CN213639557U

CN213639557U - Forming die for konjak sponge

Info

Publication number: CN213639557U
Application number: CN202022463845.8U
Authority: CN
Inventors: 刘科; 刘磊
Original assignee: SICHUAN YUANSHENGTAI AGRICULTURAL TECHNOLOGY CO LTD
Current assignee: SICHUAN YUANSHENGTAI AGRICULTURAL TECHNOLOGY CO LTD
Priority date: 2020-10-30
Filing date: 2020-10-30
Publication date: 2021-07-09
Anticipated expiration: 2030-10-30

Abstract

The utility model provides a forming die for konjaku sponge, the purpose is solved current mould thick liquids and is being evaporated the technical problem that the konjaku sponge rough blank that the in-process leads to because of the desiccation is insufficient and warp. The forming die comprises a base plate, a molding plate and a cover body. The molding disc is movably embedded in the groove, and the chassis is movably and hermetically connected with the cover body. The cover body is adopted to isolate the slurry in the tray in the steaming process, so that the adverse influence of the humidity in the steaming cabinet on the dehydration of the slurry is avoided; the base plate is matched with the cover body to seal the molding plate and the slurry, and the external air extractor is matched to reduce the internal pressure of the sealing structure, so that the boiling point of the slurry is reduced, and the evaporation of water is promoted. Furthermore, the cover body with the arched top wall is matched with the chassis diversion trench, evaporated moisture is collected in the hollow cavity in a sliding mode along the cover body, the humidity in the sealing structure is controlled, accordingly, moisture in the slurry is guaranteed to be fully evaporated, the konjak sponge rough blank is enabled to form an even porous structure, and a good appearance is obtained.

Description

Forming die for konjak sponge

Technical Field

The application relates to the technical field of konjak product production, in particular to a forming die for konjak sponge.

Background

The konjak tuber is rich in polysaccharide, protein, alkaloid, fiber, amino acid and various inorganic elements, and has high edible and medicinal values. At present, konjak products are applied to a plurality of industries such as medical dressings, foods, preservatives, daily necessities and the like.

The konjak sponge is prepared by taking konjak as a main raw material, mixing konjak refined powder and various auxiliary materials to prepare pulp, and sequentially performing the procedures of steaming, freezing, rinsing, drying and the like to prepare an anhydrous cake-shaped finished product which is favorable for storage. Wherein, the steaming process has a great influence on the shape of the konjak sponge. Because the plant fibers in the konjak sponge lose water in the curing process, gaps appear among the fibers, and thus a porous structure similar to a sponge is formed. If the plant fibers in the slurry in the mold can be fully dehydrated in the steaming process, the distribution uniformity of the porous structure can be ensured, so that the konjak sponge rough blank with a smooth surface can be obtained easily. In the existing steaming process, the slurry in the die is exposed in the steaming cabinet. Because the humidity in the steam cabinet is higher, the full dehydration of the slurry is difficult to ensure, the porous structure at the position is lost, and the konjak sponge rough blank is easy to collapse during subsequent freezing and drying treatment, so that the appearance of the konjak sponge rough blank is influenced.

Disclosure of Invention

To above-mentioned condition, for overcoming prior art's defect, this application provides a forming die for konjaku sponge, has solved the technical problem that current mould thick liquids warp because of the not abundant konjaku sponge rough blank that leads to of dehydration in steaming process.

In order to realize the above-mentioned purpose, this application provides a forming die for konjaku sponge, includes: a chassis having a hollow cavity and a groove; the molding disc is provided with a plurality of regularly arranged molding grooves, and the molding grooves are used for containing slurry; the cover body is provided with a dome-shaped top wall, and the outer side of the top wall is provided with a connector; wherein, the molding disc is movably embedded in the groove; the chassis is movably and hermetically connected and fixed with the cover body; a diversion trench is arranged on the chassis close to the contact position of the chassis and the cover body and communicated with the hollow cavity; the interface is communicated with an external air extractor, and the pressure in the base plate and the cover body which are fixedly connected in a sealing way is reduced by the external air extractor; and a sealing structure is arranged at the interface.

This application adopts the lid at the thick liquids of steaming in-process isolation type dish, avoids evaporating the adverse effect of humidity to thick liquids dehydration in the cabinet. Simultaneously, this application still seals type dish and thick liquids through chassis and lid cooperation, and the external air exhaust device of cooperation can reduce seal structure internal pressure to reduce the thick liquids boiling point, promote the evaporation of water. Further, this application adopts the lid and the cooperation of chassis guiding gutter that have the vault type roof, makes the moisture that evaporates collect in the cavity on chassis is gone into along the lid roof condensation, landing, the inside humidity of control seal structure to guarantee that moisture fully evaporates in the thick liquids, make konjaku sponge rough blank form even porous structure, and then obtain good appearance.

This application adopts the mode of activity equipment to connect chassis, type dish and lid, easily carries out operations such as thick liquids are filled and are annotated, rough blank drawing of patterns in type dish department.

In one embodiment of the present disclosure, a hollow cavity surrounds a groove.

The cavity on this application chassis is arranged in collecting the moisture that evaporates among the steaming process thick liquids, sets up the cavity around the recess that is used for placing the type dish, is favorable to in time collecting evaporation moisture on the one hand, avoids the moisture backward flow like in the type dish, and on the other hand, the evaporation moisture temperature of still usable collection keeps warm to the thick liquids/rough blank of placing in the type dish in the recess, and the cabinet heat is evaporated in the utilization of maximize.

In one embodiment disclosed in the present application, an outer discharge port communicated with the hollow cavity is further disposed at the chassis, and a movable plug is disposed at the outer discharge port.

This application can be to the quick evacuation processing in the moisture room of collecting in the cavity through outer row mouth and the activity end cap that sets up in chassis department.

In one embodiment disclosed in the present application, a sealing ring is disposed at the joint of the cover and the chassis. So as to ensure the sealing performance after the chassis is connected with the cover body.

In one embodiment of the present disclosure, the inner wall of the cover is smooth. So that the moisture evaporated by the slurry can smoothly slide down to the diversion trench of the chassis along the inner wall of the cover body for collection, and the moisture is prevented from dripping and leaking into the return-type tray after being condensed at a certain position of the cover body.

In one embodiment of the present disclosure, the base plate and the molding plate are made of a heat conductive metal material. So as to ensure the heat transfer efficiency of the steaming process to the pulp.

In one embodiment disclosed herein, the cover is made of a transparent glass material. The molding condition of the konjak sponge rough blank in the molding disc is convenient to observe.

In summary, the present application has the following beneficial effects:

1. this application adopts the lid at the thick liquids of steaming in-process isolation type dish, avoids evaporating the adverse effect of humidity to thick liquids dehydration in the cabinet. Simultaneously, this application still seals type dish and thick liquids through chassis and lid cooperation, and the external air exhaust device of cooperation can reduce seal structure internal pressure to reduce the thick liquids boiling point, promote the evaporation of water. Further, this application adopts the lid and the cooperation of chassis guiding gutter that have the vault type roof, makes the moisture that evaporates collect in the cavity on chassis is gone into along the lid roof condensation, landing, the inside humidity of control seal structure to guarantee that moisture fully evaporates in the thick liquids, make konjaku sponge rough blank form even porous structure, and then obtain good appearance.

2. This application adopts the mode of activity equipment to connect chassis, type dish and lid, easily carries out operations such as thick liquids are filled and are annotated, rough blank drawing of patterns in type dish department.

3. The cavity on this application chassis is arranged in collecting the moisture that evaporates among the steaming process thick liquids, sets up the cavity around the recess that is used for placing the type dish, is favorable to in time collecting evaporation moisture on the one hand, avoids the moisture backward flow like in the type dish, and on the other hand, the evaporation moisture temperature of still usable collection keeps warm to the thick liquids/rough blank of placing in the type dish in the recess, and the cabinet heat is evaporated in the utilization of maximize.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is an assembly structure diagram in the embodiment of the present application.

Fig. 2 is a schematic perspective view of a chassis in an embodiment of the present application.

Fig. 3 is a schematic cross-sectional structure diagram of a chassis in an embodiment of the present application.

FIG. 4 is a schematic diagram of an assembly structure of the molding plate and the bottom plate according to an embodiment of the present application.

Reference numerals: 10. the sealing structure comprises a base plate, a 20-shaped disc, a 30-shaped cover body, a 1-flow guide groove, a 2-hollow cavity, a 3-groove, a 4-water outlet, a 5-movable plug, a 6-shaped groove, a 7-connector and a 8-sealing ring.

Detailed Description

In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the embodiments of the present application. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.

In the description of the embodiments of the present application, it is to be understood that the terms "top," "bottom," "inner," "outer," "circumferential," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the embodiments of the present application and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the embodiments of the present application.

In the description of the embodiments of the present application, "a plurality" means two or more unless specifically defined otherwise.

In the embodiments of the present application, unless otherwise specifically stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present application can be understood by those of ordinary skill in the art according to specific situations.

In the embodiments of the present application, unless otherwise explicitly specified or limited, the first feature "on" or "under" the second feature may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other through another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

The following disclosure provides many different embodiments or examples for implementing different configurations of embodiments of the application. In order to simplify the disclosure of embodiments of the present application, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the embodiments of the application. Moreover, embodiments of the present application may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of brevity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed.

Embodiments of the present application will be described in detail below with reference to the accompanying drawings.

This embodiment provides a forming die for konjaku sponge, through the cooperation of the chassis that adds with the lid, carries out sealed isolation to the type dish that contains thick liquids to humidity is to the adverse effect of thick liquids dehydration in having avoided evaporating the cabinet. Meanwhile, through the structure at the base plate and the cover body, moisture generated by evaporation of the slurry is collected, and a better humidity environment is kept inside the sealing structure. Further, the inside of the sealing structure is subjected to pressure reduction treatment by matching with an external air extractor, so that the boiling point of the slurry is reduced, the full evaporation of water is promoted, the konjak sponge rough blank forms an even porous structure, and a good appearance is obtained.

As shown in fig. 1, the forming mold for konjak sponge according to this embodiment includes a base plate 10, a molding plate 20, and a cover 30. The base plate 10 and the molding plate 20 are made of aluminum, and the cover 30 is made of heat-resistant transparent glass.

Wherein the content of the first and second substances,

as shown in fig. 2 and 3, the chassis 10 is sequentially provided with a diversion trench 1, a hollow cavity 2 and a groove 3 from outside to inside. The diversion trench 1 is arranged at the edge of the chassis 10 along the circumferential direction of the chassis. The hollow cavity 2 is communicated with the diversion trench 1 and is arranged outside the groove 3 in a surrounding manner. In this embodiment, the groove 3 has a stepped structure for fixing the mold plate. A water outlet 4 is arranged on the side wall of the chassis close to the hollow cavity 2, and a movable plug 5 is movably and hermetically connected with the water outlet.

As shown in fig. 1 and 4, the shaped plate 20 is shaped to match the recess. The profiled groove 6 of the profiled disc 20 is completely embedded into the groove, so that the bottom wall of the profiled groove 6 is connected with the bottom wall of the groove 3, and the disc edge of the profiled disc 20 is pressed and fixed at the step structure of the groove, so that the profiled disc 20 is stably fixed in the chassis 10.

As shown in fig. 1, the cover body 30 has a dome-shaped top wall where the mouthpiece 7 communicating with the inside thereof is provided. Controllable sealing structures such as a sealing valve and the like are arranged at the position of the interface 7, so that an external air extractor can conveniently perform air extraction and pressure reduction operation and pressure maintaining. The cover 30 is further provided with an edge matched with the edge of the chassis 10, and the edge is fixed with a sealing ring 8.

When the slurry injection molding machine is used, slurry is sequentially injected into each cavity of the molding disc, and the molding disc is embedded into the groove of the chassis for fixing. The cover body is covered above the chassis, so that the edge of the cover body is superposed with the edge of the chassis, and the sealing ring is clamped between the cover body and the chassis. After the cover body and the chassis are fixedly connected by adopting a movable connecting structure, an air extractor is connected at the interface, and air extraction and pressure reduction treatment are carried out on a sealing structure formed by the cover body and the chassis. And after the completion, adjusting a sealing structure at the structure for pressure maintaining. And sending the sealing structure into a steaming cabinet for steaming. In the steaming process, because the pressure in the sealing structure is small, the boiling point of the slurry in the sealing structure is reduced, and the slurry is easy to boil and evaporate water. The water evaporated from the slurry rises to the top wall of the cover body, and after the water is condensed, the water slides to the joint of the cover body and the chassis along the inner wall of the cover body, and then flows into the chassis diversion trench and enters the hollow cavity to be recycled. In order to reduce the speed of water re-evaporation in the hollow cavity, a zigzag labyrinth structure and the like can be arranged at the position of the flow guide groove. After the steaming is finished, the sealing structure is taken out, the shape of the rough blank in the groove can be observed through the cover body, and the insufficiently steamed blank can be put into the steaming cabinet again for steaming again. The shape is good, and the sealing structure at the interface can be opened to carry out re-pressure cooling or pressure maintaining cooling on the inside of the sealing structure. And after cooling, removing the cover body, removing the molding disc, and demolding to obtain the konjak sponge rough blank with good appearance.

Claims

1. Forming die for konjaku sponge, its characterized in that includes:

a chassis having a hollow cavity and a groove;

the molding disc is provided with a plurality of regularly arranged molding grooves, and the molding grooves are used for containing slurry;

the cover body is provided with a dome-shaped top wall, and an interface is arranged on the outer side of the top wall;

wherein, the molding disc is movably embedded in the groove; the base plate is movably and hermetically connected and fixed with the cover body; a diversion trench is formed in the position, close to the contact position of the chassis and the cover body, of the chassis, and the diversion trench is communicated with the hollow cavity; the interface is communicated with an external air extractor, and the pressure in the chassis and the cover body after the chassis and the cover body are fixedly connected in a sealing way is reduced through the external air extractor; and a sealing structure is arranged at the interface.

2. The molding die for konjak sponge according to claim 1, wherein the hollow cavity surrounds the groove.

3. The forming mold for konjak sponge according to claim 1, wherein an outer discharge port communicating with the hollow cavity is further provided at the base plate, and a movable plug is provided at the outer discharge port.

4. The mold for molding konjak sponge according to claim 1, wherein a seal ring is provided at a joint of the lid body and the base plate.

5. The mold for konjak sponge according to claim 1, wherein the inner wall of the lid body is smooth.

6. The mold for forming konjak sponge according to claim 1, wherein the base plate and the die plate are made of a heat conductive metal material.

7. The mold for molding konjak sponge according to claim 1, wherein the cover is made of a transparent glass material.