CN213669246U - Functional auxiliary agent realizes automatic accurate apparatus for producing that adds water and feeds in raw material - Google Patents
Functional auxiliary agent realizes automatic accurate apparatus for producing that adds water and feeds in raw material Download PDFInfo
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- CN213669246U CN213669246U CN202021849742.9U CN202021849742U CN213669246U CN 213669246 U CN213669246 U CN 213669246U CN 202021849742 U CN202021849742 U CN 202021849742U CN 213669246 U CN213669246 U CN 213669246U
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Abstract
The utility model discloses a functional auxiliary agent realizes automatic accurate reinforced apparatus for producing that adds water, including reation kettle, material feed mechanism, material control mechanism and total control mechanism, the reation kettle top is equipped with a plurality of feed inlets, and every feed inlet communicates a set of material feed mechanism respectively, material control mechanism includes feed rate the control unit, reinforced time the control unit, reinforced stage the control unit, total control mechanism is connected with feed rate the control unit, reinforced time the control unit, reinforced stage the control unit electricity among every group material control mechanism respectively, realizes the material timing quantitative control in the functional auxiliary agent production process, avoids different batches of product to have the difference in quality, has improved the stability and the application property of product.
Description
Technical Field
The utility model belongs to the technical field of functional auxiliary agent production facility and specifically relates to a functional auxiliary agent realizes automatic accurate reinforced apparatus for producing that adds water.
Background
Textile auxiliaries are chemicals which are necessary in the production and processing of textiles. The textile auxiliary agent has an indispensable important role in improving the product quality and the added value of the textile, not only can endow the textile with various special functions and styles, but also can improve the dyeing and finishing process, and plays roles in saving energy and reducing the processing cost. Textile auxiliaries are crucial to increasing the overall level of the textile industry and their role in the textile industry chain.
The feeding link in the textile auxiliary processing process generally adopts an intermittent quantitative batch feeding mode of a volume flowmeter, the feeding process is discontinuous and has errors, the particle size and the distribution of the textile auxiliary can be influenced, so that the application performance deviation and the placement stability deviation are caused, the volume measured by the volume flowmeter is a function of the temperature and the pressure of the fluid, and when the quality of the fluid is required, the quality of the fluid can be indirectly obtained by correcting, converting, compensating and other methods after the parameters of the temperature, the pressure, the density, the volume and the like of the fluid are measured. The measuring method has a plurality of intermediate links, and the accuracy of mass flow measurement is difficult to ensure and improve.
Chinese patent document CN203971926U discloses a full-automatic textile auxiliary compounding device, which is formed by connecting a plurality of stages of reaction kettles step by step through connecting pipelines, wherein the number of the first-stage reaction kettles is one, the first-stage reaction kettles are final reaction kettles of textile auxiliaries, and a discharge pipe is arranged on each first-stage reaction kettle; the first-stage reaction kettle is connected with a plurality of second-stage reaction kettles, each second-stage reaction kettle is connected with a plurality of third-stage reaction kettles, each third-stage reaction kettle is connected with a plurality of fourth-stage reaction kettles, and the like; a feeding pipe and a water inlet pipe are arranged on the highest-level reaction kettle; the other reaction kettles at all levels are connected with the discharge pipeline of the reaction kettle at the previous level, and are additionally connected with a water inlet pipe; the water inlet pipe, the discharge pipe and the feed pipe are all provided with a metering control valve. The equipment realizes automatic compounding by utilizing the multistage reaction kettle, greatly reduces the processing time, integrally improves the production efficiency of the compounded auxiliary agent, but the material proportioning is controlled by the metering control valve in the equipment, the material proportioning cannot be dynamically controlled, the material proportioning accuracy is lower, and the product quality is different among different batches.
Chinese patent document CN205838564U discloses an automatic textile auxiliary feeding system, including feeding device, liquid level controller, support frame and force pump, fixed mounting has a plurality of force pump on the support frame, the auxiliary agent bucket that is equipped with different auxiliary agents is all connected to every force pump upper end, every force pump one end all is connected with the discharging pipe, the discharging pipe is connected with feeding device through the liquid level controller of support frame one side, the last mass flow meter that is equipped with of feeding device, mass flow meter is connected with the discharging pipe, feeding device lower extreme fixed mounting has a play charging tray, it has a plurality of to go out the liquid hole to open on the play charging tray, it is connected with the discharging pipe to go out. The system ensures the weighing accuracy of the auxiliary agent by adding the mass flow meter, thereby improving the production quality of products, but the system can not realize the timed and quantitative material adding and can not dynamically control the material adding process.
SUMMERY OF THE UTILITY MODEL
The utility model discloses expect to provide a functional auxiliary agent realizes automatic accurate reinforced apparatus for producing that adds water realizes that the material is quantitative control regularly in the functional auxiliary agent production process, avoids different batch products to have the quality difference, has improved the stability and the application performance of product.
The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: the production device for realizing automatic and accurate water feeding and feeding of the functional auxiliary agent comprises a reaction kettle, a material supply mechanism, a material control mechanism and a master control mechanism, wherein a plurality of feed inlets are formed in the top of the reaction kettle, and each feed inlet is respectively communicated with a group of material supply mechanisms; the material control mechanism comprises a feeding speed control unit, a feeding time control unit and a feeding stage control unit, wherein the feeding speed control unit is used for controlling the material adding speed, the feeding time control unit is used for controlling the material adding duration, and the feeding stage control unit is used for controlling the material adding stage; and the master control mechanism is respectively and electrically connected with the feeding speed control unit, the feeding time control unit and the feeding stage control unit in each group of material control mechanisms.
Preferably, every group material feeding mechanism all includes material bucket, force pump, flow control valve and mass flowmeter, the material bucket is connected with the one end of feed line, and the other end of feed line communicates force pump, flow control valve, mass flowmeter and feed inlet in proper order.
Preferably, the feeding speed control unit comprises a feeding speed setting unit and a feeding speed execution unit, and the feeding speed setting unit is used for setting the material supply speed; the feeding speed execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for adjusting the feeding pressure of the pressure pump and adjusting the flow of the flow control valve so as to control the material feeding speed.
The feeding time control unit comprises a feeding time setting unit and a feeding time execution unit, and the feeding time setting unit is used for setting the material supply time length; the feeding time execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for controlling the running time of the pressure pump and controlling the opening and closing time of the flow control valve so as to control the material supply time.
Preferably, the charging stage control unit includes a charging stage setting unit and a charging stage execution unit, and the charging stage setting unit is configured to set a stage for supplying the material; the feeding stage execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for controlling the start and stop of the pressure pump and controlling the opening and closing of the flow control valve so as to realize the staged material supply in the production process of the auxiliary agent.
Preferably, the mass flow meter in each group of material supply mechanism is electrically connected with the pressure pump and the flow control valve in the same group respectively, and the mass flow meter is used for quantitatively controlling the total amount of the added materials.
Preferably, the stirring device also comprises a stirring mechanism, wherein the stirring mechanism comprises a driving motor, a transmission shaft and stirring blades, and the driving motor is positioned at the top of the reaction kettle; one end of the transmission shaft is connected with a driving shaft of the driving motor, and the other end of the transmission shaft extends into the reaction kettle and is fixedly connected with the stirring blades.
Preferably, the bottom of the reaction kettle is provided with a discharge port, the discharge port is communicated with a discharge pipeline, and the discharge pipeline is provided with a pressure pump.
Preferably, a temperature control device is arranged on the outer side of the reaction kettle and used for regulating and controlling the temperature in the reaction kettle, so that the temperature in the reaction kettle is ensured to be stable all the time, and the reaction process is facilitated.
The utility model has the advantages that:
(1) the utility model discloses in realize at the uniform velocity or the variable speed is reinforced through reinforced speed the control unit automatic control material feed mechanism, it is long when reinforced through reinforced time the control unit automatic control material feed mechanism's reinforced time, reinforced stage by stage through reinforced stage the control unit automatic control material feed mechanism, and through each the control unit of total control system coordinated control, realized that the material is regularly, the ration, add by stage, not only guaranteed the accurate interpolation of material, also be favorable to the control of auxiliary agent particle diameter simultaneously, the stability and the application performance of product have been improved.
(2) The utility model discloses in detect material flow through the mass flow meter through the setting, further guaranteed that the material is accurate to add to realized the dynamic flow control to force pump and flow control valve through mass flow meter, ensure that material ratio is unanimous between the product of different batches, avoided the product quality difference.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural view of a production apparatus for realizing automatic and accurate water feeding and feeding of a functional additive according to the present invention;
FIG. 2 is a control flow chart of a production device for realizing automatic and accurate water feeding and feeding of functional additives of the present invention;
FIG. 3 is a process flow diagram of the single material addition in the present invention;
the specific meanings of the reference numbers in the drawings:
1-a reaction kettle, 2-a stirring mechanism, 3-a material supply mechanism, 31-a first material supply mechanism, 32-a second material supply mechanism, 33-a third material supply mechanism, 34-a fourth material supply mechanism, 4-a mass flow meter, 5-a flow control valve, 6-a pressure pump, 7-a material barrel, 8-a total control mechanism, 9-a material control mechanism, 91-a charging speed control unit, 91 a-a charging speed setting unit, 91 b-a charging speed execution unit, 92-a charging time control unit, 92 a-a charging time setting unit, 92 b-a charging time execution unit, 93-a charging stage control unit, 93 a-a charging stage setting unit, 93 b-a charging stage execution unit, 10-a discharge pipeline, 11-an exhaust port and 12-a temperature control device.
Detailed Description
It is to be understood that the terms "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include one or more of the features.
[ example 1 ]
As shown in fig. 1-2, a production apparatus for realizing automatic and accurate water feeding and feeding of functional additives comprises a reaction kettle 1, a material supply mechanism 3, a stirring mechanism 2, a material control mechanism 9 and a master control mechanism 8, wherein the top of the reaction kettle 1 is provided with a plurality of feed inlets, and each feed inlet is respectively communicated with a group of material supply mechanisms 3; each group of material supply mechanism 3 is correspondingly connected with a group of material control mechanism 9; the material control mechanism 9 comprises a feeding speed control unit 91, a feeding time control unit 92 and a feeding stage control unit 93, wherein the feeding speed control unit 91 is used for controlling the material adding speed, the feeding time control unit 92 is used for controlling the material adding duration, and the feeding stage control unit 93 is used for controlling the material adding stage; the general control mechanism 8 is electrically connected with the feeding speed control unit 91, the feeding time control unit 92 and the feeding stage control unit 93 of each group of material control mechanisms 9 respectively.
Four groups of material feeding mechanisms are arranged in the embodiment: a first material supply mechanism 31 for adding the material a, a second material supply mechanism 32 for adding the material B, a third material supply mechanism 33 for adding an acidic material, and a fourth material supply mechanism 34 for adding pure water.
Every group material feed mechanism 3 all includes material bucket 7, force pump 6, flow control valve 5 and mass flow meter 4, material bucket 7 is connected with the one end of feed line, and the other end of feed line communicates force pump 6, flow control valve 5, mass flow meter 4 and feed inlet in proper order.
The feeding speed control unit 91 includes a feeding speed setting unit 91a and a feeding speed execution unit 91b, the feeding speed setting unit 91a being configured to set a material supply speed; the feeding speed execution unit 91b is electrically connected with the flow control valve 5 and the pressure pump 6 respectively, and the feeding speed execution unit 91b is used for adjusting the feeding pressure of the pressure pump 6 and adjusting the flow of the flow control valve 5 so as to achieve the purpose of controlling the material feeding speed.
The charging time control unit 92 includes a charging time setting unit 92a and a charging time execution unit 92b, the charging time setting unit 92a is used for setting a material supply time period; the charging time execution unit 92b is electrically connected with the flow control valve 5 and the pressure pump 6 respectively, and the charging time execution unit 92b is used for controlling the operation time of the pressure pump 6 and controlling the opening time of the flow control valve 5 so as to control the material supply time.
The charging stage control unit 93 includes a charging stage setting unit 93a and a charging stage execution unit 93b, and the charging stage setting unit 93a is used for setting a process stage for material supply; the feeding stage execution unit 93b is electrically connected with the flow control valve 5 and the pressure pump 6, and the feeding stage execution unit 93b is used for controlling the start and stop of the pressure pump 6 and controlling the opening and closing of the flow control valve 5 so as to realize material supply at different stages in the auxiliary agent production process.
The mass flow meter 4 in each group of material supply mechanism 3 is respectively and electrically connected with the same group of pressure pump 6 and flow control valve 5, and the mass flow meter 4 is used for detecting the addition amount of the material.
Preferably, the stirring device also comprises a stirring mechanism 2, wherein the stirring mechanism comprises a driving motor, a transmission shaft and stirring blades, and the driving motor is positioned at the top of the reaction kettle 1; one end of the transmission shaft is connected with a driving shaft of the driving motor, and the other end of the transmission shaft extends into the reaction kettle and is fixedly connected with the stirring blades.
The top of the reaction kettle is also provided with an exhaust port 11 to balance the internal and external pressure of the reaction kettle. The bottom of reaction kettle 1 is equipped with the discharge gate, the discharge gate intercommunication has discharging pipe 10, just be equipped with the force pump on the discharging pipe.
The outside of reaction kettle 1 is equipped with temperature control device 12, temperature in the reaction kettle can be regulated and control by temperature control device 12.
In the production process of the functional additive in the embodiment, the single material adding process is as follows:
as shown in fig. 3, the material control mechanism connected to each material supply mechanism presets the stage, speed and duration of material addition in the corresponding material supply mechanism, after the setting is completed, the starting device starts automatic production, taking the process of adding a single material at a certain stage as an example, the feeding stage control unit in the material control mechanism detects the production process in real time, when the current material is in the adding stage, the feeding stage execution unit controls the pressure pump and the flow control valve to open, at the same time, the feeding speed control unit controls the pressure pump to deliver the material to the flow control valve at a constant pressure, the flow control valve delivers the material to the mass flow meter at a constant flow rate and finally delivers the material to the reaction kettle, at this time, the mass flow meter detects the current flow rate in real time, and adjusts the flow rate of the flow control valve or the pressure of the pressure pump in real time by comparing the actual detection value with the set, the materials are conveyed to the reaction kettle at a set flow rate. Meanwhile, the feeding time control device counts time, when the material adding time meets the set time length, the pressure pump and the flow control valve are closed, and the material adding is finished.
[ example 2 ]
Example 2 used the apparatus of example 1 and the material addition protocol of example 1. Adding 500kg of material A and 100kg of material B into the reaction kettle in proportion through the first material supply mechanism 31 and the second material supply mechanism 32 respectively, starting the stirring mechanism 2 to mix the materials, adding a quantitative acidic material into the reaction kettle through the third material supply mechanism 33, continuously stirring, and performing a first-stage water adding operation after adjusting the pH value to be weakly acidic: setting the flow rate of pure water at 180kg/h, and adding water for 1 h; and then the water adding operation of the second stage is carried out: setting the flow rate of pure water at 120kg/h and adding water for 2 h; and finally, carrying out water adding operation in the third stage: the flow rate of pure water is set to be 600kg/h, and the water adding time is set to be 2 h. And (4) continuously stirring by a stirring mechanism in the water adding process, and finally filtering by using a filter screen and packaging to obtain a finished product.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention is included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a functional auxiliary agent realizes automatic accurate apparatus for producing that adds water and feed in raw material, includes reation kettle, material feed mechanism, material control mechanism and total control mechanism, characterized in that: the top of the reaction kettle is provided with a plurality of feed inlets, and each feed inlet is respectively communicated with a group of material supply mechanisms; the material control mechanism comprises a feeding speed control unit, a feeding time control unit and a feeding stage control unit, wherein the feeding speed control unit is used for controlling the material adding speed, the feeding time control unit is used for controlling the material adding duration, and the feeding stage control unit is used for controlling the material adding stage; and the master control mechanism is respectively and electrically connected with the feeding speed control unit, the feeding time control unit and the feeding stage control unit in each group of material control mechanisms.
2. The production device of claim 1, wherein each group of material supply mechanisms comprises a material barrel, a pressure pump, a flow control valve and a mass flow meter, the material barrel is connected with one end of a feeding pipeline, and the other end of the feeding pipeline is sequentially communicated with the pressure pump, the flow control valve, the mass flow meter and the feeding hole.
3. The production apparatus according to claim 2, wherein the feed rate control unit includes a feed rate setting unit for setting a material supply rate and a feed rate execution unit; the feeding speed execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for adjusting the feeding pressure of the pressure pump and adjusting the flow of the flow control valve so as to control the material feeding speed.
4. The production apparatus according to claim 3, wherein the charging time control unit includes a charging time setting unit for setting a material supply time period and a charging time execution unit; the feeding time execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for controlling the running time of the pressure pump and controlling the opening and closing time of the flow control valve so as to control the material supply time.
5. The production apparatus according to claim 4, wherein the charging stage control unit includes a charging stage setting unit for setting a stage at which the material supply is performed, and a charging stage execution unit; the feeding stage execution unit is respectively electrically connected with the flow control valve and the pressure pump, and is used for controlling the start and stop of the pressure pump and controlling the opening and closing of the flow control valve so as to realize the staged material supply in the production process of the auxiliary agent.
6. The production device of claim 5, wherein the mass flow meter in each group of material supply mechanisms is electrically connected with the same group of pressure pumps and flow control valves respectively, and is used for quantitatively controlling the total amount of material to be added.
7. The production device of claim 6, further comprising a stirring mechanism, wherein the stirring mechanism comprises a driving motor, a transmission shaft and a stirring blade, and the driving motor is positioned at the top of the reaction kettle; one end of the transmission shaft is connected with a driving shaft of the driving motor, and the other end of the transmission shaft extends into the reaction kettle and is fixedly connected with the stirring blades.
8. The production device of claim 7, wherein a discharge port is arranged at the bottom of the reaction kettle, the discharge port is communicated with a discharge pipeline, and a pressure pump is arranged on the discharge pipeline.
9. The production device of claim 8, wherein a temperature control device is arranged outside the reaction kettle and used for regulating and controlling the temperature in the reaction kettle.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021849742.9U CN213669246U (en) | 2020-08-28 | 2020-08-28 | Functional auxiliary agent realizes automatic accurate apparatus for producing that adds water and feeds in raw material |
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| CN202021849742.9U CN213669246U (en) | 2020-08-28 | 2020-08-28 | Functional auxiliary agent realizes automatic accurate apparatus for producing that adds water and feeds in raw material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113750889A (en) * | 2021-09-10 | 2021-12-07 | 清远瑞华助剂有限公司 | Textile auxiliary production system |
| CN114210292A (en) * | 2021-12-08 | 2022-03-22 | 浙江胡涂硅有限公司 | Preparation method and equipment of electronic-grade hexamethyldisilazane |
-
2020
- 2020-08-28 CN CN202021849742.9U patent/CN213669246U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113750889A (en) * | 2021-09-10 | 2021-12-07 | 清远瑞华助剂有限公司 | Textile auxiliary production system |
| CN114210292A (en) * | 2021-12-08 | 2022-03-22 | 浙江胡涂硅有限公司 | Preparation method and equipment of electronic-grade hexamethyldisilazane |
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