CN213680788U

CN213680788U - Continuous induction heating annealing device for metal materials

Info

Publication number: CN213680788U
Application number: CN202021854617.7U
Authority: CN
Inventors: 李迁
Original assignee: Shenyang Kelian Metal Technology Development Co ltd
Current assignee: Shenyang Kelian Metal Technology Development Co ltd
Priority date: 2020-08-31
Filing date: 2020-08-31
Publication date: 2021-07-13
Anticipated expiration: 2030-08-31

Abstract

The utility model provides a continuous induction heating annealing device of metal material relates to metal material induction heating technical field. The continuous induction heating annealing device for the metal materials comprises a power supply and a motor workbench, wherein an electric heater is electrically connected with one end of a third wire, the other end of the third wire is fixedly connected with an electrified coil, the top of a driving gear is fixedly connected with a first sector gear, a second sector gear is fixedly mounted at the top of a second driven gear, and the top of the first driven gear is connected with a rack in a sliding manner. This continuous induction heating annealing device of metal material can adjust the heating temperature that the circular telegram coil produced through setting up the transformer, through setting up a driving gear and two driven gear, the device simply uses the electrical apparatus few, can easily realize the heating and the annealing of material through setting up sector gear, has solved the problem that continuous induction heating annealing device of metal material is complicated, heats inhomogeneously, damages the material easily.

Description

Continuous induction heating annealing device for metal materials

Technical Field

The utility model relates to a metal material induction heating technical field specifically is a metal material continuous induction heating annealing device.

Background

The existing continuous induction heating device for the metal material is provided with a plurality of inductors, each inductor is provided with a transformer and an induction heating power supply, and because the transformer and the induction heating power supply which are arranged on each inductor work independently, the phase angle and the frequency of current in each inductor cannot be controlled to be kept synchronous, so that induction potential is generated on the axis of the heated metal material in the inductor; the length of the metal material subjected to the induction heat treatment is long, and the metal material may be bent and sagged when passing through a plurality of inductors in sequence.

Meanwhile, the device for the metal material induction heating annealing is complex, a plurality of electric appliances are used, the manufacturing cost is high, and the operation process is complex, so that for the situations, the novel device for the metal material continuous induction heating annealing is necessary.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a continuous induction heating annealing device of metal material has solved the problem that continuous induction heating annealing device of metal material is complicated, heats inhomogeneously, damages the material easily.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a continuous induction heating annealing device for metal materials comprises a power supply, a motor workbench and a first driven gear, wherein a controller is fixedly mounted on one side of the power supply, the power supply is electrically connected with a first wire, the other end of the first wire is electrically connected with an input connector, the input connector is fixedly mounted on the upper surface of a transformer, a transformer base is fixedly mounted at the bottom of the transformer, a fixed block is fixedly mounted on the inner bottom surface of the transformer, an oil drum is fixedly mounted at the top of the fixed block, a radiating fin is fixedly mounted on the outer side of the transformer, an output connector is fixedly mounted on the upper surface of the transformer, a tap switch is fixedly mounted on the upper surface of the transformer, a support is fixedly mounted at one end of the top of the transformer, an oil conservator is fixedly connected to the top of the support, and an oil gauge is fixedly mounted on, the oil drum is fixedly connected with one end of the oil conveying pipe, the other end of the oil conveying pipe is fixedly connected with an oil conservator, the output connector is electrically connected with one end of a second lead, the other end of the second lead is electrically connected with an electric heater, the electric heater is electrically connected with one end of a third lead, the other end of the third lead is fixedly connected with an energizing coil, a driving motor is arranged at the top of a motor workbench, a rotor of the driving motor is fixedly installed with a driving shaft, the driving shaft is rotatably connected with a working plate, the driving shaft is clamped with a driving gear, the driving shaft is clamped with a first sector gear, the working plate is fixedly connected with a first driven shaft and a second driven shaft, the top of the driving gear is fixedly connected with the first sector gear, the second driven shaft is rotatably connected with a second driven gear, and the top of the second driven gear is fixedly installed with a second sector gear, the top and the rack sliding connection of first driven gear, the one end bottom fixed mounting that electrical coil was kept away from to the rack has the fixed column, the lower part and the gyro wheel rotation of fixed column are connected, gyro wheel and working plate roll connection, the one end fixed mounting that the rack is close to electrical coil has the material mount, material mount and metal material joint, the last fixed surface of material mount installs temperature sensor.

Preferably, the number of input terminals and output terminals is the same.

Preferably, the driving gear and the first driven gear are meshed with each other, and the first driven gear and the second driven gear are meshed with each other.

Preferably, the first sector gear is meshed with one side of the rack when rotating, and the second sector gear is meshed with the other side of the rack when rotating.

Preferably, the radius of the first sector gear is larger than that of the driving gear, and the radius of the second sector gear is larger than that of the second driven gear.

Preferably, the first sector gear and the second sector gear have the same radius, the same motion state, and the same position at the same time.

Preferably, the width that the material mount can be held is less than the diameter of the energized coil.

Preferably, the temperature sensor is in a contact type, the bottom of the temperature sensor is fixedly connected with the material fixing frame, and one side of the temperature sensor is in contact with the metal material.

(III) advantageous effects

The utility model provides a continuous induction heating annealing device for metal materials. The method has the following beneficial effects:

1. this continuous induction heating annealing device of metal material can carry out voltage, current transformation with the electric current of power output through setting up the transformer, can adjust the heating temperature that the circular telegram coil produced, and the measured material temperature of being heated that can be more clear through setting up contact temperature sensor is convenient for adjust.

2. This continuous induction heating annealing device of metal material through setting up a driving gear and two driven gear, and the device simply uses electrical apparatus few, and the energy saving can easily realize the heating and the annealing of material through setting up sector gear, makes the motion of rack more nimble through setting up the gyro wheel.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the continuous reciprocating mechanism of the present invention;

FIG. 3 is a schematic view of the structure of the transmission mechanism of the present invention;

FIG. 4 is a schematic view of the mechanism A of the present invention;

fig. 5 is a schematic view of the mechanism B of the present invention.

In the figure: 1 power supply, 2 controller, 3 first wire, 4 oil drums, 5 fixed blocks, 6 radiating fins, 7 transformer base, 8 transformer, 9 oil gauge, 10 conservator, 11 support, 12 input joint, 13 output joint, 14 oil pipeline, 15 second wire, 16 tap switch, 17 electric heater, 18 third wire, 19 electrified coil, 20 motor workbench, 21 working plate, 22 driving motor, 23 rack, 24 driving shaft, 25 driving gear, 26 first sector gear, 27 first driven gear, 28 first driven shaft, 29 second driven gear, 30 second driven shaft, 31 second sector gear, 32 material fixing frame, 33 metal material, 34 temperature sensor, 35 fixing column, 36 roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The embodiment of the utility model provides a continuous induction heating annealing device for metal materials, as shown in fig. 1-5, comprising a power supply 1, a motor workbench 20, a first driven gear 27, a controller 2 fixedly installed on one side of the power supply 1, an electric connection between the power supply 1 and a first lead 3, an electric connection between the other end of the first lead 3 and an input connector 12, the input connector 12 is fixedly installed on the upper surface of a transformer 8, a transformer base 7 is fixedly installed on the bottom of the transformer 8, a fixed block 5 is fixedly installed on the inner bottom surface of the transformer 8, an oil drum 4 is fixedly installed on the top of the fixed block 5, a heat sink 6 is fixedly installed on the outer side of the transformer 8, an output connector 13 is fixedly installed on the upper surface of the transformer 8, the number of the input connector 12 and the output connector 13 is the same, a tap switch 16 is fixedly, a bracket 11 is fixedly arranged at one end of the top of the transformer 8, an oil conservator 10 is fixedly connected to the top of the bracket 11, an oil gauge 9 is fixedly arranged at one side of the oil conservator 10, an oil drum 4 is fixedly connected with one end of an oil pipeline 14, the other end of the oil pipeline 14 is fixedly connected with the oil conservator 10, an output connector 13 is electrically connected with one end of a second lead 15, the other end of the second lead 15 is electrically connected with an electric heater 17, the electric heater 17 is electrically connected with one end of a third lead 18, the other end of the third lead 18 is fixedly connected with an energizing coil 19, a driving motor 22 is arranged at the top of an engine workbench 20, a rotor of the driving motor 22 is fixedly arranged with a driving shaft 24, the driving shaft 24 is rotatably connected with a working plate 21, the driving shaft 24 is clamped with a driving gear 25, the driving shaft 24 is clamped with a first sector gear 26, and the, the working plate 21 is fixedly connected with a first driven shaft 28 and a second driven shaft 30, the top of a driving gear 25 is fixedly connected with a first sector gear 26, the second driven shaft 30 is rotatably connected with a second driven gear 29, the top of the second driven gear 29 is fixedly provided with a second sector gear 31, the driving gear 25 is meshed with the first driven gear 27, the first driven gear 27 is meshed with the second driven gear 29, the first sector gear 26 is meshed with one side of a rack 23 when rotating, the second sector gear 31 is meshed with the other side of the rack 23 when rotating, the radius of the first sector gear 26 is larger than that of the driving gear 25, and the radius of the second sector gear 31 is larger than that of the second driven gear 29; the top of the first driven gear 27 is connected with the rack 23 in a sliding mode, a fixing column 35 is fixedly mounted at the bottom of one end, far away from the electrified coil 19, of the rack 23, the lower portion of the fixing column 35 is rotatably connected with a roller 36, the roller 36 is connected with the working plate 21 in a rolling mode, a material fixing frame 32 is fixedly mounted at one end, close to the electrified coil 19, of the rack 23, the width, capable of being clamped by the material fixing frame 32, of the material fixing frame 32 is smaller than the diameter of the electrified coil 19, the temperature sensor 34 is in a contact mode, the bottom of the temperature; the material fixing frame 32 is clamped with the metal material 33, and the upper surface of the material fixing frame 32 is fixedly provided with a temperature sensor 34; the current flows out from the power supply 1, enters the transformer 8 through the first lead 3 and the input joint 12, is regulated by the transformer 8 and then exits from the output joint 13, enters the electric heater 17 through the second lead 15, and the current in the electric heater 17 flows into the electrified coil 19 through the third lead 18 to generate an alternating magnetic field.

The working principle is as follows: the controller 2 is turned on, current flows out from the power supply 1, enters the transformer 8 through the first lead 3 and the input connector 12, is regulated by the transformer 8 and then flows out from the output connector 13, enters the electric heater 17 through the second lead 15, and the current in the electric heater 17 flows into the electrified coil 19 through the third lead 18 to generate an alternating magnetic field.

Open driving motor 22, driving motor 22 drives driving shaft 24 and rotates, driving shaft 24 drives driving gear 25 and first sector gear 26 and rotates, driving gear 25 drives first driven gear 27 and rotates subsequently, first driven gear 27 drives second driven gear 29 and rotates, second driven gear 29 drives second sector gear 31 and rotates, first sector gear 26 drives rack 23 and advances or retreat, second sector gear 31 drives rack 23 and is the motion of opposite direction, can drive metal material 33 and heat annealing in succession in circular telegram 19, the temperature that temperature sensor 34 measured can feed back driving motor 22 and power 1, so that the staff adjusts as required.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A continuous induction heating annealing device for metal materials comprises a power supply (1), a motor workbench (20) and a first driven gear (27), and is characterized in that: one side fixed mounting of power (1) has controller (2), the electric connection of power (1) and first wire (3), the other end and input connector (12) electric connection of first wire (3), input connector (12) fixed mounting is at the upper surface of transformer (8), the bottom fixed mounting of transformer (8) has transformer base (7), fixed block (5) is installed to fixed mounting on the inside bottom surface of transformer (8), the top fixed mounting of fixed block (5) has oil drum (4), the outside fixed mounting of transformer (8) has fin (6), the last fixed surface of transformer (8) installs output connector (13), the last fixed surface of transformer (8) installs tap switch (16), the top one end fixed mounting of transformer (8) has support (11), the top fixedly connected with conservator (10) of support (11), one side fixed mounting of conservator (10) has fuel gauge (9), the one end fixed connection of oil drum (4) and defeated oil pipe (14), the other end and the conservator (10) fixed connection of defeated oil pipe (14), output joint (13) and the one end electric connection of second wire (15), the other end and electric heater (17) electric connection of second wire (15), the one end electric connection of electric heater (17) and third wire (18), the other end and circular telegram coil (19) fixed connection of third wire (18), the top of motor workstation (20) is provided with driving motor (22), the rotor and the driving shaft (24) fixed mounting of driving motor (22), driving shaft (24) are connected with working plate (21) rotation, the utility model discloses a solar energy collecting device, including driving shaft (24) and driving gear (25) joint, driving shaft (24) and first sector gear (26) joint, working plate (21) and first driven shaft (28) and second driven shaft (30) fixed connection, the top and first sector gear (26) fixed connection of driving gear (25), second driven shaft (30) rotate with second driven gear (29) and are connected, the top fixed mounting of second driven gear (29) has second sector gear (31), the top and rack (23) sliding connection of first driven gear (27), the one end bottom fixed mounting that circular telegram coil (19) was kept away from in rack (23) has fixed column (35), the lower part and gyro wheel (36) of fixed column (35) rotate and are connected, gyro wheel (36) and working plate (21) rolling connection, rack (23) are close to the one end fixed mounting of circular telegram coil (19) and are equipped with material (32), the material fixing frame (32) is clamped with the metal material (33), and the upper surface of the material fixing frame (32) is fixedly provided with a temperature sensor (34).

2. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the number of the input connectors (12) is the same as that of the output connectors (13).

3. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the driving gear (25) is meshed with the first driven gear (27), and the first driven gear (27) is meshed with the second driven gear (29).

4. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the first sector gear (26) is meshed with one side of the rack (23) when rotating, and the second sector gear (31) is meshed with the other side of the rack (23) when rotating.

5. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the radius of the first sector gear (26) is larger than that of the driving gear (25), and the radius of the second sector gear (31) is larger than that of the second driven gear (29).

6. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the first sector gear (26) and the second sector gear (31) have the same radius, the same motion state and the same position at the same time.

7. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the width that the material mount (32) can be held is less than the diameter of the energized coil (19).

8. The continuous induction heating annealing apparatus for a metallic material according to claim 1, wherein: the temperature sensor (34) is in a contact type, the bottom of the temperature sensor is fixedly connected with the material fixing frame (32), and one side of the temperature sensor is in contact with the metal material.