Permanent magnet diaphragm pump
Technical Field
The utility model belongs to the technical field of electronic diaphragm pump, concretely relates to permanent magnetism diaphragm pump.
Background
The electric diaphragm pump is characterized in that a motor drives a speed reducer to start, so that an eccentric shaft and an on-shaft bearing are driven to rotate, the bearing is in contact with two sides of a middle gap of a piston shaft, the piston shaft is driven to do reciprocating motion through the rotation of the bearing, diaphragm sheets on two sides are driven by the piston shaft to swing back and forth, and then the volume of a working cavity is changed to suck and discharge liquid.
The transmission part of the existing electric diaphragm pump is in pure mechanical contact transmission, friction exists between a bearing and a piston shaft in the working process, abrasion is easy to occur, and the service life of parts is short. In addition, the motor has no overload protection function, and the motor is easy to damage after overload.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a permanent magnet diaphragm pump to there is the friction between current electronic diaphragm pump bearing that proposes in solving above-mentioned background art and the piston shaft, easily takes place wearing and tearing, and part life is short, and it does not have overload protect function, the problem of the fragile motor of overload back.
In order to achieve the above object, the utility model provides a following technical scheme: the permanent magnet diaphragm pump comprises a motor reducer, a pump shell, a base, a transmission shaft, a piston shaft and a diaphragm. The motor reducer is arranged on the base and connected with the pump shell; the pump shell is arranged on a diaphragm shield connected with the pump chamber, and a transmission shaft and a piston shaft are arranged in the pump shell; one end of the transmission shaft is arranged on an output shaft of the motor reducer, a bearing is arranged on the transmission shaft, and a transmission shaft permanent magnet is embedded in the other end of the transmission shaft; one end of the piston shaft is connected with the diaphragm through a pressure plate and a screw; a piston shaft permanent magnet is embedded in the other end of the piston shaft; the two magnetic poles of the transmission shaft permanent magnet and the piston shaft permanent magnet are opposite.
Preferably, a permanent magnet of the transmission shaft is embedded in one end of the transmission shaft, magnetic fields are generated on two surfaces of the permanent magnet of the transmission shaft, one end of the permanent magnet of the transmission shaft is a positive pole, and the other end of the permanent magnet of the transmission shaft is a negative pole.
Preferably, piston shaft permanent magnets are embedded in one ends of the piston shafts, one magnetic pole of each piston shaft permanent magnet faces the transmission shaft permanent magnet, and the magnetic poles of the sides, facing the transmission shaft permanent magnets, of the piston shaft permanent magnets on the two piston shafts are opposite.
Preferably, the piston shaft permanent magnet and the transmission shaft permanent magnet are circular permanent magnets.
Compared with the prior art, the beneficial effects of the utility model are that:
through the interaction between the transmission shaft permanent magnet and the piston shaft permanent magnet, the rotary motion of the output shaft of the motor is converted into the reciprocating motion of the piston shaft, and the problems that a bearing and the piston shaft are rubbed during the operation of the conventional electric diaphragm pump, the abrasion is easy to occur, and the service life of parts is short are solved. The utility model discloses utilize the interact transmission power between the permanent magnet magnetic field, reach contactless transmission between transmission shaft and the piston shaft, eliminated the friction between bearing and the transmission shaft, prolonged the life of part, can also play overload protection's effect to the motor simultaneously, the advantage is obvious in market competition.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is an external view of the present invention;
fig. 3 is the internal structure diagram of the pump body of the present invention.
In the figure: 1. a motor reducer; 2. a pump housing; 3. a base; 4. a drive shaft; 5. a piston shaft; 6. a diaphragm sheet; 7. a piston shaft permanent magnet; 8. a drive shaft permanent magnet; 9. a bearing; 10. pressing a plate; 11. and (4) screws.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a permanent magnet diaphragm pump comprising: motor reducer 1, pump casing 2, base 3, transmission shaft 4, piston shaft 5 and diaphragm 6. The motor reducer 1 is arranged on the base 3 and connected with the pump shell 2; the pump shell 2 is arranged between two diaphragm shields connected with the inner side of the pump chamber; the two groups of diaphragm shields are two, each group of diaphragm shields is covered outside the diaphragm 6, the pump shell 2 is connected with the pump chamber through bolts, and the pump shell 2 is internally provided with a transmission shaft 4 and a piston shaft 5; one end of the transmission shaft 4 is arranged on an output shaft of the motor speed reducer 1 to output the revolution number of the motor speed reducer 1, and the transmission shaft 4 is connected with the pump shell 2 through a bearing 9 to support the transmission shaft 4; a transmission shaft permanent magnet 8 is embedded at the other end of the transmission shaft 4, so that the other end of the transmission shaft 4 is provided with a magnetic field; one end of the piston shaft 5 is connected with the diaphragm 6 through a pressure plate 10 and a screw 11, so that the piston shaft 5 can drive the diaphragm 6 to reciprocate to change the volume of the pump chamber; a piston shaft permanent magnet 7 is embedded at the other end of the piston shaft 5, so that the other end of the piston shaft 5 is provided with a magnetic field; the transmission shaft permanent magnet 8 and the piston shaft permanent magnet 7 are opposite in two magnetic poles to generate interaction of magnetic fields.
In order to enable one end of the transmission shaft 4 to generate a magnetic field, in this embodiment, it is preferable that one end of the transmission shaft 4 is embedded with a transmission shaft permanent magnet 8, two sides of the transmission shaft permanent magnet 8 generate magnetic fields, and one end is a positive electrode and the other end is a negative electrode.
In order to generate a magnetic field at one end of the piston shaft 5, in this embodiment, it is preferable that one end of the piston shaft 5 is embedded with a piston shaft permanent magnet 7, one of the magnetic poles faces the transmission shaft permanent magnet 8, and the magnetic poles of the sides of the piston shaft permanent magnets 7 on the two piston shafts 5 facing the transmission shaft permanent magnet 8 are opposite. The permanent magnet 8 of the transmission shaft can attract or repel the permanent magnets 7 of the piston shafts on the two sides at the same time, and acting forces on the two sides are mutually offset, so that the lateral force of the transmission shaft 4 is eliminated; because the magnetic field intensity is inversely related to the cube of the distance r, the acting force can be rapidly reduced along with the increase of the distance between the two permanent magnets, the strokes of the two piston shafts 5 need to be determined to be limited according to the actual condition, and the acting force when the distance between the two permanent magnets is the maximum can meet the use requirement; in the process that the transmission shaft 4 drives the transmission shaft permanent magnet 8 to rotate, when the upper half part of the same magnetic pole of the transmission shaft permanent magnet 8 is close to the piston shaft permanent magnet 7, the lower half part of the same magnetic pole of the transmission shaft permanent magnet 8 is far away from the piston shaft permanent magnet 7, and the speeds of the upper half part and the lower half part are the same, so that the stability of the magnetic force applied to the piston shaft permanent magnets 7 on two sides by the two magnetic poles in the rotating process of the transmission shaft permanent magnet 8 is ensured, and the size of the interaction force between the transmission shaft permanent magnet 8 and.
In order to utilize the magnetic field of the permanent magnet to the maximum extent, in the embodiment, it is preferable that the piston shaft permanent magnet 7 and the transmission shaft permanent magnet 8 are circular permanent magnets, so that permanent magnets with larger diameters can be adopted in the allowable range of the piston shaft 5, thereby increasing the acting area;
the utility model discloses a theory of operation and use flow: after this permanent magnet diaphragm pump installation is accomplished, motor reducer 1 drives transmission shaft 4 and transmission shaft permanent magnet 8 of inlaying on it and makes rotary motion, transmission shaft permanent magnet 8 and the 7 interact of piston shaft permanent magnet (inter attraction or repulsion) of both sides, along with the continuous rotation of transmission shaft permanent magnet 8, the magnetic pole orientation of its both sides also constantly changes, and then drive piston shaft permanent magnet 7 and the piston shaft 5 of both sides and make reciprocating motion, both sides piston shaft 5 drives the diaphragm 6 round trip to be bloated rather than being connected, thereby make the volume of working chamber constantly change in the pump, can inhale and discharge liquid.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.