CN213643384U

CN213643384U - Vertical coalescence-separation integrated dehydration unit

Info

Publication number: CN213643384U
Application number: CN202022503682.1U
Authority: CN
Inventors: 陈元建; 曹范杰
Original assignee: Aesop Fluid Technology Suzhou Co ltd
Current assignee: Aesop Fluid Technology Suzhou Co ltd
Priority date: 2020-11-03
Filing date: 2020-11-03
Publication date: 2021-07-09
Anticipated expiration: 2030-11-03

Abstract

The utility model discloses an integrative dewatering unit of vertical coalescence-separation, which comprises a filter, the filter includes barrel and coalescence-separation filter core, the coalescence-separation filter core sets up inside the barrel, the coalescence-separation filter core comprises coalescence-filter core and separation filter core, coalescence-filter core bottom and separation filter core top fixed connection, separation filter core bottom fixedly connected with filter core support, be equipped with seal ring between filter core support and the separation filter core bottom, filter core support bottom fixedly connected with separation panel, separation panel outside and barrel inner wall fixed connection. The utility model discloses an adopt coalescence, separation integral type design in the aspect of the structure, merge a coalescence-separation filter core with coalescence filter core and separation filter core into, can effectively reduce the filter volume, can effectively break away from a large amount of moisture that contain in the fluid, reach the purpose of purifying fluid, the filter is vertical to be put, compact structure, easily manufacturing, installation, safety, reliable.

Description

Vertical coalescence-separation integrated dehydration unit

Technical Field

The utility model relates to a dewatering device field, concretely relates to integrative dewatering unit of vertical coalescence-separation.

Background

The technical principle of the coalescence dehydration filter is as follows: different liquids have different surface tensions, and the smaller the surface tension when the liquid flows through the orifice, the faster the liquid flows through the orifice. When the mixed liquid of different phases flows into the separator, the mixed liquid firstly enters a coalescing filter element which is provided with a plurality of layers of filter media, and the pore diameter of the filter media increases gradually layer by layer. Due to the difference in surface tension, oil passes through the filter layer quickly, while water passes through the filter layer much more slowly; and because the coalescence filter element adopts hydrophilic materials, tiny water drops are adsorbed on the surface of the filter layer, so that the water drops are coalesced. Under the action of kinetic energy, small liquid drops compete and pass through the holes, gradually converge into large liquid drops, and settle under the action of gravity to be separated from oil. The oil liquid passing through the coalescence filter element still has water drops with smaller size which are forwarded to the separation filter element under the action of inertia. The separation filter element is made of special hydrophobic material, when oil liquid passes through the separation filter element, water beads are blocked outside the filter element, and the oil liquid passes through the separation filter element and is discharged from the outlet.

However, in actual use, most of the prior coalescence-separation dehydration devices are horizontally arranged, and are arranged in a coalescence-separation way, so that the device has large volume and inconvenient installation, and cannot be separately used for coalescence-separation.

Therefore, it is necessary to develop a vertical coalescence-separation integrated dewatering unit to solve the above problems.

Disclosure of Invention

The utility model aims at providing an integrative dewatering unit of vertical coalescence-separation to most coalescence-separation dewatering device at present in the solution technique, all are the level and put, and the coalescence separately puts with the separation, and the volume is great, the installation is inconvenient, can't part the problem of exclusive use coalescence-separation.

In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a vertical coalescence-separation integrative dehydration unit, includes the filter, the filter includes barrel and coalescence-separation filter core, the coalescence-separation filter core sets up inside the barrel, the coalescence-separation filter core comprises coalescence-filter core and separation filter core, coalescence-filter core bottom and separation filter core top fixed connection, separation filter core bottom fixedly connected with filter core support, be equipped with seal ring between filter core support and the separation filter core bottom, filter core support bottom fixedly connected with separation plate, the separation plate outside and barrel inner wall fixed connection, coalescence-filter core top is equipped with the barrel flange, barrel flange top is equipped with the filter core clamp plate, the filter core clamp plate matches with the barrel flange, the filter core clamp plate is linked together with coalescence-filter core inside, be equipped with the clamp plate sealing washer between barrel flange outside and the barrel inner wall, the filter top is equipped with the screw thread, the filter element pressing plate is characterized in that the threaded cover is in threaded connection with the outer side of the barrel, an upper cover sealing ring is arranged between the threaded cover and the outer side of the barrel, a spring is fixedly connected to the bottom of the threaded cover, and one end, far away from the threaded cover, of the spring is abutted to the top of the filter element pressing plate.

Preferably, an oil inlet chamber is arranged between the threaded cover and the filter element pressing plate, the bottom of the oil inlet chamber is communicated with the interior of the coalescing filter element, an oil inlet is formed in one side of the filter, the oil inlet is fixedly connected with the outer side of the barrel, and the oil inlet is communicated with the oil inlet chamber.

Preferably, the inside separator chamber that is equipped with of coalescence filter core, be equipped with the reservoir chamber between coalescence filter core and the barrel, filter one side is equipped with the outlet, outlet and barrel outside fixed connection, the outlet is linked together with the reservoir chamber, one side that the outlet was kept away from to the filter is equipped with the sight glass, sight glass one end and barrel outside fixed connection.

Preferably, an oil outlet chamber is arranged between the separating plate and the bottom of the cylinder body, the oil outlet chamber is communicated with the inside of the separating filter element, an oil outlet is arranged on one side of the filter, the oil outlet is fixedly connected with the outer side of the cylinder body, and the oil outlet is communicated with the oil outlet chamber.

Preferably, the thread cover top fixedly connected with upper cover, the upper cover sets up with the integration of thread cover, upper cover top fixedly connected with exhaust valve group, exhaust valve group bottom is linked together with the oil feed room, exhaust valve group top fixedly connected with manometer.

Preferably, the bottom of the filter is provided with a base, the base is matched with the barrel, the bottom of the outer side of the barrel is fixedly connected with a lower flange, a through hole is formed in the surface of the lower flange, a lower flange screw is arranged in the through hole, the lower flange is fixedly connected with the base through the lower flange screw, and a flange sealing ring is arranged between the lower flange and the base.

In the technical scheme, the utility model provides a technological effect and advantage:

through adopting coalescence, separation integral type design in the aspect of the structure, merge coalescence filter core and separation filter core into a coalescence-separation filter core, can effectively reduce the filter volume, can effectively break away from a large amount of moisture that contain in the fluid, reach the purpose of purifying fluid, the filter is vertical to be put, compact structure easily makes, installs, safety, reliable.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a cross-sectional view of the present invention;

FIG. 3 is an enlarged view of the portion A of FIG. 2 according to the present invention;

FIG. 4 is an enlarged view of the structure of the portion B of FIG. 2 according to the present invention;

fig. 5 is a top view of the filter of the present invention.

Description of reference numerals:

the filter comprises a filter 1, a cylinder 2, a coalescence-separation filter element 3, a coalescence-separation filter element 4, a separation filter element 5, a filter element support 6, a sealing washer 7, a separation plate 8, a cylinder flange 9, a filter element pressing plate 10, a pressing plate sealing washer 11, a thread cover 12, an upper cover sealing washer 13, a spring 14, an oil inlet chamber 15, an oil inlet port 16, a separation chamber 17, a water storage chamber 18, a water outlet port 19, a viewing mirror 20, an oil outlet chamber 21, an oil outlet port 22, an upper cover 23, an exhaust valve group 24, a pressure gauge 25, a base 26, a lower flange 27, a lower flange screw 28 and.

Detailed Description

In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.

The utility model provides a vertical coalescence-separation integrated dehydration unit as shown in figures 1-5, which comprises a filter 1, wherein the filter 1 comprises a cylinder 2 and a coalescence-separation filter element 3, the coalescence-separation filter element 3 is arranged in the cylinder 2, the coalescence-separation filter element 3 consists of a coalescence filter element 4 and a separation filter element 5, the bottom of the coalescence filter element 4 is fixedly connected with the top of the separation filter element 5, the bottom of the separation filter element 5 is fixedly connected with a filter element support 6, a sealing gasket 7 is arranged between the filter element support 6 and the bottom of the separation filter element 5, the bottom of the filter element support 6 is fixedly connected with a separation plate 8, the outer side of the separation plate 8 is fixedly connected with the inner wall of the cylinder 2, the top of the coalescence filter element 4 is provided with a cylinder flange 9, the top of the cylinder flange 9 is provided with a filter, the filter core pressing plate 10 is communicated with the interior of the coalescence filter core 4, a pressing plate sealing ring 11 is arranged between the outer side of the barrel flange 9 and the inner wall of the barrel 2, a threaded cover 12 is arranged at the top of the filter 1, the threaded cover 12 is in threaded connection with the outer side of the barrel 2, an upper cover sealing ring 13 is arranged between the threaded cover 12 and the outer side of the barrel 2, a spring 14 is fixedly connected to the bottom of the threaded cover 12, and one end, far away from the threaded cover 12, of the spring 14 is abutted to the top of the filter core pressing plate.

Further, in the above technical solution, an oil inlet chamber 15 is arranged between the threaded cover 12 and the filter element pressing plate 10, the bottom of the oil inlet chamber 15 is communicated with the interior of the coalescing filter element 4, an oil inlet 16 is arranged at one side of the filter 1, the oil inlet 16 is fixedly connected with the outer side of the barrel 2, and the oil inlet 16 is communicated with the oil inlet chamber 15.

Further, in the above technical scheme, the inside separator 17 that is equipped with of coalescence filter core 4, be equipped with reservoir chamber 18 between coalescence filter core 4 and the barrel 2, filter 1 one side is equipped with outlet 19, outlet 19 and the 2 outside fixed connection of barrel, outlet 19 is linked together with reservoir chamber 18, filter 1 keeps away from outlet 19 one side and is equipped with sight glass 20, sight glass 20 one end and the 2 outside fixed connection of barrel, sight glass 20 set up and be favorable to observing the water level in the reservoir chamber 18.

Further, in the above technical scheme, an oil outlet chamber 21 is arranged between the separation plate 8 and the bottom of the cylinder 2, the oil outlet chamber 21 is communicated with the inside of the separation filter element 5, an oil outlet 22 is arranged on one side of the filter 1, the oil outlet 22 is fixedly connected with the outer side of the cylinder 2, and the oil outlet 22 is communicated with the oil outlet chamber 21.

Further, in above-mentioned technical scheme, 12 top fixedly connected with upper cover 23 of screw cap, upper cover 23 sets up with 12 integration of screw cap, 23 top fixedly connected with exhaust valve group 24 of upper cover, exhaust valve group 24 set up and be favorable to adjusting the atmospheric pressure in the

filter

1, 24 bottoms of exhaust valve group are linked together with

oil feed room

15, 24 top fixedly connected with manometer 25 of exhaust valve group, manometer 25 be provided with do benefit to the atmospheric pressure value in observing the filter 1 at any time.

Further, in the above technical scheme, the bottom of the filter 1 is provided with a base 26, the base 26 is matched with the cylinder 2, the bottom of the outer side of the cylinder 2 is fixedly connected with a lower flange 27, the surface of the lower flange 27 is provided with a through hole, a lower flange screw 28 is arranged in the through hole, the lower flange 27 is fixedly connected with the base 26 through the lower flange screw 28, a flange sealing ring 29 is arranged between the lower flange 27 and the base 26, and the flange sealing ring 29 is arranged to be beneficial to improving the overall sealing performance of the filter 1.

This practical theory of operation:

referring to the attached drawings 1-5 of the specification, when the upper cover 23 is screwed down, the spring 14 is pressed downwards, the spring 14 is pressed to start pressing the filter element pressing plate 10, the filter element pressing plate 10 is pressed on the barrel flange 9, finally, the coalescence-separation filter element 3 is fixed in the filter 1, and the sealing purpose is achieved, oil firstly enters the oil inlet chamber 15 from the oil inlet 16, then enters the separation chamber 17 of the coalescence-separation filter element 4, moisture is separated from the oil, the moisture is merged into the water storage chamber 18 through the coalescence-separation filter element 4, the oil is gathered and deposited downwards due to gravity and is isolated by the separation filter element 5, the water level in the water storage chamber 18 can be observed by using the sight glass 20, when the water level is high, the oil is discharged from the water outlet 19, and the filtered oil enters the oil outlet chamber 21 through the separation filter element 5, and finally is discharged from.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims

1. A vertical coalescence-separation integrated dewatering unit, comprising a filter (1), characterized in that: the filter (1) comprises a cylinder body (2) and a coalescence-separation filter element (3), the coalescence-separation filter element (3) is arranged inside the cylinder body (2), the coalescence-separation filter element (3) consists of a coalescence filter element (4) and a separation filter element (5), the bottom of the coalescence filter element (4) is fixedly connected with the top of the separation filter element (5), the bottom of the separation filter element (5) is fixedly connected with a filter element support (6), a sealing gasket (7) is arranged between the bottom of the filter element support (6) and the bottom of the separation filter element (5), the bottom of the filter element support (6) is fixedly connected with a separation plate (8), the outer side of the separation plate (8) is fixedly connected with the inner wall of the cylinder body (2), the top of the coalescence filter element (4) is provided with a cylinder body flange (9), the top of the cylinder body flange (9) is provided with a filter element pressing plate, the filter core clamp plate (10) is communicated with the interior of the coalescence filter element (4), a clamp plate sealing ring (11) is arranged between the outer side of the barrel flange (9) and the inner wall of the barrel body (2), a threaded cover (12) is arranged at the top of the filter (1), the threaded cover (12) is in threaded connection with the outer side of the barrel body (2), an upper cover sealing ring (13) is arranged between the outer side of the threaded cover (12) and the outer side of the barrel body (2), a spring (14) is fixedly connected to the bottom of the threaded cover (12), and one end, away from the threaded cover (12), of the spring (14) is abutted to the top of the filter core clamp.

2. A vertical coalescing and separating integrated dewatering unit according to claim 1, wherein: be equipped with into grease chamber (15) between screw cap (12) and filter core clamp plate (10), it is linked together with coalescence filter core (4) inside to advance grease chamber (15) bottom, filter (1) one side is equipped with oil inlet (16), oil inlet (16) and barrel (2) outside fixed connection, oil inlet (16) are linked together with advancing grease chamber (15).

3. A vertical coalescing and separating integrated dewatering unit according to claim 1, wherein: the filter is characterized in that a separation chamber (17) is arranged inside the coalescence filter element (4), a water storage chamber (18) is arranged between the coalescence filter element (4) and the barrel body (2), a water outlet (19) is arranged on one side of the filter (1), the water outlet (19) is fixedly connected with the outer side of the barrel body (2), the water outlet (19) is communicated with the water storage chamber (18), a viewing mirror (20) is arranged on one side, away from the water outlet (19), of the filter (1), and one end of the viewing mirror (20) is fixedly connected with the outer side of the barrel body (2).

4. A vertical coalescing and separating integrated dewatering unit according to claim 1, wherein: an oil outlet chamber (21) is arranged between the bottom of the separating plate (8) and the bottom of the cylinder (2), the oil outlet chamber (21) is communicated with the inside of the separating filter element (5), an oil outlet (22) is arranged on one side of the filter (1), the oil outlet (22) is fixedly connected with the outer side of the cylinder (2), and the oil outlet (22) is communicated with the oil outlet chamber (21).

5. A vertical coalescing and separating integrated dewatering unit according to claim 1, wherein: the oil feeding device is characterized in that an upper cover (23) is fixedly connected to the top of the threaded cover (12), the upper cover (23) and the threaded cover (12) are integrally arranged, an exhaust valve group (24) is fixedly connected to the top of the upper cover (23), the bottom of the exhaust valve group (24) is communicated with an oil inlet chamber (15), and a pressure gauge (25) is fixedly connected to the top of the exhaust valve group (24).

6. A vertical coalescing and separating integrated dewatering unit according to claim 1, wherein: the filter (1) bottom is equipped with base (26), base (26) and barrel (2) phase-match, barrel (2) outside bottom fixedly connected with lower flange (27), the through-hole has been seted up on lower flange (27) surface, be equipped with lower flange screw (28) in the through-hole, lower flange (27) and base (26) are through lower flange screw (28) fixed connection, be equipped with flange sealing washer (29) between lower flange (27) and base (26).