CN213614665U - Rotor welding pressure-sensitive machine - Google Patents
Rotor welding pressure-sensitive machine Download PDFInfo
- Publication number
- CN213614665U CN213614665U CN202022599659.7U CN202022599659U CN213614665U CN 213614665 U CN213614665 U CN 213614665U CN 202022599659 U CN202022599659 U CN 202022599659U CN 213614665 U CN213614665 U CN 213614665U
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- Prior art keywords
- motor
- rotor
- groups
- tin
- welding pressure
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- Expired - Fee Related
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- 238000003466 welding Methods 0.000 title claims abstract description 32
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000005476 soldering Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009467 reduction Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a rotor welds pressure-sensitive machine, comprises a workbench, the upper surface slidable mounting of workstation has the supporting seat, the upper surface fixed mounting of supporting seat has servo motor, servo motor's pivot end fixedly connected with anchor clamps, the upper surface fixed mounting of workstation has L shape riser, the upper surface fixed mounting of L shape riser has automatic tin machine of going out, the inboard top fixed mounting of L shape riser has the electric jar, the soldering tin rifle is installed through the fixed plate to the electric jar lower extreme, one side fixed connection of workstation has the base, the upper surface fixed mounting of base has first motor, first motor pivot is connected with the lead screw; this scheme has realized through control panel, first motor, lead screw, supporting seat, servo motor, cooperation anchor clamps that the rotor that will preweld is fixed, accurate rotatory function, accomplishes weldment work through electric jar cooperation soldering tin rifle, need not manual operation during the welding, uses manpower sparingly, has improved welding efficiency and yield, reduction in production cost.
Description
Technical Field
The utility model relates to a welding set technical field specifically is a rotor welds pressure sensitive machine.
Background
The rotor supported by the bearing is called a rotor, and the rotor is a main rotating part in a power machine and a working machine, and typical rotors include a turbomachine rotor, a motor rotor, rotors of various pumps, a rotor of a turbocompressor, and the like.
In the production process of the rotor, a piezoresistor needs to be welded on the rotor, but a full-automatic rotor production line is high in manufacturing cost and is not suitable for being used by small and medium-sized enterprises, but when manual welding is carried out, the welding process is slow, time and labor are wasted, the production cost is increased, and the body fatigue is caused due to long-time welding work of an operator, so that the welding efficiency and the yield are influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rotor welds pressure-sensitive machine to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a pressure-sensitive machine for rotor welding comprises a workbench, wherein two groups of supporting seats are slidably mounted on the upper surface of the workbench, the two groups of supporting seats are oppositely arranged, servo motors are fixedly mounted on the upper surface of the supporting seats, the two groups of servo motors are oppositely arranged in parallel, and rotating shaft ends of the two groups of servo motors are fixedly connected with a clamp;
the automatic tin discharging device comprises a workbench, and is characterized in that an L-shaped vertical plate is fixedly arranged on the upper surface of the workbench, an automatic tin discharging machine is fixedly arranged on the upper surface of the L-shaped vertical plate, a tin breaking box is fixedly arranged on the side surface of the automatic tin discharging machine, the lower end of the tin breaking box is communicated with a tin feeding pipe, an electric cylinder is fixedly arranged at the top of the inner side of the L-shaped vertical plate, a fixing plate is fixedly arranged at the end part of a telescopic rod of the electric cylinder, a tin soldering gun is fixedly arranged at the bottom of the fixing plate, and the other end of the tin feeding;
one side fixedly connected with base of workstation, the last fixed surface of base installs first motor, first motor passes through shaft coupling fixedly connected with lead screw, the lead screw with the bottom of supporting seat is passed through the screw thread and is rotated the connection.
By adopting the technical scheme, when in use, an operator controls a start button on a control panel to place a prewelded rotor between two groups of fixtures, a controller controls a first motor to rotate, the first motor drives a supporting seat to move oppositely through a lead screw so as to clamp the rotor tightly, the controller controls a telescopic rod of an electric cylinder to extend downwards, the telescopic rod of the electric cylinder drives a soldering gun to move downwards to perform soldering, after a welding spot is completed, the controller controls the electric cylinder to drive the soldering gun to move upwards, then the controller controls a servo motor to drive the fixtures to rotate, and then the rotor rotates to the next welding spot position, when all welding spots are welded, the controller controls the first motor to rotate reversely, and then the lead screw drives the supporting seat to move in the opposite direction, the welded rotor falls onto a receiving plate from the fixtures and is collected by the operator, and repeating the operations to weld a plurality of groups of rotors, and after the welding is finished, operating personnel controls a stop button on the control panel to stop the device.
Preferably, the last fixed surface of base installs control panel, control panel's fixed surface installs start button and stop button, control panel's inside fixed mounting has the controller, the input of controller with start button electric connection, the output of controller with first motor the electric jar with servo motor's automatically controlled end electric connection.
Through adopting above-mentioned technical scheme, through installation control panel, be convenient for to controlling of this device.
Preferably, two sets of the lower extreme homogeneous body shaping of supporting seat has the slider, the spout has been seted up to the upper surface of workstation, and is two sets of the equal slidable mounting of slider is in the inside of spout, and is two sets of the screw hole has all been seted up to the side of slider, the one end of lead screw sets up to left-handed thread, the other end of lead screw sets up to right-handed thread, one of them the screw hole with left-handed thread rotates to be connected, and another the screw hole with right-handed thread rotates to be connected.
Through adopting above-mentioned technical scheme, through rotating the lead screw, be convenient for drive two supporting seats simultaneously move in opposite directions or opposite movement.
Preferably, four corners of the bottom of the workbench are provided with rubber support legs.
Through adopting above-mentioned technical scheme, be convenient for increase device and place the frictional force between the platform, make it be difficult for sliding.
Preferably, the receiving plate is fixed to the upper surface of the table.
By adopting the technical scheme, the welded rotor slides down along the bearing plate, and is convenient for collection by operators.
Preferably, a rubber sleeve is sleeved on the surface of the bearing plate.
Through adopting above-mentioned technical scheme, through cup jointing the rubber sleeve, prevent to break when the rotor landing, play the cushioning effect.
Preferably, the side surfaces of the two groups of clamps are provided with circular grooves.
Through adopting above-mentioned technical scheme, the pivot of rotor inserts inside the circular recess, is convenient for fix the rotor between two sets of anchor clamps.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a control panel, first motor, lead screw, supporting seat, two sets of servo motor, two sets of anchor clamps of cooperation have realized the function that will weld the rotor in advance fixedly, accurate rotation, accomplish weldment work through electric jar cooperation soldering tin rifle, need not manual operation during the welding, use manpower sparingly, have improved welding efficiency and yield, reduction in production cost.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the clamp of the present invention;
fig. 3 is a schematic structural view of the supporting seat of the present invention.
In the figure: 1. a work table; 101. a rubber leg; 102. a chute; 103. a bearing plate; 2. a base; 201. a control panel; 3. a supporting seat; 301. a slider; 3011. a threaded hole; 4. a servo motor; 5. a clamp; 501. a circular groove; 6. a first motor; 7. a screw rod; 8. an electric cylinder; 9. a soldering gun; 10. feeding a tin tube; 11. a fixing plate; 12. breaking a tin box; 13. an automatic tin discharging machine; 14. an L-shaped vertical plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
a pressure-sensitive machine for rotor welding comprises a workbench 1, wherein supporting seats 3 are slidably mounted on the upper surface of the workbench 1, two groups of supporting seats 3 are arranged, the two groups of supporting seats 3 are oppositely arranged, servo motors 4 are fixedly mounted on the upper surface of the supporting seats 3, the two groups of servo motors 4 are arranged, the two groups of servo motors 4 are oppositely arranged in parallel, and rotating shaft ends of the two groups of servo motors 4 are fixedly connected with clamps 5;
an L-shaped vertical plate 14 is fixedly arranged on the upper surface of the workbench 1, an automatic tin discharging machine 13 is fixedly arranged on the upper surface of the L-shaped vertical plate 14, a tin breaking box 12 is fixedly arranged on the side surface of the automatic tin discharging machine 13, the lower end of the tin breaking box 12 is communicated with a tin conveying pipe 10, an electric cylinder 8 is fixedly arranged at the top of the inner side of the L-shaped vertical plate 14, a fixing plate 11 is fixedly arranged at the end part of a telescopic rod of the electric cylinder 8, a soldering gun 9 is fixedly arranged at the bottom of the fixing plate 11, and the other end of the tin conveying pipe 10 is fixed on the side surface;
one side of the workbench 1 is fixedly connected with a base 2, the upper surface of the base 2 is fixedly provided with a first motor 6, the first motor 6 is fixedly connected with a lead screw 7 through a coupler, and the lead screw 7 is rotatably connected with the bottom of the supporting seat 3 through threads;
the upper surface of the base 2 is fixedly provided with a control panel 201, the surface of the control panel 201 is fixedly provided with a start button and a stop button, the inside of the control panel 201 is fixedly provided with a controller, the input end of the controller is electrically connected with the start button, the output end of the controller is electrically connected with the electric control ends of the first motor 6, the electric cylinder 8 and the servo motor 4, and the control panel 201 is arranged to facilitate the control of the device;
the lower ends of the two groups of supporting seats 3 are integrally formed with sliding blocks 301, the upper surface of the workbench 1 is provided with a sliding groove 102, the two groups of sliding blocks 301 are slidably mounted inside the sliding groove 102, the side surfaces of the two groups of sliding blocks 301 are provided with threaded holes 3011, one end of the screw rod 7 is provided with left-handed threads, the other end of the screw rod 7 is provided with right-handed threads, one threaded hole 3011 is rotatably connected with the left-handed threads, the other threaded hole 3011 is rotatably connected with the right-handed threads, and the two supporting seats 3 can be driven to move oppositely or oppositely to move simultaneously by rotating the screw rod 7;
wherein, rubber landing leg 101 is installed in the bottom four corners of workstation 1, be convenient for increase device and place the frictional force between the platform, make it difficult for sliding, the last fixed surface of workstation 1 accepts board 103, make the rotor that the welding was accomplished, accept board 103 landing along, the operating personnel of being convenient for collect, the rubber sleeve has been cup jointed on the surface of accepting board 103, through cup jointing the rubber sleeve, drop out when preventing the rotor landing, play the cushioning effect, circular recess 501 has all been seted up to the side of two sets of anchor clamps 5, inside the pivot of rotor inserted circular recess 501, be convenient for fix the rotor between two sets of anchor clamps 5.
The working principle is as follows: when the welding machine is used, an operator controls a start button on the control panel 201 to place a prewelded rotor between the two sets of fixtures 5, the controller controls the first motor 6 to rotate, the first motor 6 drives the supporting seat 3 to move in opposite directions through the lead screw 7, the fixtures 5 clamp the rotor tightly, the controller controls the telescopic rod of the electric cylinder 8 to extend downwards, the telescopic rod of the electric cylinder 8 drives the soldering gun 9 to move downwards to perform soldering, after a welding spot is welded, the controller controls the electric cylinder 8 to drive the soldering gun 9 to move upwards, the controller controls the servo motor 4 to drive the fixtures 5 to rotate, the rotor rotates to the next welding spot position, after all welding spots are welded, the controller controls the first motor 6 to rotate in reverse direction, the lead screw 7 drives the supporting seat 3 to move in opposite directions, and the welded rotor falls onto the bearing plate 103 from the fixtures 5, the operation is repeated to weld a plurality of groups of rotors after the collection by an operator, and after the welding is finished, the operator controls a stop button on the control panel 201 to stop the device.
When the specification is required, the model of the automatic tin discharging machine 13 is an ML-102/ML-102T tin feeding mechanism.
To sum up, this scheme has realized through control panel 201, first motor 6, lead screw 7, supporting seat 3, two sets of servo motor 4, the two sets of anchor clamps 5 of cooperation that will weld the rotor in advance and fix, accurate rotatory function, accomplishes weldment work through 8 cooperation soldering tin guns 9 of electric jar, need not manual operation during the welding, uses manpower sparingly, has improved welding efficiency and yield, reduction in production cost.
The part not involved in the utility model is the same as the prior art or can be realized by adopting the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A rotor welding pressure-sensitive machine comprises a workbench (1), and is characterized in that:
the upper surface of the workbench (1) is provided with two groups of supporting seats (3) in a sliding mode, the two groups of supporting seats (3) are arranged in an opposite mode, servo motors (4) are fixedly arranged on the upper surface of the supporting seats (3), the two groups of servo motors (4) are arranged in two groups, the two groups of servo motors (4) are arranged in an opposite parallel mode, and rotating shaft ends of the two groups of servo motors (4) are fixedly connected with clamps (5);
the tin soldering machine is characterized in that an L-shaped vertical plate (14) is fixedly mounted on the upper surface of the workbench (1), an automatic tin discharging machine (13) is fixedly mounted on the upper surface of the L-shaped vertical plate (14), a tin breaking box (12) is fixedly mounted on the side surface of the automatic tin discharging machine (13), the lower end of the tin breaking box (12) is communicated with a tin feeding pipe (10), an electric cylinder (8) is fixedly mounted at the top of the inner side of the L-shaped vertical plate (14), a fixing plate (11) is fixedly mounted at the end part of an expansion link of the electric cylinder (8), a tin soldering gun (9) is fixedly mounted at the bottom of the fixing plate (11), and the other end of the tin feeding pipe (10) is fixed on the side surface of the;
one side fixedly connected with base (2) of workstation (1), the last fixed surface of base (2) installs first motor (6), first motor (6) are through shaft coupling fixedly connected with lead screw (7), lead screw (7) with the bottom of supporting seat (3) is passed through the screw thread and is rotated the connection.
2. A rotor welding pressure sensitive machine according to claim 1, characterized in that: the last fixed surface of base (2) installs control panel (201), the fixed surface of control panel (201) installs start button and stop button, the inside fixed mounting of control panel (201) has the controller, the input of controller with start button electric connection, the output of controller with first motor (6) electricity jar (8) with the automatically controlled end electric connection of servo motor (4).
3. A rotor welding pressure sensitive machine according to claim 1, characterized in that: two sets of the equal integrated into one piece of lower extreme of supporting seat (3) has slider (301), spout (102) have been seted up to the upper surface of workstation (1), and are two sets of the equal slidable mounting in slider (301) the inside of spout (102), two sets of screw hole (3011) have all been seted up to the side of slider (301), the one end of lead screw (7) sets up to left-handed thread, the other end of lead screw (7) sets up to right-handed thread, one of them screw hole (3011) with left-handed thread rotates to be connected, and another screw hole (3011) with right-handed thread rotates to be connected.
4. A rotor welding pressure sensitive machine according to claim 1, characterized in that: rubber supporting legs (101) are installed at four corners of the bottom of the workbench (1).
5. A rotor welding pressure sensitive machine according to claim 1, characterized in that: the upper surface of the workbench (1) is fixed with a bearing plate (103).
6. A rotor welding pressure sensitive machine according to claim 5, characterized in that: the surface of the bearing plate (103) is sleeved with a rubber sleeve.
7. A rotor welding pressure sensitive machine according to claim 5, characterized in that: circular grooves (501) are formed in the side faces of the two groups of clamps (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022599659.7U CN213614665U (en) | 2020-11-12 | 2020-11-12 | Rotor welding pressure-sensitive machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022599659.7U CN213614665U (en) | 2020-11-12 | 2020-11-12 | Rotor welding pressure-sensitive machine |
Publications (1)
Publication Number | Publication Date |
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CN213614665U true CN213614665U (en) | 2021-07-06 |
Family
ID=76633239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202022599659.7U Expired - Fee Related CN213614665U (en) | 2020-11-12 | 2020-11-12 | Rotor welding pressure-sensitive machine |
Country Status (1)
Country | Link |
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CN (1) | CN213614665U (en) |
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2020
- 2020-11-12 CN CN202022599659.7U patent/CN213614665U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210706 |