CN213625283U - Prefabricated box culvert structure for highway engineering - Google Patents
Prefabricated box culvert structure for highway engineering Download PDFInfo
- Publication number
- CN213625283U CN213625283U CN202022008381.1U CN202022008381U CN213625283U CN 213625283 U CN213625283 U CN 213625283U CN 202022008381 U CN202022008381 U CN 202022008381U CN 213625283 U CN213625283 U CN 213625283U
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- CN
- China
- Prior art keywords
- box culvert
- prefabricated box
- prefabricated
- sealing
- plastic joint
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- Expired - Fee Related
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- 238000007789 sealing Methods 0.000 claims abstract description 49
- 239000004033 plastic Substances 0.000 claims abstract description 36
- 229920003023 plastic Polymers 0.000 claims abstract description 36
- 238000010276 construction Methods 0.000 claims abstract description 16
- 238000004873 anchoring Methods 0.000 claims abstract description 5
- 238000003780 insertion Methods 0.000 claims abstract description 4
- 230000037431 insertion Effects 0.000 claims abstract description 4
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 4
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 3
- 239000003566 sealing material Substances 0.000 claims description 3
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 9
- 210000001503 joint Anatomy 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000004567 concrete Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229920006351 engineering plastic Polymers 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
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Abstract
The utility model discloses a prefabricated box culvert structure for highway engineering comprises prefabricated box culvert, plastic joint, anchor bolt subassembly and sealed pad, sealing washer for solve the problem that current structure efficiency of construction is low. The prefabricated box culvert is a reinforced concrete prefabricated component, and through holes are arranged at the edges and corners of the prefabricated box culvert; the plastic joint is of a narrow frame-shaped structure as a whole, the middle part of the inner side of the plastic joint is provided with a bulge for limiting the insertion depth of the prefabricated box culvert, and four corners of the bulge of the plastic joint are provided with bolt holes for matching with anchoring bolts; and (3) fastening two adjacent prefabricated culverts by using an anchoring bolt assembly, and arranging a sealing ring and a sealing gasket between each prefabricated culvert and the plastic joint. The utility model discloses a bolt assembly carries out quick assembly construction, is the construction method of a full assembly formula, is favorable to improving the efficiency of construction.
Description
Technical Field
The utility model discloses a prefabricated box culvert structure that uses among the civil engineering technical field of highway.
Background
The CN 104018436 discloses a prefabricated box culvert system, including two at least prefabricated box culverts, wherein two prefabricated box culverts are located the head end and the tail end of this prefabricated box culvert system, and the prefabricated box culvert of head end and tail end all includes a box and two connects, and wherein every box culvert all has at least one to connect and includes a tendon or pre-buried waterstop, connects through the reinforcing bar or the waterstop of overlap joint welding between each box culvert of this prefabricated box culvert system to connect as integrated into one piece's box culvert system through the concrete of pouring. The technology has two technical defects, specifically, the defect one: through welded steel bar connection between each box culvert, there is not prestressing force between the reinforcing bar for the laminating is not inseparable enough between the adjacent box culvert, promptly, does not have mutual extrusion, causes the leakage easily between two box culverts. And defect two: the welding connection is needed on the spot, and the positioning and the protection are needed in the welding connection process, so that the efficiency of the assembly construction is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides a prefabricated box culvert structure for solve the problem that current prefabricated box culvert structure efficiency of construction is low, the end seal effect is poor.
The utility model provides a technical scheme that its technical problem adopted does:
the prefabricated box culvert structure for the highway engineering is composed of a prefabricated box culvert, a plastic joint, an anchor bolt assembly, a sealing gasket and a sealing ring, and is characterized in that the prefabricated box culvert is provided with a plurality of sealing rings;
the prefabricated box culvert is a reinforced concrete prefabricated component, is of a rectangular straight cylindrical structure and has high strength and hardness; the edges and corners of the prefabricated box culvert are provided with through holes; gaps for accommodating nuts or bolt heads and fastening are arranged at the edges and corners of the prefabricated box culvert where the through holes are located;
the plastic joint is wholly a narrow frame-shaped structure, and is arranged at the inner side of the plastic joint, namely the middle part of the inner side, the protrusion is used for limiting the insertion depth of the prefabricated box culvert on two sides, and the protrusion is parallel and level with the inner side and the outer side of the prefabricated box culvert, and forms a structure which is basically parallel and level after butt joint. Bolt holes are formed in four raised corners of the plastic joint and used for being matched with anchoring bolts;
the two adjacent prefabricated box culverts are fastened by using the anchor bolt assembly, mortar is filled in the gap where the end part of the anchor bolt assembly is located, and a sealing ring and a sealing gasket are arranged between each prefabricated box culvert and each plastic joint.
And annular grooves for placing sealing rings are arranged at the splicing positions at the two ends of the plastic joint.
The sealing ring and the sealing gasket are made of rubber materials.
And a groove for arranging a sealing gasket is arranged at the end surface of the prefabricated box culvert.
The prefabricated box culvert structure is a structure with uniform wall thickness and is provided with chamfer angles at four edges and corners.
The sealing gasket is a composite structure formed by mutually overlapping a rubber sheet and an expansion water stop sheet.
The sealing ring is an expansion watertight sealing material piece.
The utility model has the advantages that:
the utility model discloses a bolt assembly carries out quick assembly construction, is the construction method of a full assembly formula, is favorable to improving the efficiency of construction. And multiple groups of sealing rings or sealing gaskets are used in the structure, and the sealing rings or the sealing rings and the sealing gaskets have water swelling performance, so that the technical requirements of water resistance and seepage resistance can be met, the sealing effect of the culvert structure can be ensured, and the construction and use requirements of the highway construction on small and medium culvert structures can be met.
Drawings
Figure 1 is a perspective view of a prefabricated box culvert.
Fig. 2 is a perspective view of the plastic joint.
Figure 3 is a perspective view of a prefabricated box culvert construction.
Fig. 4 is a perspective view of the gasket.
Figure 5 is a schematic view of the connection of the prefabricated box culvert and the plastic joints.
Figure 6 is a schematic view of the connection of the prefabricated box culvert and the plastic joints.
In the figure: 10 prefabricated box culverts, 11 perforations, 12 gaps, 13 sealing gaskets,
20 an anchor bolt assembly for a vehicle,
30 plastic joints, 31 annular grooves, 32 sealing rings, 33 bulges and 34 bolt holes.
Detailed Description
The prefabricated box culvert structure consists of a prefabricated box culvert, a plastic joint, a related sealing gasket and a sealing ring, is a culvert structure which is continuously performed along the length direction and can be infinitely extended theoretically, and can be used as a downward-penetrating culvert of highway engineering.
Example one
A prefabricated box culvert 10, see figure 1, is generally rectangular or square in cross-section. The whole prefabricated box culvert is of a rectangular straight tubular structure. This prefabricated box culvert structure is the even structure of wall thickness, refers to fig. 1, and four edges and corners of this prefabricated box culvert are for having the structure of chamfer, and this chamfer structure can effectual increase prefabricated box culvert's intensity.
The prefabricated box culvert is a reinforced concrete prefabricated part and has high strength and hardness.
At the corner of the prefabricated culvert 10, through holes 11 are provided that extend through both end faces and are used for installing anchor bolt assemblies 20. The perforation 11 is from the one end of prefabricated box culvert to the other end setting to be provided with the breach 12 that holds nut or bolt head and fasten in the edges and corners position of the prefabricated box culvert at this perforation place, this breach 12 sets up in edges and corners position, and uses anti-crack mortar to fill after the anchor bolt fastening, has the effect that prevents anchor bolt subassembly not hard up after this anti-crack mortar fills concurrently, and anticorrosive effect.
A groove 12 is arranged at the end face position of the prefabricated box culvert 10, the groove 12 is used for placing and accommodating a square sealing gasket, and the sealing gasket 13 is used for sealing the prefabricated box culvert at the end part thereof.
The plastic joint 30, referring to fig. 2 and 4, is a narrow rectangular or square frame-like structure as a whole, and unlike the prefabricated box culvert, is an engineering plastic member, i.e., is integrally injection molded using an engineering plastic having higher flexibility and weather resistance. This plastic joint 30 is the connecting piece of two adjacent prefabricated box culverts, make full use of thin major diameter injection moulding working of plastics easy molding, flexibility and waterproof performance advantage, and use with prefabricated box culvert pairs. The sealing rings and the annular grooves 31 for installing the sealing rings are arranged at the inserting positions of the two ends of the plastic joint, the number of the sealing rings 32 is three, and when the end part of the prefabricated box culvert is inserted into the plastic joint, the sealing rings 32 form sealing between the two parts, so that the effect of preventing water seepage is achieved.
The application of the large-diameter plastic joint can realize batch production, further reduce the construction cost of the project and has better strength than a sheet-type concrete prefabricated joint.
The inner side of the plastic joint 30, namely the middle part of the inner side, is provided with a bulge 33 which is used for limiting the insertion depth of the prefabricated box culvert on two sides, and the bulge 33 is flush with the inner side and the outer side of the prefabricated box culvert to form a basically flush structure after butt joint. The plastic joint 30 is provided at its four raised corners with bolt holes 34 for cooperation with, i.e. allowing the anchor bolts to pass through.
The sealing ring 32 and the gasket 13 in this embodiment are made of rubber, and have a sealing effect.
As a technical improvement, the sealing gasket 13 is a composite structure of rubber sheets and expansion water-stop sheets, specifically, the sealing gasket is an integrated structure formed by combining the rubber sheets and the expansion water-stop sheets which are overlapped at intervals, and the structure has the advantages that after the prefabricated box culvert is constructed and has a small amount of moisture or is affected with damp, the expansion water-stop sheets expand, the sealing density between the prefabricated box culverts is further improved in the expansion process, that is, the waterproof and anti-seepage effects of the joints can be further improved by the technical improvement. And similarly, the sealing ring is made of an expansion water-stop sealing material, so that the waterproof and anti-seepage effects are further improved.
The specific construction process is as follows:
firstly, on the good ground of handling, put prefabricated box culvert, then make a plurality of prefabricated box culverts use plastic joint to connect to use the anchor bolt subassembly to rivet fixedly in the four corners position of two adjacent prefabricated box culverts. And finally, filling and plugging the gap positions where the nuts and the bolt heads of the anchor bolt assembly are located by using mortar, and referring to fig. 3, 5 and 6.
Example two
The heating resistance wire is arranged in the plastic joint and is uniformly arranged, two electrodes are led out from the outer surface of the plastic joint, and the plastic joint is locally melted after being heated through an external power supply, so that the sealing performance of the prefabricated box culvert connecting node is further improved.
The concrete construction process is as follows: put prefabricated box culvert, then make a plurality of prefabricated box culverts use plastic joint to connect, and use anchor bolt subassembly to rivet fixedly in the four corners position of two adjacent prefabricated box culverts, rivet fixedly in-process at the pulling, give the heating resistor silk heating in the plastic joint, heat scheduled time, for example three minutes back remove the power, the stop heating, and gradual increase rivet power, at this in-process, the tip cooperation of plastic joint and prefabricated box culvert is more compact, waterproof, the leak protection effect is more. And finally, filling and plugging the gaps where the nuts and the bolt heads of the anchoring bolt assembly are located by using mortar.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should be able to make various modifications and improvements to the present invention without departing from the spirit of the present invention.
Claims (7)
1. The prefabricated box culvert structure for the highway engineering is composed of a prefabricated box culvert, a plastic joint, an anchor bolt assembly, a sealing gasket and a sealing ring, and is characterized in that the prefabricated box culvert is provided with a plurality of sealing rings;
the prefabricated box culvert is a reinforced concrete prefabricated component and is of a rectangular straight tubular structure; arranging through holes at the edges and corners of the prefabricated box culvert; gaps for accommodating nuts or bolt heads and fastening are arranged at the edges and corners of the prefabricated box culvert where the through holes are located;
the middle part of the inner side of the plastic joint is provided with a bulge for limiting the insertion depth of the prefabricated box culvert, and four corners of the bulge of the plastic joint are provided with bolt holes for matching with anchoring bolts;
the two adjacent prefabricated box culverts are fastened by using the anchor bolt assembly, mortar is filled in the gap where the end part of the anchor bolt assembly is located, and a sealing ring and a sealing gasket are arranged between each prefabricated box culvert and each plastic joint.
2. The precast box culvert structure for road engineering according to claim 1, wherein ring grooves for placing sealing rings are provided at the plugging portions of both ends of the plastic joints.
3. The precast culvert structure for road engineering according to claim 1, wherein the sealing rings and the gaskets are made of rubber.
4. The precast box culvert structure for road engineering according to claim 1, wherein a groove for arranging a sealing gasket is provided at an end surface position of the precast box culvert.
5. The precast box culvert structure for road engineering according to claim 1, wherein the precast box culvert structure is a structure with a uniform wall thickness and has a chamfered structure at four corners.
6. The precast box culvert structure for road engineering according to claim 1, wherein the sealing gasket is a composite structure formed by overlapping a rubber sheet and an expansion water stop sheet.
7. The precast culvert construction for road engineering according to claim 1, wherein the sealing ring is an expanded watertight sealing material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022008381.1U CN213625283U (en) | 2020-09-14 | 2020-09-14 | Prefabricated box culvert structure for highway engineering |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022008381.1U CN213625283U (en) | 2020-09-14 | 2020-09-14 | Prefabricated box culvert structure for highway engineering |
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CN213625283U true CN213625283U (en) | 2021-07-06 |
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CN202022008381.1U Expired - Fee Related CN213625283U (en) | 2020-09-14 | 2020-09-14 | Prefabricated box culvert structure for highway engineering |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393670A (en) * | 2021-11-24 | 2022-04-26 | 中交二公局萌兴工程有限公司 | Prefabricated box culvert process and assembling method |
CN115976991A (en) * | 2023-01-17 | 2023-04-18 | 山东高速工程建设集团有限公司 | Box culvert segment connecting structure and method |
-
2020
- 2020-09-14 CN CN202022008381.1U patent/CN213625283U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393670A (en) * | 2021-11-24 | 2022-04-26 | 中交二公局萌兴工程有限公司 | Prefabricated box culvert process and assembling method |
CN115976991A (en) * | 2023-01-17 | 2023-04-18 | 山东高速工程建设集团有限公司 | Box culvert segment connecting structure and method |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210706 |