CN213617339U - Die for integrally forming perforated ceramic rock plate - Google Patents
Die for integrally forming perforated ceramic rock plate Download PDFInfo
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- CN213617339U CN213617339U CN202022400282.8U CN202022400282U CN213617339U CN 213617339 U CN213617339 U CN 213617339U CN 202022400282 U CN202022400282 U CN 202022400282U CN 213617339 U CN213617339 U CN 213617339U
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Abstract
The utility model relates to a pottery rock plate shaping technical field especially indicates a trompil pottery rock plate integrated into one piece's mould. The mould of the utility model can form a forming groove through the lower mould core and each side plate, and after the upper mould core is pressed into the upper part of the forming groove, the forming groove can form a closed cavity for pressing the ceramic rock plate; in addition, the first yielding hole of the upper mold core and the second yielding hole of the lower mold core are sleeved outside the open pore column, so that the open pore column penetrates through the cavity for pressing the ceramic rock plate, and the open pore column can form an occupying pore column for pressing the mounting hole of the open pore ceramic rock plate. Therefore, the die of the utility model can form the ceramic rock plate with the mounting hole in one step, and the processing cost of secondary processing can be saved; meanwhile, the generation of waste materials can be avoided without secondary processing, which is equivalent to saving of material cost. Therefore, the die of the invention can effectively reduce the manufacturing cost of the perforated ceramic rock plate from both manufacturing process and manufacturing material.
Description
Technical Field
The utility model relates to a pottery rock plate shaping technical field especially indicates a trompil pottery rock plate integrated into one piece's mould.
Background
The ceramic rock plate is made from natural raw materials through a special process, is pressed by a press of more than ten thousand tons and is fired at a high temperature of more than 1200 ℃ by combining an advanced production technology, so that the ceramic rock plate becomes a novel material with an ultra-large specification which can withstand the processing processes of cutting, drilling, polishing and the like. At present, because the ceramic rock plate has higher hardness and more advanced texture, it has become widely used in various home decoration materials, such as a top plate of a wash basin, a top plate of a tea table, or a top plate of a kitchen range, etc.
However, no matter the top board of the wash basin, the top board of the tea table, or the top board of the cooking bench, as shown in fig. 1, a through mounting hole 101 is mostly required to be cut on the ceramic rock 10 for inserting corresponding appliances, for example, the top board of the wash basin, the top board of the tea table, and the top board of the cooking bench are required to be inserted into the tea tray, and the ceramic rock is required to be cut to form the mounting hole 101. Meanwhile, compared with the traditional decorative material, the ceramic rock plate has large specification and higher requirements on cutting and processing quality, and the processing of the rock plate can be realized only by means of more professional processing services, so that the manufacturing cost of the ceramic rock plate as a household material is high.
SUMMERY OF THE UTILITY MODEL
Not enough that provides to above-mentioned background art, the utility model provides a trompil ceramic rock plate integrated into one piece's mould to need reprocessing the mounting hole and lead to the problem that manufacturing cost is high after overcoming ceramic rock plate shaping.
The utility model adopts the following technical scheme:
the utility model provides a trompil ceramic rock integrated into one piece's mould which characterized in that, this mould is including:
the lower mold core is provided with a forming groove, and the bottom of the forming groove of the lower mold core is provided with a second run-through abdicating hole;
the upper mold core is provided with a first abdicating hole;
opening a hole column;
the upper die core and the lower die core move up and down relative to the hole columns; and when the die is in a die pressing state, the upper die core moves to be pressed into the upper part of the forming groove, and the first yielding hole and the second yielding hole are both sleeved outside the open hole column.
As a further improvement, the die also comprises a bottom plate, the open pore column and the side plate are both fixedly connected to the bottom plate, and the upper die core moves up and down relative to the open pore column and the side plate; a first dustproof sleeve is fixedly connected between the outer side edge of the lower end of the lower die core and the bottom plate, and the first dustproof sleeve is of a telescopic structure.
As a further improvement, the device also comprises a bottom plate, and the perforated column is fixed on the bottom plate; a first dustproof sleeve is fixedly connected between the outer side edge of the lower end of the lower die core and the bottom plate, and the first dustproof sleeve is of a telescopic structure.
As a further improvement, the mold further comprises a push plate, the lower mold core is fixedly connected above the push plate, and the first dustproof sleeve is fixed between the outer side edge of the lower end of the push plate and the bottom plate.
As a further improvement, the lower mold core is in the lower extreme in second hole of stepping down is connected with seal structure, and this seal structure is used for sealing the clearance in trompil post and second hole of stepping down.
As a further improvement, the sealing structure is a second dust-proof sleeve, the second dust-proof sleeve is of a telescopic structure, and two ends of the second dust-proof sleeve are respectively fixed to the perforated column and the lower end of the lower mold core.
As a further improvement, the mold further comprises a magnetic seat and a push plate, wherein the magnetic seat is fixed above the push plate, and the lower mold core is fixedly connected above the magnetic seat; the magnetic seat is provided with a third run-through abdicating hole, the ejector plate is provided with a fourth run-through abdicating hole, and the third run-through hole and the fourth run-through hole are both sleeved outside the open hole column; the lateral wall lower extreme in third hole of stepping down is equipped with the groove of stepping down of indent, the second dirt proof boot is located this inslot of stepping down to second dirt proof boot fixed connection to the trompil post with the ejector pad board.
The method for manufacturing the ceramic perforated rock plate by using the die for integrally forming the ceramic perforated rock plate is characterized by comprising the following steps of: the method comprises the following steps:
s 1: after the lower mold core moves downwards to the position where the hole-forming column protrudes out of the second abdicating hole, powder is flatly laid on a forming groove formed between the side plate and the lower mold core;
s 2: the upper die core downwards presses the powder in the forming groove to increase the density of the powder until dry pressing forming is carried out, and then the ceramic blank for forming the perforated ceramic rock plate can be obtained;
s 3: the upper mold core moves upwards to be separated from the molding groove;
s 4: the lower mold core moves upwards, and at least the upper surface of the upper mold core is flush with the top surface of the open pore column;
s 5: and taking out the ceramic blank formed by dry pressing, and then moving the lower die core downwards to the original position, thus finishing the manufacturing of the ceramic blank once.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the utility model discloses an among the mould, can constitute the shaping groove through lower mold core and around each curb plate in the lower mold core outside to impress through last mold core behind the top of shaping groove, can make the shaping groove form the cavity of inclosed suppression ceramic rock plate, in addition again through the first hole of stepping down that will go up the mold core and the second of lower mold core hole cover of stepping down outside the trompil post, make the trompil post pass the cavity of suppression ceramic rock plate, make with this the trompil post becomes the occupy-place hole post of the mounting hole of suppression trompil ceramic rock plate to form the cavity of the trompil ceramic rock plate of complete suppression.
Therefore, the die of the utility model can form the ceramic rock plate with the mounting hole in one step, and the cost of secondary processing of the mounting hole can be saved; simultaneously, compare in current house panel, need not the production that secondary operation can avoid the waste material, the cost of having saved the material has been equivalent to, is enough to explain from this to adopt the utility model discloses a mould makes trompil ceramic rock plate no matter from manufacturing process or manufacturing material all can effectual reduce cost to make holistic manufacturing cost obtain effectual reduction, but the shaping manufacturing of wide application in various trompil panels.
Drawings
Fig. 1 is a schematic structural view of a ceramic rock plate.
Fig. 2 is a schematic sectional view of the present invention.
Fig. 3 is a schematic structural diagram of the powder material flatly laid in the molding groove in fig. 2.
FIG. 4 is a schematic cross-sectional view of the upper mold core pressed down to the molding groove in the molding state.
FIG. 5 is a schematic cross-sectional view showing the upper and lower dies moving upward after the powder is dry pressed to form a blank of ceramic rock plate.
FIG. 6 is a schematic cross-sectional view of a magnetic base below a lower mold core, wherein the magnetic base is provided with air vents.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Referring to fig. 2 to 5, a mold for integrally molding an open-cell ceramic rock plate includes an upper mold core 1, a lower mold core 2, an open-cell pillar 9, a side plate 3, and a bottom plate 6. The side plates 3 are arranged on the outer side edges of the lower mold core 2, each side plate 3 is fixed on the bottom plate 6 through the connection of a fixing column 31, and a forming groove 32 is formed around the side edge of the lower mold core 2 by each side plate 3. The upper mold core 1 moves up and down relative to the molding groove 32, and the upper mold core 1 can be pressed above the molding groove 32, namely the molding groove 32 can form a sealed cavity for pressing the open-pore ceramic rock plate 10 in a closed mode in a compression molding state.
Go up the mold core 1 and be equipped with first hole of stepping down 11, lower mold core 2 is equipped with second hole of stepping down 21. The open-cell posts 9 are fixed to the bottom plate 6, and the open-cell posts 9 are higher than the side plates 3. First hole 11 of stepping down and second hole 21 of stepping down all correspond the cover and are in open pore post 9, so that lower mold core 2 is relative open pore post 9 with the removal from top to bottom of curb plate 3. Specifically, as shown in fig. 2, after the lower mold core 2 moves downward until the upper surface thereof is lower than the top surfaces of the side plates 3, the space formed by the lower mold core 2 and each side plate 3 is the forming groove 32, and the open-pore column 9 protrudes from the forming groove 32, in this structural state, the open-pore column 9 serves as an occupying-pore column for forming the mounting hole 101 formed in the open-pore ceramic rock plate 10. In addition, referring to fig. 5 again, after the lower mold core 2 is moved upward, it is moved to be at least flush with the top surface of the open-pore column 9, so as to facilitate the taking out of the press-formed open-pore ceramic rock plate 10.
The lower mold core 2 is fixedly connected to the magnetic base 4, and the magnetic base 4 is fixed to the ejector plate 5. After the die is installed in the press, the push top plate 5 can be pushed by the press to drive the lower die core 2 to move downwards or upwards on the bottom plate 6. Similarly, a magnetic seat (not shown in the drawings) is fixed above the upper mold core 1, and a top pushing plate (not shown in the drawings) is also fixed above the magnetic seat on the upper mold core 1, and the top pushing plate on the upper mold core 1 is pushed by the press to drive the upper mold core 1 to move downward or upward relative to the forming groove 32. The press is a molding machine formed by pressure, such as a brick press.
Referring to fig. 4 and 5, a first dust-proof sleeve 7 is fixedly connected between the outer side edge of the lower end of the top pushing plate 5 and the bottom plate 6, and the first dust-proof sleeve 7 is of a telescopic structure, and is specifically a telescopic protective cover in the prior art. After the lower mold core 2 moves upwards, the first dustproof sleeve 7 can seal the gap between the top pushing plate 5 and the bottom plate 6 to prevent the powder 102 from falling into the gap, so that the forming verticality of the lowered lower mold core 2 and the height of the side plate 3 relative to the lower mold core 2 are prevented from being influenced.
Continuing to refer to fig. 4 and 5, the magnetic base 4 is equipped with the third hole of stepping down 41 that runs through, the ejector plate 5 is equipped with the fourth hole of stepping down 51 that runs through, just the third hole of stepping down 41 with the fourth hole of stepping down 51 with the second hole of stepping down 21 of lower mold core 2 is the same, all overlaps outside the open pore post 9. The magnetic seat 4 is arranged at the lower end of the side wall of the third abdicating hole 41, an inwards concave abdicating groove 42 is arranged at the lower end of the side wall of the third abdicating hole 41, the abdicating groove 42 is used for installing a sealing structure, and the sealing structure is used for sealing the gap between the open hole column 9 and the second abdicating hole 21. Specifically, the sealing structure is a second dust-proof sleeve 8, and the second dust-proof sleeve 8 is a telescopic structure which is the same as the first dust-proof sleeve 7. And a second dust boot 8 is fixedly attached to the side wall of the open-hole column 9 and the upper surface of the top push plate 5. The sealing structure can seal and cover the upper end of the fourth abdicating hole 51 of the ejector plate 5, so as to prevent the powder 102 from falling to the bottom of the ejector plate 5 and the gap between the bottom plates 6 along the fourth abdicating hole 51 of the ejector plate 5, thereby avoiding influencing the verticality of the lower die core 2 after falling and the height of the lower die core 2 relative to the side plates 3.
As shown in fig. 6, preferably, a plurality of air guide holes 43 are annularly distributed on the side surface of the magnetic base 4, and the air guide holes 43 penetrate into the relief groove 42. In use the utility model discloses the in-process of mould, devices such as usable air pump are to one of them gas is poured into in the air guide hole 43, make gas be in the groove 42 of stepping down via all the other air guide hole 43 blowout, this process is equivalent to with the powder 102 that piles up in the groove 42 of stepping down blows out, can avoid the powder to pile up for a long time to the groove 42 of stepping down and overflow full the third hole 41 of stepping down and trompil post 9 the clearance and the second hole 21 of stepping down and trompil post 9's clearance, consequently avoid the powder to pile up and influence the removal of magnet holder 4 and last mold core 1 relative trompil post 9.
In addition, it is worth mentioning if need increase other through-holes on the pottery rock plate, the deck plate of wash platform needs to increase installation tap's through-hole for example, then the utility model discloses an in the mould can increase a fixed trompil post 9 on bottom plate 6, and correspond go up mold core 1, lower mold core 2, magnetic support 4 and ejector plate 5 and go up the hole of stepping down that increases and this trompil post 9 corresponds, set up correspondingly simultaneously seal structure can.
Referring to fig. 2 to 5, the method for manufacturing the ceramic open-cell rock slab by using the mold for integrally molding the ceramic open-cell rock slab comprises the following steps:
s 1: after the lower mold core 2 moves downwards to the position that the open pore column protrudes out of the second abdicating hole 21, powder 102 is flatly laid on a forming groove 32 formed between the lower mold core 2 and the side plate 3;
s 2: the upper die core 1 downwards presses the powder 102 in the forming groove 32 to increase the density of the powder 102 until dry pressing forming is carried out, the powder is in a pressing die state, and a ceramic blank for forming the open-pore ceramic rock plate 10 can be obtained after pressing;
s 3: the upper mold core 1 moves upwards to be separated from the molding groove 32;
s 4: the lower mold core 2 moves upwards, and at least the upper surface of the lower mold core 2 is flush with the top surface of the perforating column 9, so that a mechanical arm and other devices can push out the formed ceramic blank;
s 5: and taking out the ceramic blank formed by dry pressing, and then downwards moving the lower mold core 2 to the original position, thus finishing the manufacturing of the ceramic blank once.
To sum up, in the mould of the utility model, through lower mold core 2 and around each in the lower mold core 22 outside curb plate 3 can constitute into the molding groove 32 to impress through last mold core 1 the top of molding groove 32 can make molding groove 32 form the cavity of inclosed suppression ceramic rock plate, in addition again through the first hole of stepping down 11 with last mold core 1 and the second hole 21 cover of stepping down of lower mold core 2 outside the trompil post 9, make trompil post 9 pass the cavity of suppression ceramic rock plate, with this messenger the trompil post 9 forms the occupy-place hole post of the mounting hole 101 of suppression trompil ceramic rock plate 10 to form the cavity of complete suppression like the trompil ceramic rock plate 10 that fig. 1 shows. In addition, after the open-cell ceramic rock plate 10 is formed by pressing, the lower mold core 2 can be pushed to move upwards, so that the open-cell ceramic rock plate 10 is completely positioned on the open-cell column 9, and the open-cell ceramic rock plate 10 can be conveniently taken out. Therefore, the die of the utility model can form the ceramic rock plate with the mounting hole 101 in one step, and avoid the trouble of secondary processing of the mounting hole 101; simultaneously, compare in current house panel, need not secondary operation and can avoid producing the waste material behind the cutting mounting hole 101, be equivalent to the cost of having saved the material, be enough to explain from this and adopt the utility model discloses a mould is made trompil ceramic rock plate no matter from manufacturing process or make the material all can effectual reduce cost to make holistic manufacturing cost obtain effectual reduction, but the shaping manufacturing of wide application in various trompil panels.
The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.
Claims (7)
1. Trompil ceramic rock plate integrated into one piece's mould, its characterized in that, this mould is including:
the lower mold core is provided with a forming groove, and the bottom of the forming groove of the lower mold core is provided with a second run-through abdicating hole;
the upper mold core is provided with a first abdicating hole;
opening a hole column;
the upper die core and the lower die core move up and down relative to the hole columns; and when the die is in a die pressing state, the upper die core moves to be pressed into the upper part of the forming groove, and the first yielding hole and the second yielding hole are both sleeved outside the open hole column.
2. The open-celled ceramic rock plate integrally-formed mold as claimed in claim 1, wherein: and side plates are arranged on the outer side edges of the lower mold cores, the side plates surround the side edges of the lower mold cores to form the forming grooves, and the lower mold cores move up and down relative to the hole opening columns and the side plates.
3. The open-celled ceramic rock plate integrally-formed mold of claim 2, wherein: the upper die core is vertically moved relative to the hole column and the side plate; a first dustproof sleeve is fixedly connected between the outer side edge of the lower end of the lower die core and the bottom plate, and the first dustproof sleeve is of a telescopic structure.
4. The open-celled ceramic rock plate integrally-formed mold of claim 3, wherein: the lower mold core is fixedly connected to the upper portion of the ejector plate, and the first dustproof sleeve is fixed between the outer side edge of the lower end of the ejector plate and the bottom plate.
5. The open-celled ceramic rock plate integrally-formed mold of claim 2, wherein: the lower mold core is in the lower extreme in second hole of stepping down is connected with seal structure, and this seal structure is used for sealing the clearance in trompil post and second hole of stepping down.
6. The open-celled ceramic rock plate integrally-formed mold of claim 5, wherein: the sealing structure is a second dustproof sleeve which is of a telescopic structure, and two ends of the second dustproof sleeve are fixed to the open hole column and the lower end of the lower mold core respectively.
7. The open-celled ceramic rock plate integrally-formed mold of claim 6, wherein: the mold comprises a magnetic base and a push plate, wherein the magnetic base is fixed above the push plate, and the lower mold core is fixedly connected above the magnetic base; the magnetic seat is provided with a third run-through abdicating hole, the ejector plate is provided with a fourth run-through abdicating hole, and the third run-through hole and the fourth run-through hole are both sleeved outside the open hole column; the lateral wall lower extreme in third hole of stepping down is equipped with the groove of stepping down of indent, the second dirt proof boot is located this inslot of stepping down to second dirt proof boot fixed connection to the trompil post with the ejector pad board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022400282.8U CN213617339U (en) | 2020-10-26 | 2020-10-26 | Die for integrally forming perforated ceramic rock plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022400282.8U CN213617339U (en) | 2020-10-26 | 2020-10-26 | Die for integrally forming perforated ceramic rock plate |
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| Publication Number | Publication Date |
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| CN213617339U true CN213617339U (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022400282.8U Active CN213617339U (en) | 2020-10-26 | 2020-10-26 | Die for integrally forming perforated ceramic rock plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115056331A (en) * | 2022-06-30 | 2022-09-16 | 中钢洛耐科技股份有限公司 | Forming method of runner brick |
-
2020
- 2020-10-26 CN CN202022400282.8U patent/CN213617339U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115056331A (en) * | 2022-06-30 | 2022-09-16 | 中钢洛耐科技股份有限公司 | Forming method of runner brick |
| CN115056331B (en) * | 2022-06-30 | 2023-12-08 | 中钢洛耐科技股份有限公司 | Method for forming runner brick |
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