CN213624325U - Multi-element alloy hot-dip galvanizing device - Google Patents
Multi-element alloy hot-dip galvanizing device Download PDFInfo
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- CN213624325U CN213624325U CN202022460941.7U CN202022460941U CN213624325U CN 213624325 U CN213624325 U CN 213624325U CN 202022460941 U CN202022460941 U CN 202022460941U CN 213624325 U CN213624325 U CN 213624325U
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- dip galvanizing
- alloy hot
- galvanized
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- waste gas
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Abstract
The utility model discloses a multi-component alloy hot-dip galvanizing device, which comprises a base, a solution tank and a supporting frame, wherein a reciprocating motion component can realize the reciprocating motion of a spray gun along the length direction of a part to be galvanized, when the part to be galvanized is lifted out of a zinc bath by a cylinder, the spray gun can blow off the zinc on the surface of the part to be galvanized to make the part to be galvanized flow back to the zinc bath more quickly, thereby not only reducing the zinc consumption, but also reducing the defects of dripping tumors and tear marks on the surface of a plating layer, an exhaust fan can suck the flue gas generated in the galvanizing process of the part to be galvanized into a gas collecting box through an air vent and then send the flue gas into a waste gas treatment device for treatment and then discharge, thereby reducing the pollution of waste gas to the production environment, reducing the influence of the waste gas on the health of operators, and greatly improving the collection efficiency of the waste gas along the gas collecting box arranged in a shape like a shape of the edge at the top of the, the setting of push pedal can help operating personnel to unload, reduces the human labor cost, improves work efficiency.
Description
Technical Field
The utility model relates to a galvanizing rig, in particular to a multi-element alloy hot-dip galvanizing rig.
Background
Hot galvanizing is the process of combining a substrate and a coating by reacting molten metal with an iron substrate to produce an alloy layer. The hot galvanizing is carried out by pickling steel parts, cleaning the steel parts in an ammonium chloride or zinc chloride aqueous solution or an ammonium chloride and zinc chloride mixed aqueous solution tank after pickling in order to remove iron oxide on the surfaces of the steel parts, and then sending the steel parts into a hot dipping tank. The hot galvanizing has the advantages of uniform plating, strong adhesive force, long service life and the like.
After the existing hot-dip galvanizing device finishes galvanizing, when a galvanized part is lifted out of a zinc bath, the galvanized part can remain some surface zinc, the zinc consumption of the remaining surface zinc is increased, the defects of droppings, tear marks and the like on the surface of a coating layer are easy to occur, smog containing a large number of particles can be generated in the galvanizing process, the production environment can be influenced, and the health of operators can be influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a many first alloy hot dip galvanizing unit to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a multi-element alloy hot-dip galvanizing device comprises a base, a solution tank and a supporting frame, wherein the solution tank is arranged in the base, the supporting frame is arranged at the top of the base, a first air cylinder is arranged in the supporting frame, a piston rod of the first air cylinder is connected with a lifting plate, a plurality of clamping assemblies are arranged at the bottom of the lifting plate, spray guns are arranged on two sides of the lifting plate, the spray guns are obliquely arranged, the tail ends of the spray guns face one side of the lifting plate, reciprocating motion assemblies which correspond to the spray guns in a one-to-one mode are arranged on the supporting frame and comprise screw rod bearing seats, screw rods, supporting plates, a fan and screw rod sliding blocks, the screw rods are rotatably connected to the screw rod bearing seats, the screw rod sliding blocks are arranged on the screw rods and are connected with the supporting frame in a sliding mode, the fan is communicated with the spray gun through a pipeline, and a motor for driving the screw rod to rotate is further arranged on the supporting frame.
And the support frame is also provided with a guide rail matched with the screw rod sliding block.
The clamping assembly comprises at least two clamping frames, and the bottoms of the clamping frames are V-shaped.
The base top is provided with the second cylinder, and the piston rod of second cylinder is connected with the push pedal.
The gas collection box is embedded in the opening edge of the top of the solution pool, a plurality of vent holes are communicated with one side of the gas collection box, which faces the solution pool, an exhaust fan is arranged outside the solution pool, an air inlet of the exhaust fan is communicated with the gas collection box through an exhaust pipe, and an air outlet of the exhaust fan is connected with a waste gas treatment device.
The waste gas treatment device is a bag-type dust remover.
The gas collection box is shaped like a Chinese character 'hui'.
The utility model has the advantages that:
1. the reciprocating motion component can realize the reciprocating motion of the spray gun along the length direction of the piece to be galvanized, when the piece to be galvanized is lifted out of the zinc bath by the cylinder, the spray gun can blow off the zinc on the surface of the piece to be galvanized so that the zinc can flow back to the zinc bath more quickly, the zinc consumption can be reduced, the defects of droppings, tear marks and the like on the surface of a coating are reduced, and the coating is smoother and more uniform.
2. The exhaust fan can send the flue gas that produces because the piece galvanizing process that plates into exhaust treatment device after through the air vent suction in the gas collection box and discharge after handling, reduces the pollution of waste gas to the production environment, reduces the influence that waste gas produced to operating personnel health, and is the gas collection box that returns the font along solution tank top edge and sets up and can improve the collection efficiency of waste gas greatly.
3. Base top fixed mounting has the second cylinder, and the piston rod of second cylinder has linked firmly the push pedal, and the setting of push pedal can help operating personnel to unload, reduces the human labor cost, improves work efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
fig. 3 is a schematic view of a part of an enlarged structure at a in fig. 1 according to the present invention.
In the figure, a base 1, a solution pool 2, a supporting frame 3, a first air cylinder 4, a lifting plate 5, a clamping frame 6, a gas collecting box 7, a vent hole 8, an exhaust pipe 9, an exhaust fan 10, a waste gas treatment device 11, a screw rod bearing seat 12, a screw rod 13, a guide rail 14, a supporting plate 15, a fan 16, a screw rod slide block 17, a connecting rod 18, a motor 19, a second air cylinder 20, a push plate 21 and a spray gun 22.
Detailed Description
The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
Please refer to fig. 1-3, the embodiment of the utility model provides a many first alloys hot dip galvanizing device, including base 1, solution tank 2 and carriage 3, be provided with solution tank 2 in the base 1, solution tank 2 is half cylinder type, 2 inside zinc liquid that are provided with of solution tank and added the principal ingredients be zinc, aluminium, bismuth, tombarthite, the many first alloys of nickel, this alloy can restrain sedated steel's saint delin lin effect, improve the resistance structure and the surface state on zinc layer obviously, the cladding surface is bright even, utilize the synergy effect, can increase substantially the mobility of zinc liquid. The alloy has the characteristics of uniform, stable and reliable components, and the like, and is suitable for the hot galvanizing process of boiling steel and killed steel such as plates, strip steel, pipes, wire structural members and the like. The effect is better to the suspension galvanizing mode.
1 top fixed mounting of base has carriage 3, fixed mounting has first cylinder 4 in carriage 3, the piston rod of first cylinder 4 has linked firmly lifter plate 5, 5 bottom fixed mounting of lifter plate have a plurality of centre gripping subassemblies, the centre gripping subassembly includes two at least centre gripping frames 6, 6 bottoms of centre gripping frame are the V type, the centre gripping frame of bottom V type makes panel and the tubular product of different diameters all can be by the centre gripping, the suitability of device has been improved, the flexible lift that can realize lifter plate 5 of first cylinder 4, and then can realize taking galvanized component business turn over solution bath, the hot dip galvanizing of the component of plating is realized.
The spray guns 22 are arranged on two sides of the lifting plate 5, the spray guns 22 are obliquely arranged, the tail ends of the spray guns 22 face one side of the lifting plate 5, the reciprocating motion assemblies which correspond to the spray guns 22 one to one are arranged on the supporting frame 3, the reciprocating motion assemblies can realize the reciprocating motion of the spray guns 22 along the length direction of a part to be galvanized, when the part to be galvanized is lifted out of a zinc bath by the air cylinder, the spray guns 22 can blow off zinc on the surface of the part to be galvanized to enable the part to flow back to the zinc bath more quickly, the zinc consumption can be reduced, the defects of plating layer surface droppings, tear marks and the like are reduced, and the plating.
The reciprocating motion assembly comprises screw rod bearing seats 12, screw rods 13, a support plate 15, a fan 16 and screw rod sliding blocks 17, wherein the number of the screw rod bearing seats 12 is four, the screw rod bearing seats are all fixedly arranged on a support frame 3, the screw rod bearing seats 12 are in a group of two by two, each two screw rod bearing seats 12 are rotatably connected with one screw rod 13, the screw rods 13 are provided with the screw rod sliding blocks 17, the screw rod sliding blocks 17 are in sliding connection with the support frame 3, the support frame 3 is also provided with guide rails 14 matched with the screw rod sliding blocks 17, a spray gun 22 is connected with the screw rod sliding blocks 17 through a connecting rod 18, the top of each screw rod sliding block 17 is provided with the support plate 15, the fan 16 is fixedly arranged on the support plate 15, the fan 16 is communicated with the spray gun 22 through a pipeline, the support frame 3 is also provided with a motor 19 for driving the screw rods 13 to rotate, the screw rod sliding, the surface zinc is blown off, and the reciprocating motion of the spray gun 22 can be realized by changing the rotation direction of the motor 19.
2 open-tops in solution pond and opening edge inlay and are equipped with gas collection box 7, gas collection box 7 is back the font, gas collection box 7 leads to towards 2 one side in solution pond has a plurality of air vents 8, 2 outsides in solution pond are provided with air exhauster 10, the air intake of air exhauster 10 passes through exhaust tube 9 and gas collection box 7 intercommunication, the air outlet of air exhauster 10 is connected with exhaust treatment device 11, exhaust treatment device 11 optional sack cleaner, air exhauster 10 can be with owing to plate the flue gas that a zinc-plating in-process produced, send into exhaust treatment device 11 after inhaling in the gas collection box 7 through air vent 8 and handle the back and discharge, reduce the pollution of waste gas to the production environment, reduce the influence that waste gas produced to operating personnel healthy, and the gas collection efficiency of waste gas can be improved greatly along the gas collection box 7 that 2 top edges in solution pond are back the font set.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (7)
1. The utility model provides a many first alloy hot dip galvanizing unit, includes base (1), solution pond (2) and carriage (3), its characterized in that: a solution pool (2) is arranged in the base (1), a supporting frame (3) is arranged at the top of the base (1), a first air cylinder (4) is arranged in the supporting frame (3), a piston rod of the first air cylinder (4) is connected with a lifting plate (5), a plurality of clamping components are arranged at the bottom of the lifting plate (5), spray guns (22) are arranged on two sides of the lifting plate (5), the spray guns (22) are obliquely arranged, the tail ends of the spray guns face one side of the lifting plate (5), reciprocating motion components which correspond to the spray guns (22) one by one are arranged on the supporting frame (3), each reciprocating motion component comprises a lead screw bearing seat (12), a lead screw (13), a supporting plate (15), a fan (16) and a lead screw sliding block (17), the lead screw bearing seat (12) is rotatably connected with the lead screw (13), the lead screw sliding block (17) is arranged on the lead screw (13, the spray gun (22) is connected with the screw rod sliding block (17) through a connecting rod (18), the top of the screw rod sliding block (17) is provided with a supporting plate (15), the fan (16) is arranged on the supporting plate (15), the fan (16) is communicated with the spray gun (22) through a pipeline, and the supporting frame (3) is further provided with a motor (19) for driving the screw rod (13) to rotate.
2. The multi-alloy hot-dip galvanizing apparatus according to claim 1, wherein: and the support frame (3) is also provided with a guide rail (14) matched with the screw rod sliding block (17).
3. The multi-alloy hot-dip galvanizing apparatus according to claim 1, wherein: the clamping assembly comprises at least two clamping frames (6), and the bottoms of the clamping frames (6) are V-shaped.
4. The multi-alloy hot-dip galvanizing apparatus according to claim 1, wherein: the top of the base (1) is provided with a second air cylinder (20), and a piston rod of the second air cylinder (20) is connected with a push plate (21).
5. The multi-alloy hot-dip galvanizing apparatus according to claim 1, wherein: the gas collection tank is characterized in that a gas collection box (7) is embedded in the edge of an opening at the top of the solution tank (2), a plurality of vent holes (8) are communicated with the gas collection box (7) towards one side of the solution tank (2), an exhaust fan (10) is arranged outside the solution tank (2), an air inlet of the exhaust fan (10) is communicated with the gas collection box (7) through an exhaust pipe (9), and an air outlet of the exhaust fan (10) is connected with a waste gas treatment device (11).
6. The multi-component alloy hot-dip galvanizing apparatus according to claim 5, wherein: the waste gas treatment device (11) is a bag-type dust collector.
7. The multi-component alloy hot-dip galvanizing apparatus according to claim 5, wherein: the gas collection box (7) is shaped like a Chinese character 'hui'.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022460941.7U CN213624325U (en) | 2020-10-30 | 2020-10-30 | Multi-element alloy hot-dip galvanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022460941.7U CN213624325U (en) | 2020-10-30 | 2020-10-30 | Multi-element alloy hot-dip galvanizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213624325U true CN213624325U (en) | 2021-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022460941.7U Active CN213624325U (en) | 2020-10-30 | 2020-10-30 | Multi-element alloy hot-dip galvanizing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213624325U (en) |
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2020
- 2020-10-30 CN CN202022460941.7U patent/CN213624325U/en active Active
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