CN213663471U

CN213663471U - Mould granulator

Info

Publication number: CN213663471U
Application number: CN202022164568.0U
Authority: CN
Inventors: 赵永存
Original assignee: Fengqing Luping Machinery Manufacturing Co ltd
Current assignee: Fengqing Luping Machinery Manufacturing Co ltd
Priority date: 2020-09-27
Filing date: 2020-09-27
Publication date: 2021-07-13
Anticipated expiration: 2030-09-27

Abstract

The utility model discloses a mold granulator, which is mainly applied to the technical field of tea processing and comprises a hopper, a feeding conveyer belt, a gear roller, a protective cover plate, a gear roller bearing seat, a receiving conveyer belt, a frame, a motor, a belt, a speed reducer and a universal transmission shaft, wherein the gear roller bearing seat is arranged on the frame, the gear roller is arranged in the gear roller bearing seat, the gear roller is connected with the universal transmission shaft, the universal transmission shaft is connected with the speed reducer, and the speed reducer is driven by the motor and the belt; a feeding conveying belt and a receiving conveying belt are arranged on two sides of the toothed roller; the top of the feeding conveyer belt is connected with a hopper. Use the utility model relates to a mould granulator, convenient operation can realize continuous processing, and production efficiency is high, and it is convenient to maintain safe and reliable.

Description

Mould granulator

Technical Field

The utility model relates to a tea processing technology field, concretely relates to mould granulator.

Background

CTC is an abbreviation for three english words such as Crush, Tear, and Curl, and is a production method for mass production of black tea rapidly and at low cost in the 1930 s. The process mainly uses a special CTC rolling machine, tea leaves are directly sent into the machine after being picked and withered, the tea leaves are rolled, chopped and kneaded at high speed to be extremely fine round grains, and thick and large tea juice can be conveniently brewed in a very short time.

In the black tea forming process, the mould granulator plays a huge role, and the traditional mould granulator adopts manual feeding, cannot continuously process and has low processing efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to current mould granulator's defect, provide a mould granulator.

The technical scheme of the utility model is that: a die granulator comprises a hopper, a feeding conveyer belt, a toothed roller, a protective cover plate, a toothed roller bearing seat, a receiving conveyer belt, a rack, a motor, a belt, a speed reducer and a universal transmission shaft, wherein the toothed roller bearing seat is arranged on the rack; a feeding conveying belt and a receiving conveying belt are arranged on two sides of the toothed roller; the top of the feeding conveyer belt is connected with a hopper.

Preferably, the fluted roller is connected with a fluted roller adjusting shaft, and the fluted roller adjusting shaft is connected with a fluted roller clutch device, a fluted roller fine-adjustment device and a fluted roller gap adjusting device.

Preferably, one end of the feeding conveying belt and one end of the receiving conveying belt are provided with conveying belt adjusting devices, and the other end of the feeding conveying belt and the receiving conveying belt are provided with conveying belt clutch devices.

Preferably, the tail end of the feeding conveyer belt is provided with an iron removing device.

Preferably, the feeding conveyer belt is provided with a homogenizer in the middle.

Preferably, a toothed roller hoisting support is arranged on one side of the rack.

Preferably, a tooth roller cooling pipeline is arranged below the tooth roller and is connected with a tooth roller cooling fan.

Preferably, protective cover plates are arranged on two sides of the feeding conveying belt and the receiving conveying belt.

The utility model discloses the technical problem that will solve is: the utility model provides a mould granulator, the shaping tealeaves is waited in the hopper storage, can realize granulator continuous processing, and improve equipment rate of utilization improves machining efficiency, and the distance between the fluted roller is adjustable, through adjusting distance, can realize producing not equidimension tealeaves granule, improve equipment's adaptability.

The utility model has the advantages that: the mold granulator is convenient to operate, capable of achieving continuous machining, high in production efficiency, convenient to maintain, safe and reliable.

Drawings

FIG. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a reference diagram of the utility model in use;

FIG. 4 is a reference diagram of the utility model in use;

in the figure, 1-hopper, 2-conveyer belt adjusting device, 3-feeding conveyer belt, 4-homogenizer, 5-fluted roller clutch device, 6-fluted roller fine adjustment device, 7-deironing device, 8-conveyer belt clutch device, 9-fluted roller adjusting shaft, 10-fluted roller, 11-protective cover plate, 12-fluted roller bearing seat, 13-fluted roller gap adjusting device, 14-receiving conveyer belt, 15-frame, 16-fluted roller hoisting bracket, 24-fluted roller cooling pipeline, 25-motor, 26-belt, 27-speed reducer, 28-fluted roller cooling fan and 29-universal transmission shaft.

Detailed Description

The utility model discloses a concrete implementation way does: as shown in fig. 1, 2, 3 and 4, the mold granulator comprises a hopper 1, a feeding conveyer belt 3, a toothed roller 10, a protective cover plate 11, a toothed roller bearing block 12, a receiving conveyer belt 14, a frame 15, a motor 25, a belt 26, a speed reducer 27 and a universal transmission shaft 29, wherein the toothed roller bearing block 12 is arranged on the frame 15, the toothed roller 10 is installed in the toothed roller bearing block 12, the toothed roller 10 is connected with the universal transmission shaft 29, the universal transmission shaft 29 is connected with the speed reducer 27, and the speed reducer 27 is driven by the motor 25 and the belt 26; a feeding conveyer belt 3 and a receiving conveyer belt 14 are arranged on two sides of the toothed roller 10; the top of the feeding conveyer belt 3 is connected with a hopper 1.

The utility model discloses the principle: hold in the hopper 1 and wait to process tealeaves, in the middle of feed conveyer belt 3 sent tealeaves into fluted roller 10, fluted roller 10 is rotatory, with tealeaves press forming, press forming's tealeaves falls into and connects material conveyer belt 14, transports to other positions.

Specifically, as shown in fig. 1, the spur 10 is connected to a spur adjustment shaft 9, and the spur adjustment shaft 9 is connected to a spur clutch 5, a spur fine adjustment device 6, and a spur gap adjustment device 13. The fluted roller clutch device 5, the fluted roller fine adjustment device 6 and the fluted roller gap adjustment device 13 are all in the prior art, and the distance between the fluted rollers 10 can be adjusted by adjusting the fluted roller clutch device 5, the fluted roller fine adjustment device 6 and the fluted roller gap adjustment device 13, so that tea particles with different sizes can be produced.

Specifically, as shown in fig. 1, one end of the feeding conveyer belt 3 and one end of the receiving conveyer belt 14 are provided with a conveyer belt adjusting device 2, and the other end is provided with a conveyer belt clutch device 8. The conveyer belt adjusting device 2 and the conveyer belt clutch device 8 are convenient to maintain and adjust the feeding conveyer belt 3 and the receiving conveyer belt 14.

Specifically, as shown in fig. 1, an iron removing device 7 is arranged at the tail end of the feeding conveyer belt 3. The iron removal device 7 can remove heavy metals mixed in the tea leaves, and the quality of the tea leaves is improved.

Specifically, as shown in fig. 1, a homogenizer 4 is arranged in the middle of the feeding conveyor belt 3. The tea leaves to be processed can be uniformly stirred by the homogenizer 4, so that the tea leaves passing through the toothed roller 10 are uniform in particle size.

Specifically, as shown in fig. 1, a toothed roller hoisting bracket 16 is arranged on one side of the frame 15. The tooth roller hoisting support 16 is convenient for hoisting the tooth roller 10 and maintaining equipment.

Specifically, as shown in fig. 2, a tooth roller cooling pipeline 24 is arranged below the tooth roller 10, and the tooth roller cooling pipeline 24 is connected with a tooth roller cooling fan 28. The fluted roller cooling pipeline 24 and the fluted roller cooling fan 28 can quickly reduce the fluted roller 10, and place high temperature to make the fluted roller 10 expand and change the size of tea particles.

Specifically, as shown in fig. 1, protective cover plates 11 are installed on two sides of the feeding conveyer belt 3 and the receiving conveyer belt 14. The protective cover 11 prevents the operator from being accidentally injured.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a mold granulator, includes hopper (1), feed conveyer belt (3), fluted roller (10), protective cover board (11), fluted roller bearing frame (12), connects material conveyer belt (14), frame (15), motor (25), belt (26), speed reducer (27), universal drive shaft (29), its characterized in that: a gear roller bearing seat (12) is arranged on the rack (15), a gear roller (10) is installed in the gear roller bearing seat (12), the gear roller (10) is connected with a universal transmission shaft (29), the universal transmission shaft (29) is connected with a speed reducer (27), and the speed reducer (27) is driven by a motor (25) and a belt (26); a feeding conveyer belt (3) and a receiving conveyer belt (14) are arranged on two sides of the toothed roller (10); the top of the feeding conveyer belt (3) is connected with the hopper (1).

2. The die granulator of claim 1 wherein: the fluted roller (10) is connected with a fluted roller adjusting shaft (9), and the fluted roller adjusting shaft (9) is connected with a fluted roller clutch device (5), a fluted roller fine-adjustment device (6) and a fluted roller gap adjusting device (13).

3. The die granulator of claim 1 wherein: one end of the feeding conveyer belt (3) and one end of the receiving conveyer belt (14) are provided with conveyer belt adjusting devices (2), and the other end is provided with a conveyer belt clutch device (8).

4. The die granulator of claim 1 wherein: and the tail end of the feeding conveyer belt (3) is provided with an iron removal device (7).

5. The die granulator of claim 1 wherein: and the middle part of the feeding conveyer belt (3) is provided with a homogenizer (4).

6. The die granulator of claim 1 wherein: and a toothed roller hoisting support (16) is arranged on one side of the rack (15).

7. The die granulator of claim 1 wherein: tooth roller cooling pipe (24) are arranged below the tooth roller (10), and the tooth roller cooling pipe (24) is connected with a tooth roller cooling fan (28).

8. The die granulator of claim 1 wherein: protective cover plates (11) are arranged on two sides of the feeding conveying belt (3) and the receiving conveying belt (14).