CN213611398U - High-efficient circulation emulsification homogeneity reaction unit - Google Patents
High-efficient circulation emulsification homogeneity reaction unit Download PDFInfo
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- CN213611398U CN213611398U CN202022604327.3U CN202022604327U CN213611398U CN 213611398 U CN213611398 U CN 213611398U CN 202022604327 U CN202022604327 U CN 202022604327U CN 213611398 U CN213611398 U CN 213611398U
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- stirring
- pipe
- kettle body
- reaction kettle
- feed back
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- 238000004945 emulsification Methods 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000009792 diffusion process Methods 0.000 claims description 18
- 230000008602 contraction Effects 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 9
- 230000001804 emulsifying effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 8
- 239000006185 dispersion Substances 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model discloses a high-efficient circulation emulsification homogeneity reaction unit, include: the reaction kettle comprises a reaction kettle body, a stirring mechanism and a circulating cavitation mechanism, wherein the stirring mechanism is arranged in the reaction kettle body, and the circulating cavitation mechanism is connected with the reaction kettle body. In this way, the utility model relates to a high-efficient circulation emulsification homogeneity reaction unit carries out cavitation and stirring through rabbling mechanism and circulation cavitation mechanism to the material, can improve the efficiency and the quality of emulsification greatly, facilitates the use.
Description
Technical Field
The utility model relates to an emulsification equipment field especially relates to a high-efficient circulation emulsification homogeneity reaction unit.
Background
Emulsification and homogenization are techniques which are often applied in the production of food or chemical industry, and are the treatment processes of micronization and homogenization of dispersions in a suspension (or emulsion) system, the treatment simultaneously plays roles of reducing the dimension of the dispersions and improving the distribution uniformity of the dispersions, and the feed liquid of the materials is refined under the triple effects of extrusion, strong impact and decompression expansion, so that the materials can be mixed more uniformly.
Generally, in the homogeneous emulsification process, the dispersed phase is shredded into particles and dispersed in the continuous phase by means of the shearing force generated by the mechanical action of the stirring device to form a homogeneous substance in the form of emulsion (paste), but the emulsification efficiency is low and the problem of non-uniform emulsification is easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a high-efficient circulation emulsification homogeneity reaction unit, has advantages such as reliable performance height, compact structure, emulsification efficiency height, has extensive market prospect in the application of emulsification reaction equipment and popularizing simultaneously.
In order to solve the technical problem, the utility model discloses a technical scheme be:
the utility model provides a high-efficient circulation emulsification homogeneous reaction device, includes: the device comprises a reaction kettle body, a stirring mechanism and a circulating cavitation mechanism, wherein the stirring mechanism is arranged in the reaction kettle body, the circulating cavitation mechanism is connected with the reaction kettle body,
the stirring mechanism comprises a stirring shaft, a stirring frame, a scraping plate, stirring blades, stirring wings and a convection through groove, the lower end of the stirring shaft extends into the reaction kettle body, the stirring frame is arranged at the bottom of the stirring shaft, the structural shape of the stirring frame is matched with that of the bottom of the reaction kettle body, the scraping plate is arranged at the bottom surface of the stirring frame, the bottom surface of the scraping plate is contacted with the bottom surface of the reaction kettle body, the stirring blades are arranged at the top of the stirring frame, the stirring wings are of wing-shaped sheet structures, one or more convection through grooves are arranged on the stirring wings,
the circulating cavitation mechanism comprises a feed back port, a feed back pipe and a cavitation device, the cavitation device is arranged in the reaction kettle body, the feed back port is arranged on the side wall of the reaction kettle body, one end of the feed back pipe is communicated with the feed back port, the other end of the feed back pipe is connected with the cavitation device,
the cavitation device comprises an outer shell, a contraction feeding nozzle, a flow guide pipe, a first flow dividing pipe, a second flow dividing pipe, a diffusion nozzle, a spiral flow guide groove, a diffusion plate and a diffusion hole,
the contraction feeding nozzle and the flow guide pipe are arranged in the outer shell, the contraction feeding nozzle is of a horn-shaped structure with an opening facing the bottom of the reaction kettle body, the contraction feeding nozzle is connected with the feed back pipe, one end of the flow guide pipe is connected with the contraction feeding nozzle, the other end of the flow guide pipe is connected with a first flow distribution pipe and/or a second flow distribution pipe, the first flow distribution pipe and the second flow distribution pipe are of horseshoe-shaped structures with downward openings, the first flow distribution pipe and the second flow distribution pipe are both connected with horn-shaped diffusion nozzles, and the spiral flow guide groove is arranged on the inner walls of the first flow distribution pipe, the second flow distribution pipe and the diffusion nozzles,
the upper portion of honeycomb duct is provided with the socket mouth, be provided with the slot on the inner wall of honeycomb duct, the diffuser plate with the socket mouth with slot swing joint, be provided with a plurality of evenly distributed's diffusion hole on the diffuser plate.
In a preferred embodiment of the present invention, the upper end of the stirring shaft is connected to a stirring driving device.
In a preferred embodiment of the present invention, the bottom of the reaction kettle body is an arc-shaped structure.
In a preferred embodiment of the present invention, the stirring frame is a circular arc structure with an upward opening.
In a preferred embodiment of the present invention, the cross-section of the stirring blade is a semicircular structure.
In a preferred embodiment of the present invention, the bottom edge and the top edge of the stirring wing are arc-shaped.
In a preferred embodiment of the present invention, the number of the return material openings is greater than or equal to 1.
In a preferred embodiment of the present invention, the feed-back port is located on the side wall of the reaction vessel body between the stirring wing and the stirring rack.
In a preferred embodiment of the present invention, the diffuser plate is inserted into the slot, and the bottom of the diffuser plate is inserted into the slot and fixed.
In a preferred embodiment of the present invention, the upper portion of the junction of the diversion pipe and the diversion pipe is provided with a slot opening.
The utility model has the advantages that: the material is cavitated and stirred by the stirring mechanism and the circulating cavitation mechanism, so that the emulsifying efficiency and quality can be greatly improved, and the use is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
fig. 1 is a schematic structural diagram of a preferred embodiment of the high-efficiency circulating emulsification and homogenization reactor of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention includes:
the structure of the high-efficiency circulating emulsifying homogeneous reaction device comprises a reaction kettle body 1, a stirring mechanism and a circulating cavitation mechanism, wherein the stirring mechanism is arranged in the reaction kettle body, and the circulating cavitation mechanism is connected with the reaction kettle body.
The stirring mechanism comprises a stirring driving device 2, a stirring shaft 3, a stirring frame 4, a scraping plate 5, a stirring blade 6, a stirring wing 7 and a convection through groove 8.
The one end of (mixing) shaft with stirring drive arrangement is connected, and it is internal that the other end extends to reation kettle, the bottom of reation kettle body is the arc structure, the stirring frame is arranged in the bottom of (mixing) shaft, just the structural shape of stirring frame cooperatees with the structural shape of reation kettle body bottom, the scraping version set up in the bottom surface of stirring frame, and the bottom surface of scraping version with the bottom surface of reation kettle body contacts, prevents that the material from attaching on the inner wall, improves stirring efficiency and quality.
The stirring sheet is arranged at the top of the stirring frame, wherein the section of the stirring sheet is of a semicircular structure.
The stirring wing is of a wing-shaped lamellar structure, namely the bottom edge and the top edge of the stirring wing are of arc-shaped structures, and one or more convection through grooves are formed in the stirring wing so as to further improve the stirring efficiency and quality.
Circulating cavitation mechanism includes feed back opening, feed back pipe 9, cavitation device set up in this is internal to the reation kettle, the feed back opening set up in on the lateral wall of reation kettle body, the one end of feed back pipe with the feed back opening is linked together, the other end with cavitation device is connected. The number of the feed back ports is more than or equal to 1, and the feed back ports are positioned on the side wall of the reaction kettle body between the stirring wings and the stirring frame.
The cavitation device comprises an outer shell 10, a contraction feeding nozzle 11, a flow guide pipe 12, a first flow dividing pipe 13, a second flow dividing pipe 14, a diffusion nozzle 15, a spiral flow guide groove, a diffusion plate 16 and diffusion holes 17.
The shrink feed nozzle with the honeycomb duct set up in the shell, the tubaeform structure of shrink feed nozzle for opening orientation reation kettle body bottom, shrink feed nozzle with the feed back pipe is connected, one of honeycomb duct serves and is connected with shrink feed nozzle connects first shunt tube and/or second shunt tube on the other end, first shunt tube with the second shunt tube is opening horseshoe structure down, first shunt tube with all be connected with tubaeform on the second shunt tube the diffusion nozzle, the spiral guiding gutter set up in on the inner wall of first shunt tube, second shunt tube and diffusion nozzle, improve cavitation efficiency, the material flow mixes with higher speed, promotes the emulsification.
The upper portion of honeycomb duct or honeycomb duct and shunt tubes's junction is provided with socket 18, be provided with slot 19 on the inner wall of honeycomb duct, the diffuser plate with socket with slot swing joint, when the installation, the diffuser plate inserts from the socket, and fixed in inserting the slot until the bottom of diffuser plate, be provided with a plurality of evenly distributed's diffusion hole on the diffuser plate.
The utility model relates to a high-efficient circulation emulsification homogeneity reaction unit's beneficial effect is: the material is cavitated and stirred by the stirring mechanism and the circulating cavitation mechanism, so that the emulsifying efficiency and quality can be greatly improved, and the use is convenient.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a high-efficient circulation emulsification homogeneous reaction device which characterized in that includes: the device comprises a reaction kettle body, a stirring mechanism and a circulating cavitation mechanism, wherein the stirring mechanism is arranged in the reaction kettle body, the circulating cavitation mechanism is connected with the reaction kettle body,
the stirring mechanism comprises a stirring shaft, a stirring frame, a scraping plate, stirring blades, stirring wings and a convection through groove, the lower end of the stirring shaft extends into the reaction kettle body, the stirring frame is arranged at the bottom of the stirring shaft, the structural shape of the stirring frame is matched with that of the bottom of the reaction kettle body, the scraping plate is arranged at the bottom surface of the stirring frame, the bottom surface of the scraping plate is contacted with the bottom surface of the reaction kettle body, the stirring blades are arranged at the top of the stirring frame, the stirring wings are of wing-shaped sheet structures, one or more convection through grooves are arranged on the stirring wings,
the circulating cavitation mechanism comprises a feed back port, a feed back pipe and a cavitation device, the cavitation device is arranged in the reaction kettle body, the feed back port is arranged on the side wall of the reaction kettle body, one end of the feed back pipe is communicated with the feed back port, the other end of the feed back pipe is connected with the cavitation device,
the cavitation device comprises an outer shell, a contraction feeding nozzle, a flow guide pipe, a first flow dividing pipe, a second flow dividing pipe, a diffusion nozzle, a spiral flow guide groove, a diffusion plate and a diffusion hole,
the contraction feeding nozzle and the flow guide pipe are arranged in the outer shell, the contraction feeding nozzle is of a horn-shaped structure with an opening facing the bottom of the reaction kettle body, the contraction feeding nozzle is connected with the feed back pipe, one end of the flow guide pipe is connected with the contraction feeding nozzle, the other end of the flow guide pipe is connected with a first flow distribution pipe and/or a second flow distribution pipe, the first flow distribution pipe and the second flow distribution pipe are of horseshoe-shaped structures with downward openings, the first flow distribution pipe and the second flow distribution pipe are both connected with horn-shaped diffusion nozzles, and the spiral flow guide groove is arranged on the inner walls of the first flow distribution pipe, the second flow distribution pipe and the diffusion nozzles,
the upper portion of honeycomb duct is provided with the socket mouth, be provided with the slot on the inner wall of honeycomb duct, the diffuser plate with the socket mouth with slot swing joint, be provided with a plurality of evenly distributed's diffusion hole on the diffuser plate.
2. The high efficiency circulating emulsifying homogeneous reaction device according to claim 1, wherein the upper end of the stirring shaft is connected to the stirring driving device.
3. The high efficiency circulating emulsifying homogenizing reactor as claimed in claim 1, wherein the bottom of the reactor body is arc-shaped.
4. A high efficiency circulating emulsifying homogeneous reaction apparatus according to claim 3, wherein the stirring frame is a circular arc structure with an upward opening.
5. The apparatus as claimed in claim 1, wherein the stirring plate has a semicircular cross-section.
6. The apparatus as claimed in claim 1, wherein the stirring wings have an arc-shaped bottom and top.
7. A high efficiency circulating emulsifying homogeneous reaction device according to claim 1, wherein the number of the return ports is greater than or equal to 1.
8. The apparatus according to claim 1, wherein the feed-back port is located on the sidewall of the reaction vessel between the stirring wings and the stirring frame.
9. The apparatus as claimed in claim 1, wherein the diffuser plate is inserted into the slot, and the bottom of the diffuser plate is inserted into the slot and fixed.
10. The apparatus as claimed in claim 1, wherein the upper part of the junction of the flow guide tube and the flow dividing tube is provided with a slot.
Priority Applications (1)
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CN202022604327.3U CN213611398U (en) | 2020-11-12 | 2020-11-12 | High-efficient circulation emulsification homogeneity reaction unit |
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CN202022604327.3U CN213611398U (en) | 2020-11-12 | 2020-11-12 | High-efficient circulation emulsification homogeneity reaction unit |
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CN202022604327.3U Expired - Fee Related CN213611398U (en) | 2020-11-12 | 2020-11-12 | High-efficient circulation emulsification homogeneity reaction unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112221453A (en) * | 2020-11-12 | 2021-01-15 | 沙洲职业工学院 | High-efficient circulation emulsification homogeneity reaction unit |
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2020
- 2020-11-12 CN CN202022604327.3U patent/CN213611398U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112221453A (en) * | 2020-11-12 | 2021-01-15 | 沙洲职业工学院 | High-efficient circulation emulsification homogeneity reaction unit |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210706 |
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