CN213678766U - Multistage material loading conveyor - Google Patents
Multistage material loading conveyor Download PDFInfo
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- CN213678766U CN213678766U CN202022428346.5U CN202022428346U CN213678766U CN 213678766 U CN213678766 U CN 213678766U CN 202022428346 U CN202022428346 U CN 202022428346U CN 213678766 U CN213678766 U CN 213678766U
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Abstract
The utility model relates to a multistage material loading conveyor, including first conveying unit and second conveying unit, first conveying unit includes that the first region of prepareeing material, detection area and rejection area, and second conveying unit includes that the second prepares material regional and gets the material region. The feeding device has the advantages that the detection area is arranged on the first conveying unit, the material taking area is arranged on the second conveying unit, so that the detection area is separated from the material taking area, and the second conveying unit still keeps normal work under the condition that the first conveying unit stops working, so that the feeding conveying speed is greatly improved, and the removing efficiency and the feeding efficiency are ensured; unqualified materials are automatically removed by the first conveying unit, the labor cost is reduced, the qualification rate of final finished products is improved, and the production cost is reduced.
Description
Technical Field
The utility model relates to a technical field is carried to the material, especially relates to a multistage material loading conveyor.
Background
In the related art, the reagent detection card box of the percolation method is generally manually assembled, firstly, water absorption paper and a percolation film are sequentially placed in a bottom card, then, a surface card is manually pre-pressed into the bottom card, finally, the pre-pressed card box is placed into a shell pressing machine, and the card box is completely compacted by the shell pressing machine. In the assembling process, more human resources are needed for judging whether materials such as the surface card, the bottom card and the absorbent paper are qualified or not by manpower, so that the production efficiency is low and the production cost is high.
Therefore, an effective solution is not provided for the problems of qualified manual material detection, low loading efficiency, high manual labor intensity and high production cost in the related technology.
Disclosure of Invention
The utility model aims at providing a multistage material loading conveyor to not enough among the prior art to solve at least in the correlation technique artifical material that detects whether what thing, material loading inefficiency, artifical intensity of labour are big, high in production cost's problem.
In order to achieve the purpose, the utility model adopts the technical proposal that:
the utility model provides a multistage material loading conveyor, include:
a first conveyance unit driven by a first drive module, comprising:
a first material preparation area arranged upstream of the first conveying unit and used for storing a plurality of materials;
the detection area is arranged at the downstream of the first material preparation area and is used for detecting whether the materials in the detection area are qualified or not;
the rejection area is arranged at the downstream of the detection area and is used for rejecting unqualified materials detected by the detection area;
a second conveying unit disposed downstream of the first conveying unit, the second conveying unit being driven by a second driving module, including:
the second material preparation area is arranged at the upstream of the second conveying unit and used for storing a plurality of qualified materials;
and the material taking area is arranged at the downstream of the second material preparing area and is used for supplying qualified materials in the material taking area to the next procedure.
In one embodiment, the driving speed of the second driving module is greater than the driving speed of the first driving module.
In one embodiment, the method further comprises:
a first detection unit provided in the detection area, including:
the first detection fixing module is arranged in the detection area;
the first detection module is fixedly arranged on the first detection fixing module, is positioned above and/or beside the detection area and is used for detecting whether the material positioned in the detection area is qualified or not.
In one embodiment, the method further comprises:
the rejection unit is arranged in the rejection area and comprises:
the removing and fixing module is arranged in the removing area;
the removing driving module is fixedly arranged on the removing fixing module;
and the rejecting module is fixedly arranged at the output end of the rejecting driving module, is positioned above and/or beside the rejecting area and is used for rejecting unqualified materials positioned in the rejecting area.
In one embodiment, the method further comprises:
and the transition unit is arranged between the first conveying unit and the second conveying unit and is respectively connected with the first conveying unit and the second conveying unit.
In one embodiment thereof, the transition unit comprises:
the transition platform is arranged between the first conveying unit and the second conveying unit and is respectively connected with the first conveying unit and the second conveying unit.
In some of these embodiments, the distance between the transition platform and a horizontal plane is less than the distance between the first conveyor unit and the horizontal plane;
the distance between the transition platform and the horizontal plane is smaller than the distance between the second conveying unit and the horizontal plane.
In one embodiment, the method further comprises:
the pushing unit is arranged on the transition unit and comprises:
the pushing and fixing module is arranged on the transition unit;
the pushing driving module is fixedly arranged on the pushing fixing module;
the pushing module is fixedly arranged at the output end of the pushing driving module, is positioned above and/or beside the transition unit and is used for pushing the materials positioned in the transition unit to the second conveying unit.
In one embodiment thereof, the first conveying unit comprises:
the first blocking modules are arranged at intervals along the conveying path of the first conveying unit.
In one embodiment thereof, the first blocking module comprises:
a first blocking driving element fixedly disposed at one side of the first conveying unit;
a first blocking baffle fixedly arranged at an output end of the first blocking driving element.
In one embodiment, at least one first barrier module is disposed in the first stock preparation area.
In one embodiment, a first blocking module is disposed between the first stock preparation area and the inspection area.
In one embodiment, at least one first blocking module is disposed in the detection region.
In one embodiment, the first blocking module is arranged in the detection area and the rejection area.
In one embodiment, at least one first blocking module is arranged in the rejection area.
In one embodiment thereof, the second conveying unit comprises:
and the second blocking modules are arranged at intervals along the conveying path of the second conveying unit.
In one embodiment, the second blocking module comprises:
a second blocking driving element fixedly disposed at one side of the second conveying unit;
and the second blocking baffle is fixedly arranged at the output end of the second blocking driving element.
In one embodiment, at least one second barrier module is disposed in the second stock preparation area.
In one embodiment, a second blocking module is disposed between the second stock preparation area and the take-off area.
In one embodiment, at least one second blocking module is disposed in the material taking area.
In one embodiment, the method further comprises:
a plurality of second detecting units, set up in first conveying unit, second conveying unit is used for detecting first conveying unit, the second conveying unit has the material, each second detecting unit includes:
the second detection module is fixedly arranged on one side of the first conveying unit and one side of the second conveying unit and used for detecting whether the first conveying unit or the second conveying unit is loaded with materials or not.
In one embodiment, the second detecting unit further includes:
and the second detection fixing module is fixedly arranged on one side of the first conveying unit and one side of the second conveying unit, and the second detection module is fixedly arranged on the second detection fixing module.
In one embodiment, at least one second inspection unit is disposed in the first stock preparation area.
In one embodiment, at least one second detection unit is arranged in the detection area.
In one embodiment, at least one second detection unit is arranged in the rejection area.
In one embodiment, at least one second detection unit is disposed in the second stock preparation area.
In one embodiment, at least one second detection unit is arranged in the material taking area.
In one embodiment, at least one second detection unit is arranged at the transition unit.
In one embodiment, the culling drive module comprises:
the first rejection driving element is fixedly arranged on the rejection fixing module;
the second rejection driving element is fixedly arranged at the output end of the first rejection driving element;
the third rejection driving element is fixedly arranged at the output end of the second rejection driving element, and the rejection module is fixedly arranged at the output end of the third rejection driving element;
one of the first removing driving element and the second removing driving element moves in the horizontal direction, and the other of the first removing driving element and the second removing driving element moves in the vertical direction.
In one embodiment, the push driving module includes:
a first push driving element fixedly arranged at the push driving module;
the second pushing driving element is fixedly arranged at the output end of the first pushing driving element;
the third pushing driving element is fixedly arranged at the output end of the second pushing driving element, and the pushing module is fixedly arranged at the output end of the third pushing driving element;
wherein one of the first, second and third push driving elements performs an X-axis direction motion, one of the first, second and third push driving elements performs a Y-axis direction motion, and one of the first, second and third push driving elements performs a Z-axis direction motion.
In some of these embodiments, further comprising:
and the control unit is electrically connected with the first driving module and the second driving module respectively.
In some embodiments, the control unit is electrically connected to the first blocking driving element.
In some embodiments, the control unit is electrically connected to the second blocking driving element.
In some embodiments, the control unit is electrically connected to the first detection module.
In some embodiments, the control unit is electrically connected to the second detection module.
In some embodiments, the control unit is electrically connected to the rejecting drive module.
In some embodiments, the control unit is electrically connected to the first rejecting driving element, the second rejecting driving element, and the third rejecting driving element, respectively.
In some embodiments, the control unit is electrically connected to the driving module.
In some embodiments, the control unit is electrically connected to the first, second, and third push driving elements.
The utility model adopts the above technical scheme, compare with prior art, have following technological effect:
the utility model discloses a multistage material loading conveyor sets up the detection area at first conveying unit, sets up and gets the material area at second conveying unit, makes detection area and the phase separation of getting the material area, and under the circumstances that first conveying unit stops working, second conveying unit still keeps normal work, has greatly improved material loading conveying speed, has guaranteed rejection efficiency and material loading efficiency; unqualified materials are automatically removed by the first conveying unit, the labor cost is reduced, the qualification rate of final finished products is improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of a multi-stage infeed conveyor apparatus according to an embodiment of the application;
FIG. 2 is a schematic view of a first conveyor unit, a second conveyor unit, according to an embodiment of the present application;
FIG. 3 is a schematic diagram of a rejection unit according to an embodiment of the application;
FIG. 4 is an enlarged partial schematic view of FIG. 2;
fig. 5 is a schematic view of a pushing unit according to an embodiment of the present application.
Wherein the reference numerals are: the device comprises a first conveying unit 100, a first conveying belt 101, a first driving module 102, a first material preparation area 103, a detection area 104, a rejection area 105, a first blocking driving element 106 and a first blocking baffle 107;
a second conveying unit 200, a second conveying belt 201, a second driving module 202, a second material preparation area 203, a material taking area 204, a second blocking driving element 205 and a second blocking baffle 206;
a first detection unit 300;
the device comprises a rejection unit 400, a rejection fixing module 401, a first rejection driving element 402, a second rejection driving element 403, a third rejection driving element 404 and a rejection module 405;
A pushing unit 600, a pushing fixing module 601, a first pushing driving element 602, a second pushing driving element 603, a third pushing driving element 604, and a pushing module 605;
a feeding unit 700;
the material extraction unit 800.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but the present invention is not limited thereto.
This embodiment is the utility model discloses a multistage material loading conveyor's schematic embodiment, as shown in fig. 1, a multistage material loading conveyor, including first conveying unit 100, second conveying unit 200, first detecting element 300, rejection unit 400, material loading unit 700, get material unit 800 and the control unit (not shown in the figure). The feeding unit 700 is arranged at the upstream of the first conveying unit 100 and connected with the first conveying unit 100, the second conveying unit 200 is arranged at the downstream of the first conveying unit 100 and connected with the first conveying unit 100, the first detecting unit 300 is arranged at the middle downstream of the first conveying unit 100, the rejecting unit 400 is arranged at the downstream of the first detecting unit 300, the material taking unit 800 is arranged at the downstream of the second conveying unit 200, and the control unit is electrically connected with the first conveying unit 100, the second conveying unit 200, the first detecting unit 300, the rejecting unit 400, the feeding unit 700 and the material taking unit 800 respectively.
As shown in fig. 2, the first conveyor unit 100 comprises a first conveyor belt 101, a first drive module 102, a first stock preparation area 103, a detection area 104, a reject area 105 and several first blocking modules. The first driving module 102 is disposed at one side of the first conveyor belt 101 and drives the first conveyor belt 101 to rotate; a first material preparation area 103, a detection area 104 and a rejection area 105 are sequentially arranged on the first conveyor belt 101 from upstream to downstream; the first blocking modules are arranged on one side of the first conveying belt 101 at intervals and used for blocking materials conveyed by the first conveying belt 101, so that two adjacent materials cannot be contacted.
The first driving module 102 is electrically connected to the control unit, and is configured to act under the action of the control unit to drive the first conveyor belt 101 to rotate, including but not limited to a single-step rotation (i.e., a distance of one material to be traveled at a time), a multi-step rotation (i.e., a distance of at least two materials to be traveled at a time), and a continuous rotation (i.e., a constant speed).
In some of these embodiments, the first drive module 102 is a drive motor.
Wherein, for the arrangement of the first barrier module, comprises:
a first blocking module is arranged between the first material preparation area 103 and the detection area 104, and a first blocking module is arranged between the detection area 104 and the rejection area 105;
arranging a plurality of first blocking modules in a first material preparation area 103 so as to divide the first material preparation area 103 into a plurality of first material preparation sections, wherein at most one material exists in each first material preparation section;
arranging at least one first blocking module in the detection area 104 to divide the detection area 104 into at least one detection section, wherein at most one material exists in each detection section;
at least one first blocking module is arranged in the reject area 105 to divide the reject area 105 into at least one reject section, in each of which at most one item is present.
In one embodiment, 4 first blocking modules are disposed in the first stock preparation area 103, and the first stock preparation area 103 is divided into 4 first stock preparation segments, wherein the first blocking module (i.e., the 4 th first blocking module) farthest upstream from the first conveyor belt 101 is the first blocking module that divides the first stock preparation area 103 and the detection area 104;
setting 1 first blocking module in the detection area 104, where an area between the first blocking module and the 4 th first blocking module in the first material preparation area 103 is a detection section (i.e., the detection area 104), and the first blocking module is a first blocking module that divides the detection area 104 and the rejection area 105;
in the reject area 105, 1 first blocking module is disposed, and an area between the first blocking module and the first blocking module of the detection area 104 is a reject section (i.e., the reject area 105).
In some of these embodiments, a first blocking module of the rejection zone 105, which is located close to the downstream of the first conveyor belt 101, is not arranged at the outfeed end of the first conveyor belt 101, i.e. it is at a distance from the outfeed end of the first conveyor belt 101.
The first blocking module comprises a first blocking drive element 106 and a first blocking flap 107. Wherein the first blocking drive element 106 is fixedly arranged on a support of one side of the first conveyor belt 101 (i.e. the first blocking drive element 106 is not directly connected to the first conveyor belt 101); a first blocking flap 107 is provided at the output end of the first blocking drive element 106 for displacement under the action of the first blocking drive element 106 to be close to the first conveyor belt 101 (i.e. to block the travel path of the material) and away from the first conveyor belt 101 (i.e. to expose the travel path of the material).
Wherein the first blocking driving element 106 is a cylinder.
In some of these embodiments, the first blocking flap 107 is moved in a vertical direction by the first blocking drive element 106. Specifically, the first blocking baffle 107 moves downward under the action of the first blocking driving element 106 to approach the first conveyor belt 101, thereby blocking the traveling path of the material, so that the material stays upstream of the first blocking baffle 107; the first blocking flap 107 is moved upwards by the first blocking drive element 106, away from the first conveyor belt 101, thereby exposing the travel path of the material, allowing the material to pass through the first blocking flap 107.
In some of these embodiments, the first blocking flap 107 is moved in the horizontal direction by the first blocking drive element 106. Specifically, the first blocking baffle 107 moves to the right (or to the left) to approach the first conveyor belt 101 under the action of the first blocking driving element 106, so as to block the traveling path of the material, and the material stays upstream of the first blocking baffle 107; the first blocking flap 107 is moved to the left (or to the right) away from the first conveyor belt 101 by the first blocking drive element 106, thereby exposing the travel path of the material, allowing the material to pass through the first blocking flap 107.
As shown in fig. 2, the second conveyor unit 200 includes a second conveyor belt 201, a second drive module 202, a second stock preparation area 203, a take-off area 204, and a number of second blocking modules. The second driving module 202 drives the second conveying belt 201 to rotate, the second material preparation area 203 is disposed upstream of the second conveying belt 201, the material taking area 204 is disposed downstream of the second material preparation area 203 (specifically, downstream of the second conveying belt 201 or a material discharging end of the second conveying belt 201), and the plurality of second blocking modules are disposed at the second conveying belt 201 at intervals.
The purpose of the second material preparation area 203 is that the first conveying unit 100 conveys the material to the second material preparation area 203, and under the condition that the first conveying unit 100 stops rotating, the second conveying belt 201 can still store a plurality of materials so as to allow the material taking area 204 to take the material normally.
The second driving module 202 is electrically connected to the control unit, and is configured to act under the action of the control unit to drive the second conveyor belt 201 to rotate, including but not limited to a single-step rotation (i.e., a distance of one material to be traveled at a time), a multi-step rotation (i.e., a distance of at least two materials to be traveled at a time), and a continuous rotation (i.e., a constant speed).
In some of these embodiments, the second drive module 202 is a drive motor.
The first driving module 102 and the second driving module 202 work asynchronously. Specifically, when the second driving module 202 is operated, the first driving module 102 may or may not be operated.
In some of these embodiments, the second conveyor belt 201 rotates at a speed greater than the speed of rotation of the first conveyor belt 101.
Wherein, for the arrangement of the second barrier module, comprises:
a second blocking module is arranged between the second material preparing area 203 and the material taking area 204;
arranging a plurality of second blocking modules in the second material preparation area 203 to divide the second material preparation area 203 into a plurality of second material preparation sections, wherein at most one material exists in each second material preparation section;
at least one second blocking module is provided in the material taking area 104 to divide the material taking area 204 into at least one material taking section, where at most one material is present in each material taking section.
In one embodiment, 3 second blocking modules are disposed in the second material preparation area 203, and the second material preparation area 203 is divided into 3 second material preparation segments, wherein the second blocking module (i.e., the 3 rd second blocking module) farthest from the upstream of the second conveyor belt 201 is the second blocking module dividing the second material preparation area 203 and the material taking area 204;
a 1 second blocking module is arranged in the material taking area 204, and an area between the second blocking module and a 3 rd second blocking module of the second material preparation area 203 is a material taking section (i.e. the material taking area 204).
In some of these embodiments, the second blocking module of the material taking area 204 is different in structure from the second blocking module of the second material preparation area 203, i.e., the second blocking module of the material taking area 204 is a fixed blocking module and the second blocking module of the second material preparation area 203 is a movable blocking module.
Further, a second blocking module may not be provided in the material taking area 204.
In some of these embodiments, a second blocking module of the take-off area 204, which is located near the downstream of the second conveyor belt 201, is provided at the take-off end of the second conveyor belt 201, i.e. the second blocking module is used to prevent material from falling off the second conveyor belt 201.
The second blocking module comprises a second blocking drive element 205 and a second blocking flap 206. Wherein the second blocking drive element 205 is fixedly arranged on the support of one side of the second conveyor belt 201 (i.e. the second blocking drive element 205 is not directly connected to the second conveyor belt 201); a second blocking flap 206 is provided at the output end of the second blocking drive element 205 for displacement under the action of the second blocking drive element 205 to be close to the second conveyor belt 201 (i.e. to block the travel path of the material) and away from the second conveyor belt 201 (i.e. to expose the travel path of the material).
Wherein the second blocking driving element 205 is a cylinder.
In some of these embodiments, the second blocking flap 206 is moved in a vertical direction by the second blocking drive element 205. In particular, the second blocking flap 206 moves downwards under the action of the second blocking drive element 205, so as to approach the second conveyor belt 201 and thus block the travel path of the material, leaving it upstream of this second blocking flap 206; the second blocking flap 206 is moved upwards by the second blocking drive element 205, away from the second conveyor belt 201, thereby exposing the travel path of the material, allowing the material to pass through the second blocking flap 206.
In some of these embodiments, the second blocking flap 206 is moved in a horizontal direction by the second blocking drive element 205. Specifically, the second blocking baffle 206 moves to the right (or to the left) close to the second conveyor belt 201 under the action of the second blocking driving element 205, thereby blocking the traveling path of the material, so that the material stays upstream of the second blocking baffle 206; the second blocking flap 206 is moved to the left (or to the right) away from the second conveyor belt 201 by the second blocking drive element 205, thereby exposing the travel path of the material, allowing the material to pass through the second blocking flap 206.
As shown in fig. 1, the first detecting unit 300 is disposed in the detecting area 104 of the first conveying unit 100, and is used for determining whether the material in the detecting area 104 is qualified.
In some of these embodiments, the first detection unit 300 includes a first detection fixing module and a first detection module (not shown in the figures). Wherein, the first detection fixing module is arranged in the detection area 104; the first detecting module is fixedly installed on the first detecting fixing module, aligned with the detecting area 104, and electrically connected to the control unit.
Specifically, the first detection fixing module is a fixing support, two support columns of the fixing support are respectively located on two sides of the detection area 104, and the first detection module is located right above the detection area 104.
In some embodiments, the first detection module is a visual detection module, and is configured to acquire material image data of the detection area 104 and send the material image data to the control unit, and the control unit determines whether a material in the material image data is a qualified material; in the case where the material is an unqualified material, the control unit sends a rejection instruction to the rejection unit 400 to reject the unqualified material by the rejection unit 400 in the case where the material is conveyed to the rejection area 105.
As shown in fig. 1 and 3, the rejecting unit 400 is disposed in the rejecting area 105 of the first conveying unit 100, and is configured to reject the rejected materials that are determined to be defective and located in the rejecting area 105.
The culling unit 400 includes a culling fixing module 401, a culling driving module, and a culling module 405. Wherein, the removing and fixing module 401 is arranged in the removing area 105; the removing driving module is fixedly arranged on the removing fixing module 401 and is electrically connected with the control unit; the cull module 405 is fixedly mounted at the output of the cull driver module, aligned with the cull area 105.
In some embodiments, the rejecting fixing module 401 is a fixing bracket, which may be a single support column or multiple support columns.
In some of these embodiments, the rejection drive module includes a direction drive element and a motion drive element. The direction driving element is fixedly arranged on the removing and fixing module 401 and is electrically connected with the control unit; the action driving element is fixedly arranged at the output end of the direction driving element and is electrically connected with the control unit. The direction driving element is used for driving the action driving element to move in the horizontal direction and/or in the vertical direction, and the action driving element is used for driving the removing module 405.
In some of these embodiments, the reject drive module comprises a first reject drive element 402, a second reject drive element 403, and a third reject drive element 404. The first removing driving element 402 is fixedly installed on the removing fixing module 401 and electrically connected with the control unit; the second rejecting driving element 403 is fixedly installed at the output end of the first rejecting driving element 402 and is electrically connected with the control unit; the third eliminating driving element 404 is fixedly installed at the output end of the second eliminating driving element 403 and is electrically connected with the control unit, and the eliminating module 405 is fixedly installed at the output end of the third eliminating driving element 404.
The first and second removing driving elements 402 and 403 are direction driving elements, and the third removing driving element 404 is an operation driving element.
The first rejecting drive element 402, the second rejecting drive element 403 and the third rejecting drive element 404 are drive motors.
One of the first and second reject driving elements 402 and 403 performs a horizontal movement, and the other of the first and second reject driving elements 402 and 403 performs a vertical movement.
The rejection module 405 comprises a plug element, which is fixedly connected to the third rejection drive element 404 (i.e. the actuation drive element), and a removal element, which is connected to the plug element in a sliding manner and to the output of the third rejection drive element 404. The working mode is that the inserting elements are inserted into the unqualified materials on the first conveying belt 101; at a position distant from the first conveyor belt 101, the removal element slides along the axial direction (length direction) of the plug element under the action of the third reject driving element 404, pressing the material to separate it from the plug element.
In the present embodiment, the first removing drive element 402 drives the second removing drive element 403 to perform the horizontal movement, and the second removing drive element 403 drives the third removing drive element 404 to perform the vertical movement.
Specifically, the second rejecting driving element 403 acts to move the rejecting module 405 downwards, so as to obtain the unqualified material; the second rejecting drive element 403 is actuated to move the rejecting module 405 upwards; the first removing driving element 402 acts to move the removing module 405 to the unqualified material recovery position far away from the first conveyor belt 101; when the unqualified material recovery position is reached, the third rejection driving element 404 acts to separate the unqualified material from the rejection module 405; then, the first reject driving element 402 operates to reset the reject module 405.
Further, the multi-stage feeding conveying device further includes a transition unit 500, as shown in fig. 2 and 4, the transition unit 500 is disposed between the first conveying unit 100 and the second conveying unit 200, and is connected to the first conveying unit 100 and the second conveying unit 200 respectively.
Specifically, the transition unit 500 comprises a transition platform, a first end of which is connected to the discharge end of the first conveyor belt 101, and a second end of which is connected to the feed end of the second conveyor belt 201, as shown in fig. 4.
In some of these embodiments, the distance of the transition platform from the horizontal plane (ground) is less than the distance of the first conveyor belt 101 from the horizontal plane, i.e. the transition platform is located below the first conveyor belt 101, i.e. under the rotation of the first conveyor belt 101, the material can fall into the transition platform.
In some of these embodiments, the transition platform is at a distance from the horizontal (ground) that is less than the distance of the second conveyor belt 201 from the horizontal, i.e. the transition platform is located below the second conveyor belt 201.
Further, the multi-stage feeding conveying device further includes a pushing unit 600, as shown in fig. 1 to 2, the pushing unit 600 is disposed at the transition unit 500, and is used for pushing the material located at the transition unit 500 to the second conveying unit 200.
As shown in fig. 5, the push unit 600 includes a push fixing module 601, a push driving module, and a push module 605. Wherein, the pushing fixing module 601 is arranged at the transition unit 500; the pushing driving module is fixedly installed on the pushing fixing module 601 and is electrically connected with the control unit; the push module 605 is fixedly mounted at the output of the push drive module.
In some embodiments, the pushing fixing module 601 is a fixing bracket, which may be a single support column or a plurality of support columns.
In some embodiments, the pushing driving module is used for driving the pushing module 605 to move in a horizontal direction (X-axis direction movement and/or Y-axis direction movement) and/or a vertical direction (Z-axis direction movement) under the action of the control unit.
In some of these embodiments, the push drive module includes a first push drive element 602, a second push drive element 603, and a third push drive element 604. The first push driving element 602 is fixedly installed on the push fixing module 601 and electrically connected to the control unit; the second push driving element 603 is fixedly installed at the output end of the first push driving element 602, and is electrically connected to the control unit; the third driving element 604 is fixedly installed at the output end of the second driving element 603, and is electrically connected to the control unit.
The first push driving element 602, the second push driving element 603, and the third push driving element 604 are driving motors.
One of the first push driving element 602, the second push driving element 603, and the third push driving element 604 performs an X-axis direction movement, one of the first push driving element 602, the second push driving element 603, and the third push driving element 604 performs a Y-axis direction movement, and the first push driving element 602, the second push driving element 603, and the third push driving element 604 performs a Z-axis direction movement.
In some of these embodiments, the push module 605 is a push block.
In this embodiment, the first push driving element 602 performs X-axis direction movement, the second push driving element 603 performs Z-axis direction movement, and the third push driving element 604 performs Y-axis direction movement as an example.
Specifically, the first pushing driving element 602 acts to move the pushing module 605 toward the discharging end of the first conveyor belt 101; the second pushing driving element 602 acts to move the pushing module 605 downward and close to the first conveyor belt 101; the third pushing driving element 604 acts to align the pushing module 605 with the upstream end of the material; the first pushing driving element 602 acts to enable the pushing module 605 to push the material to move from the transition unit 500 to the second conveying belt 201; when the first push driving element 602 moves to its limit position, i.e. the push module 605 is located at the feeding end of the second conveyor belt 201, the third push driving element 605 acts to move the push module 605 in a direction away from the second conveyor belt 201; the second push driving element 604 acts to move the push module 605 upward; the first push driving element 602 is actuated and moved to an initial position.
The sequence of the first push driving element 602, the second push driving element 603, and the third push driving element 604 may not be performed in the above sequence, i.e., there are multiple working sequences.
As shown in fig. 1, the feeding unit 700 is connected to the feeding end of the first conveyor 101, and is used for conveying materials to the first conveyor 101.
In some of these embodiments, the feeding unit 700 is a vibratory pan feeding device.
As shown in fig. 1, the material taking unit 800 is disposed in the material taking area 204 of the second conveyor belt 201, and is configured to obtain qualified materials located in the material taking area 204 and transfer the qualified materials to a next process.
In some embodiments, the material extracting unit 800 may be a vacuum material extracting device or a grasping material extracting device.
The control unit is a PLC control device for controlling the first driving module 102, the second driving module 202, the first detecting module 302, the rejecting driving module, and the pushing driving module.
Further, the multi-stage feeding and conveying apparatus further includes a second detecting unit (not shown in the figure), disposed on the first conveying unit 100 and the second conveying unit 200, electrically connected to the control unit, for detecting whether the first material preparing area 103, the detecting area 104, and the removing area 105 of the first conveying unit 100 have materials, and detecting whether the second material preparing area 203 and the material taking area 204 of the second conveying unit 200 have materials.
The second detection unit includes a plurality of second detection modules, and the plurality of second detection modules are disposed at intervals on one side of the first conveying unit 100 and one side of the second conveying unit 200, and are electrically connected to the control unit. Specifically, a second detection module is arranged in the first material preparation area 103, the detection area 104, the rejection area 105, the second material preparation area 203 and the material taking area 204.
Specifically, a second detection module is arranged on each first material preparation section, each detection section, each rejection section, each second material preparation section and each material taking section.
The second detection module is also disposed at the transition unit 500. Specifically, the second detection module is disposed on the transition platform of the transition unit 500, and is configured to detect whether there is a material on the transition platform.
In some embodiments, the second detecting module may be a weight detecting module, configured to detect a weight of a relevant area (e.g., the first stock preparation area 103, the detecting area 103, and the removing area 104) of the first conveyor belt 101 and a weight of a relevant area (e.g., the second stock preparation area 203 and the material taking area 204) of the second conveyor belt 201, so that the control unit determines whether the relevant area of the first conveyor belt 101 and the relevant area of the second conveyor belt 201 have materials; or the second detection module may also be a visual detection module, and is configured to acquire material image data of relevant areas (such as the first material preparation area 103, the detection area 103, and the removal area 104) of the first conveyor belt 101 and material image data of relevant areas (the second material preparation area 203 and the material taking area 204) on the second conveyor belt 201, so that the control unit determines whether there is a material in the relevant areas of the first conveyor belt 101 and the relevant areas of the second conveyor belt 201.
Further, in the case that the second detecting module is a visual detecting module, the second detecting unit further includes a plurality of second detecting fixing modules, the plurality of second detecting fixing modules are disposed at intervals on one side of the first conveying belt 101 and one side of the second conveying belt 201, and a second detecting module is fixedly installed on each of the second detecting fixing modules.
In some of these embodiments, the second detection fixture module is a fixture.
The utility model discloses a concrete implementation method: the first conveying unit 100 comprises 6 first blocking modules, the first 4 first blocking modules are arranged in a first material preparation area 103, the 5 th first blocking module is arranged in a detection area 104, the 6 th first blocking module is arranged in a rejection area 105, the second conveying unit 200 comprises 3 second blocking modules, the 3 second blocking modules are arranged in a second material preparation area 203, and the second blocking modules in a material taking area 204 are not shown in the figure; the first material preparation area 103 is divided into 4 first material preparation sections, namely an A material preparation section, a B material preparation section, a C material preparation section and a D material preparation section; the second material preparation area 203 is divided into 3 second material preparation sections, namely an E material preparation section, an F material preparation section and a G material preparation section;
in the initial state, the first blocking baffles 107 of the first blocking module are respectively in contact with the first conveyor belt 101, the second blocking baffles 206 of the second blocking module are respectively in contact with the second conveyor belt 201, and the pushing module 605 of the pushing unit 600 is not in contact with the transition unit 500;
first stock preparation area 103: the second detection module positioned in the material preparation section A detects materials, and the control unit controls the feeding unit 700 to convey the materials to the first conveying belt 101 under the condition that no materials exist in the material preparation section A;
the second detection module located in the material preparation section B performs material detection, and under the condition that no material exists in the material preparation section B, the control unit controls the first blocking driving element 106 of the 1 st first blocking module to act, so that the first blocking baffle 107 of the 1 st first blocking module moves upwards to expose the advancing path of the material, and the material in the material preparation section A is conveyed to the material preparation section B; under the condition that the material exists in the material preparation section B, the control unit controls the first blocking driving element 106 of the 1 st first blocking module not to act;
the second detection module located in the material preparation section C performs material detection, and under the condition that no material exists in the material preparation section C, the control unit controls the first blocking driving element 106 of the 2 nd first blocking module to act, so that the first blocking baffle 107 of the 2 nd first blocking module moves upwards to expose the advancing path of the material, and the material in the material preparation section B is conveyed to the material preparation section C; under the condition that the material exists in the material preparation section C, the control unit controls the first blocking driving element 106 of the 2 nd first blocking module not to act;
the second detection module located in the material preparation section D performs material detection, and under the condition that no material exists in the material preparation section D, the control unit controls the first blocking driving element 106 of the 3 rd first blocking module to act, so that the first blocking baffle 107 of the 3 rd first blocking module moves upwards to expose the advancing path of the material, and the material in the material preparation section C is conveyed to the material preparation section D; under the condition that the material exists in the material preparation section D, the control unit controls the first blocking driving element 106 of the 3 rd first blocking module not to act;
detection area 104: the second detection module located in the detection area 104 performs material detection, and under the condition that no material exists in the detection area 104, the control unit controls the first blocking driving element 106 of the 4 th first blocking module to act, so that the first blocking baffle 107 of the 4 th first blocking module moves upwards to expose a traveling path of the material, and the material in the material preparation section D is conveyed to the detection area 104; in the case of material in the detection area 104, the control unit controls the first blocking driving element 106 of the 4 th first blocking module not to act;
the first detection module of the first detection unit 300 located in the detection area 104 performs material qualification detection, transmits material image data to the control unit, and the control unit judges whether the material is qualified;
the rejection area 105: the second detection module located in the rejection area 105 detects the materials, and under the condition that no materials exist in the rejection area 105, the control unit controls the first blocking driving element 106 of the 5 th first blocking module to act, so that the first blocking baffle 107 of the 5 th first blocking module moves upwards to expose the traveling path of the materials, and the materials in the detection area 104 are conveyed to the rejection area 105; under the condition that the material exists in the rejection area 105, the control unit controls the first blocking driving element 106 of the 5 th first blocking module not to act;
when the control unit judges that the material in the detection area 104 is unqualified material, the control unit controls the rejecting unit 400 to act to reject the unqualified material conveyed to the rejecting area 105, the rejecting module 405 acquires the material, the rejecting drive module conveys the material to a waste material area (material throwing area), the rejecting drive module acts to separate the material from the rejecting module 405, and the rejecting drive module acts to reset the rejecting unit 400;
under the condition that the control unit judges that the materials in the detection area 104 are qualified materials, the control unit controls the removing unit 400 not to act;
the transition unit 500: the second detection module located in the transition unit 500 detects the material, and under the condition that the material does not exist in the transition unit 500, the control unit controls the first blocking driving element 106 of the 6 th first blocking module to act, so that the first blocking baffle 107 of the 6 th first blocking module moves upwards to expose the traveling path of the material, and the material in the rejection area 105 is conveyed to the transition unit 500; in the case of material present in the transition unit 500, the control unit controls the first blocking driving element 106 of the 6 th first blocking module not to act;
second stock preparation area 203: the second detection module located at the material preparation section E performs material detection, and when no material exists at the material preparation section E, the control unit controls the pushing driving module of the pushing unit 600 to act, so that the pushing module 605 pushes the material located in the transition unit 500 to the material preparation section E; under the condition that the material exists in the material preparation section E, the control unit controls the pushing unit 600 not to act;
the second detection module located in the F stock preparation section performs material detection, and under the condition that no material exists in the F stock preparation section, the control unit controls the second blocking driving element 205 of the 1 st second blocking module to move the second blocking baffle 206 of the 1 st second blocking module upwards to expose the advancing path of the material, so that the material in the E stock preparation section is conveyed to the F stock preparation section; in the case of material in the F stock section, the control unit controls the second blocking driving element 205 of the 1 st second blocking module not to act;
the second detection module located in the G stock preparation section performs material detection, and under the condition that no material exists in the G stock preparation section, the control unit controls the second blocking driving element 205 of the 2 nd second blocking module to move the second blocking baffle 206 of the 2 nd second blocking module upwards to expose the advancing path of the material, so that the material in the F stock preparation section is conveyed to the G stock preparation section; under the condition that the material exists in the G stock preparation section, the control unit controls the second blocking driving element 205 of the 2 nd second blocking module not to act;
material taking area 204: the second detection module located in the material taking area 204 performs material detection, and under the condition that no material exists in the material taking area 204, the control unit controls the second blocking driving element 205 of the 3 rd second blocking module to enable the second blocking baffle 206 of the 3 rd second blocking module to move upwards to expose a traveling path of the material, so that the material of the G stock preparation section is conveyed to the material taking area 204;
in the case that there is material in the material taking area 204, the control unit controls the second blocking driving element 205 of the 3 rd second blocking module not to act, and the control unit controls the material taking unit 800 to act to obtain the material located in the material taking area 204 and transfer the material to the next process.
The utility model has the advantages that the first conveying unit is used for automatic detection and automatic elimination, the second conveying unit is used for automatic feeding, and the detection process, the elimination process and the feeding process are separated, so that the second conveying unit can still carry out the normal feeding process under the condition that the first conveying unit stops rotating to carry out the detection process and the elimination process, the feeding speed is improved, and the feeding efficiency is ensured; automatic detection and automatic rejection are realized, the use of human resources is reduced, the labor cost is reduced, the qualification rate of final finished products is improved, and the production cost is reduced.
The above description is only an example of the preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and those skilled in the art should be able to realize the equivalent alternatives and obvious variations of the present invention.
Claims (10)
1. A multi-stage feeding conveying device is characterized by comprising:
a first conveyance unit driven by a first drive module, comprising:
a first material preparation area arranged upstream of the first conveying unit and used for storing a plurality of materials;
the detection area is arranged at the downstream of the first material preparation area and is used for detecting whether the materials in the detection area are qualified or not;
the rejection area is arranged at the downstream of the detection area and is used for rejecting unqualified materials detected by the detection area;
a second conveying unit disposed downstream of the first conveying unit, the second conveying unit being driven by a second driving module, including:
the second material preparation area is arranged at the upstream of the second conveying unit and used for storing a plurality of qualified materials;
and the material taking area is arranged at the downstream of the second material preparing area and is used for supplying qualified materials in the material taking area to the next procedure.
2. The multi-stage infeed conveyor of claim 1, further comprising:
a first detection unit provided in the detection area, including:
the first detection fixing module is arranged in the detection area;
the first detection module is fixedly arranged on the first detection fixing module, is positioned above and/or beside the detection area and is used for detecting whether the material positioned in the detection area is qualified or not.
3. The multi-stage infeed conveyor of claim 1, further comprising:
the rejection unit is arranged in the rejection area and comprises:
the removing and fixing module is arranged in the removing area;
the removing driving module is fixedly arranged on the removing fixing module;
and the rejecting module is fixedly arranged at the output end of the rejecting driving module, is positioned above and/or beside the rejecting area and is used for rejecting unqualified materials positioned in the rejecting area.
4. The multi-stage infeed conveyor of claim 1, further comprising:
and the transition unit is arranged between the first conveying unit and the second conveying unit and is respectively connected with the first conveying unit and the second conveying unit.
5. The multi-stage infeed conveyor of claim 4, further comprising:
the pushing unit is arranged on the transition unit and comprises:
the pushing and fixing module is arranged on the transition unit;
the pushing driving module is fixedly arranged on the pushing fixing module;
the pushing module is fixedly arranged at the output end of the pushing driving module, is positioned above and/or beside the transition unit and is used for pushing the materials positioned in the transition unit to the second conveying unit.
6. The multi-stage infeed conveyor apparatus of claim 1, wherein the first conveyor unit comprises:
the first blocking modules are arranged at intervals along the conveying path of the first conveying unit.
7. The multi-stage infeed conveyor apparatus of claim 1, wherein the second conveyor unit comprises:
and the second blocking modules are arranged at intervals along the conveying path of the second conveying unit.
8. The multi-stage infeed conveyor of claim 1, further comprising:
a plurality of second detecting units, set up in first conveying unit, second conveying unit is used for detecting first conveying unit, the second conveying unit has the material, each second detecting unit includes:
the second detection fixing module is arranged on the first conveying unit and the second conveying unit;
the second detection module is fixedly arranged on the second detection fixing module, is positioned on one side of the first conveying unit and one side of the second conveying unit, and is used for detecting whether the first conveying unit and the second conveying unit are loaded with materials or not.
9. The multi-stage infeed conveyor of claim 3, wherein the reject drive module comprises:
the first rejection driving element is fixedly arranged on the rejection fixing module;
the second rejection driving element is fixedly arranged at the output end of the first rejection driving element;
the third rejection driving element is fixedly arranged at the output end of the second rejection driving element, and the rejection module is fixedly arranged at the output end of the third rejection driving element;
one of the first rejecting drive element and the second rejecting drive element moves in the horizontal direction, and the other of the first rejecting drive element and the second rejecting drive element moves in the vertical direction.
10. The multi-stage infeed conveyor of claim 5, wherein the push drive module comprises:
a first push driving element fixedly arranged at the push driving module;
the second pushing driving element is fixedly arranged at the output end of the first pushing driving element;
the third pushing driving element is fixedly arranged at the output end of the second pushing driving element, and the pushing module is fixedly arranged at the output end of the third pushing driving element;
wherein one of the first, second and third push driving elements performs an X-axis direction motion, one of the first, second and third push driving elements performs a Y-axis direction motion, and one of the first, second and third push driving elements performs a Z-axis direction motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022428346.5U CN213678766U (en) | 2020-10-28 | 2020-10-28 | Multistage material loading conveyor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022428346.5U CN213678766U (en) | 2020-10-28 | 2020-10-28 | Multistage material loading conveyor |
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| CN213678766U true CN213678766U (en) | 2021-07-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115350956A (en) * | 2022-07-25 | 2022-11-18 | 泉州市汉威机械制造有限公司 | High-speed inspection rejects device based on servo motor control |
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2020
- 2020-10-28 CN CN202022428346.5U patent/CN213678766U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115350956A (en) * | 2022-07-25 | 2022-11-18 | 泉州市汉威机械制造有限公司 | High-speed inspection rejects device based on servo motor control |
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