cooler 1, therefore, in this embodiment 1, by this arrangement, the air introduced by the air inlet pipe 31 is firstly split, the air flow rate entering the air-cooled core body 2 is ensured to be uniformly distributed, and the air can be uniformly distributed in different regions of the air-cooled core body 2, so as to reduce the difference of the cooling effect of different regions in the air-cooled core body 2, and improve the cooling efficiency of the.

When the air cooler 1 is in a high-intensity operating state, the internal pressure of the air cooling core 2 rises rapidly, and if proper pressure relief is not performed, the service life of the air cooling channel is easily reduced through such pressure change; in the air cooler 1 provided in this embodiment 1, as shown in fig. 2, a pressure relief valve 33 is provided on the air inlet end enclosure 3; the pressure relief valve 33 is a manual ball valve. Because manual ball valve simple structure, small, light in weight, convenient operation, switching rapidly, from full-open to full-close as long as rotatory 90 can, when this air cooler 1 needs the pressure release, operating personnel only need simple rotatory manual ball valve the switch handle can, the size of pressure release mouth is still convenient for adjust to manual ball valve moreover, has realized the controllability of pressure release.

In order to further prolong the service life of the air cooler 1, as shown in fig. 1, a drain outlet 41 is provided at the bottom of the air outlet end enclosure 4 of the air cooler 1 provided in this embodiment 1. When the air cooler 1 is in an idle state for a long time, if hot air after heat exchange remains in the air cooling core body 2, the hot air is gradually cooled to form water drops, the water drops easily form scale in the air cooling core body 2 for a long time, the air cooling core body 2 is damaged, and meanwhile the cooling efficiency of the air cooler 1 in the next use can be influenced.

In order to provide convenience for the operator, the air cooler 1 provided in this embodiment 1 is provided with a one-way open-close type quick coupling (not shown) on the sewage discharge port 41. This single way switching formula quick-operation joint valve is in the self-closing state when not needing the blowdown, only the fluid just can flow when inserting outside daughter, only need insert with quick-operation joint matched with daughter in 41 departments of drain during the staff blowdown, it can to extract the daughter after the blowdown is finished, quick break-make is realized through single way switching formula quick-operation joint to above-mentioned structure, the action is simple, save time and manpower, and single way switching formula quick-operation joint's joint department is sealed reliable, can not cause fluidic to spill over, can effectively avoid the fluid to spill over the environmental pollution who causes.

The above is only the preferred embodiment of the present invention, and not the scope of the present invention, all the equivalent structural changes made by the contents of the specification and the drawings, or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The air cooler is characterized by comprising an air cooling core body, an air inlet end socket, an air outlet end socket and a filter, wherein the air cooling core body is vertically arranged; a plurality of air cooling channels are arranged in the air cooling core body; the air inlet end enclosure is arranged at the top of the air cooling core body; the air inlet end socket is communicated with all the air cooling channels; the air outlet end enclosure is arranged at the bottom of the air cooling core body; the air outlet end socket is communicated with all the air cooling channels;

the air inlet sealing head is provided with an air inlet pipe; one end of the air inlet pipe is communicated with the air inlet end enclosure; the other end of the air inlet pipe is communicated with the outlet end of the filter; the inlet end of the filter is communicated with the fan;

the filter comprises a collecting box, a position detector and an alarm; the collecting box is arranged at the bottom of the filter; the collecting box can collect the filtered dust; the position detector is arranged at the top of the collecting box; the position detector can detect the height of dust accumulation in the collecting box; the alarm is arranged on the filter; the alarm is electrically connected with the position detector.

2. The air cooler according to claim 1, wherein a flow regulating valve is provided in communication with an inlet end of the filter.

3. The air cooler of claim 1, wherein a baffle is horizontally arranged inside the air inlet head; the baffle plate covers the upper top surface of the whole air cooling core body; the guide plate is provided with a plurality of guide holes; a grid-shaped structure is formed among all the diversion holes; the air inlet pipe, all the diversion holes and all the air cooling channels are sequentially communicated.

4. The air cooler according to claim 1, wherein a pressure relief valve is provided on the inlet header; the pressure release valve is a manual ball valve.

5. The air cooler according to claim 1, wherein a drain outlet is formed at the bottom of the air outlet seal head.

6. The air cooler according to claim 5, wherein the drain outlet is provided with a one-way open-close type quick coupling.