CN213589933U - Cyclone separator - Google Patents
Cyclone separator Download PDFInfo
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- CN213589933U CN213589933U CN202022037427.2U CN202022037427U CN213589933U CN 213589933 U CN213589933 U CN 213589933U CN 202022037427 U CN202022037427 U CN 202022037427U CN 213589933 U CN213589933 U CN 213589933U
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- cyclone separator
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- barrel
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Abstract
The utility model discloses a cyclone separator, the novel nipple rectifier comprises a cylindrical shel, the upper portion both sides of barrel communicate with intake pipe and outlet duct respectively, the upper portion of intake pipe and the radial symmetry perpendicular to barrel of outlet duct, the inside of barrel has set gradually spiral baffle mechanism, fender liquid board and backup pad by last under to, spiral baffle mechanism is taken over, flight in the middle of including and is used for blockking compressed air from the intake pipe directly toward the closure plate that the outlet duct flows, take over in the middle of the vertical being provided with of below adjacent position of closure plate, middle takeover sets up in the symmetry axis position of barrel, the periphery of middle takeover is provided with the flight, the flight distributes between barrel inner wall and middle takeover. The utility model discloses safe and reliable, long service life has improved the efficiency of gas-liquid separation and gas-solid separation effectively, has improved its separation process's effect.
Description
Technical Field
The utility model relates to a compressed air separator technical field, concretely relates to cyclone.
Background
In the chemical industry, compressed air is used as a power source, the application field is very wide, and compressed air is needed for operations such as pipeline cleaning, process air and pneumatic control. However, since the air contains many impurities, which are also sucked into the air compressor system after being compressed by the air compressor, the compressed air needs to be filtered and then discharged to ensure that the air does not contain impurities.
The existing compressed air separator is used for separating impurities such as condensed moisture, oil and the like in compressed air, so that the compressed air is primarily purified, and the separated oil-water impurities are discharged from a sewage discharge outlet. The adopted separation structures are various, but the specific working principle is that the mixture is separated by utilizing different component masses, the mixture has the tendency of gravity sedimentation in a gravity field due to different densities of gas and liquid, and downward liquid is attached to the wall surface and is gathered together to be discharged from a sewage discharge pipe; however, due to the inherent disadvantages of gravity settling, the equipment space is so small that the residence time of the compressed air in the separator is short, thereby resulting in low separation efficiency, affecting the process effect and further affecting the service life of other equipment.
For this reason, a new technical solution is needed to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cyclone with novel gas-liquid separation structure to solve the current compressed air separator low separation efficiency who proposes in the above-mentioned background art, the big condition of occupation space.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a cyclone, includes the barrel, the upper portion both sides of barrel communicate with intake pipe and outlet duct respectively, the upper portion of intake pipe and the radial symmetry perpendicular to barrel of outlet duct, the inside of barrel has set gradually spiral baffle mechanism, fender liquid board and backup pad by last under to, spiral baffle mechanism is taken over, flight and is used for blockking the shutoff board that compressed air directly flows toward the outlet duct from the intake pipe in the middle of including, the below adjacent position of shutoff board is vertical to be provided with middle takeover, middle takeover sets up in the symmetry axis position of barrel, the periphery of middle takeover is provided with the flight, the flight distributes between barrel inner wall and middle takeover.
Further, the device also comprises an upper end enclosure and a lower end enclosure which are arranged at the upper end and the lower end of the cylinder body.
Furthermore, the intercepting plate is obliquely abutted against the inner wall of the cylinder body, the top of the intercepting plate is higher than the air inlet pipe, and the bottom of the intercepting plate is lower than the air outlet pipe.
Furthermore, the middle connecting pipe is communicated with the air outlet pipe through a central hole of the shutoff plate, and the height of the pipe wall of the middle connecting pipe close to one side of the air inlet pipe is larger than that of the air outlet pipe.
Furthermore, the liquid baffle plate is a cone top type liquid baffle plate.
Furthermore, a supporting plate used for improving the strength and rigidity of the liquid baffle is arranged below the liquid baffle.
Further, the support plates include four.
Furthermore, a safety valve interface is arranged at the top of the cylinder body, and a water outlet is arranged at the bottom of the cylinder body.
Furthermore, the safety valve interface, the spiral baffle mechanism, the liquid baffle plate, the supporting plate and the water outlet are coaxially arranged.
The utility model has the advantages that:
1. the utility model is safe and reliable, has long service life, effectively improves the efficiency of gas-liquid separation and gas-solid separation, and improves the effect of the separation process;
2. the utility model has the advantages of small occupied space, strong applicability, low cost, convenient manufacture and installation and convenient maintenance;
3. the spiral baffle plate mechanism of the utility model can lead the dust-containing air to move along a fixed path, and then lead the liquid drops and impurities with larger inertial centrifugal force to be thrown to the wall surface to be separated to achieve the separation effect, thereby ensuring the normal operation of the pipeline and the equipment;
4. the utility model discloses a radial setting of intake pipe and outlet duct makes the utility model discloses can bear higher mechanical strength.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure: 1. the device comprises a safety valve connector, 2, a spiral baffle mechanism, 3, a shutoff plate, 4, a middle connecting pipe, 5, a spiral sheet, 6, an air inlet pipe, 7, an air outlet pipe, 8, a liquid baffle plate, 9, a supporting plate, 10, a cylinder body, 11, a lower end enclosure, 12, an upper end enclosure, 13 and a water outlet.
Detailed Description
As shown in figure 1, the cyclone separator comprises a cylinder body 10, an upper seal head 12 and a lower seal head 11 which are arranged at the upper end and the lower end of the cylinder body 10, wherein two sides of the upper part of the cylinder body 10 are respectively communicated with an air inlet pipe 6 and an air outlet pipe 7, the air inlet pipe 6 and the air outlet pipe 7 are radially and symmetrically vertical to the upper part of the cylinder body 10, and a spiral baffle plate mechanism 2, a liquid baffle plate 8 and a supporting plate 9 are sequentially arranged in the cylinder body 10 from top to bottom.
The spiral baffle plate mechanism 2 comprises a middle connecting pipe 4 used for leading in an air outlet pipe 7, a spiral sheet 5 used for enabling compressed air to do rotary motion and an intercepting plate 3 used for blocking the compressed air from directly flowing to the air outlet pipe 7 from an air inlet pipe 6, the middle connecting pipe 4 is vertically arranged at the adjacent position below the intercepting plate 3, the middle connecting pipe 4 is arranged at the position of a symmetry axis of the cylinder body 10, the spiral sheet 5 is arranged on the periphery of the middle connecting pipe 4, and the spiral sheet 5 is distributed between the inner wall of the cylinder body 10 and the middle connecting pipe 4.
The intercepting plate 3 is obliquely abutted against the inner wall of the cylinder 10, the top of the intercepting plate 3 is higher than the air inlet pipe 6, and the bottom of the intercepting plate 3 is lower than the air outlet pipe 7; the middle connecting pipe 4 is communicated with an air outlet pipe 7 through a central hole of the cut-off plate 3 and is used for leading out filtered air, and the height of the pipe wall of the middle connecting pipe 4 close to one side of the air inlet pipe 6 is larger than that of the air outlet pipe 7.
The liquid baffle 8 is a cone top type liquid baffle, and four supporting plates 9 used for improving the strength and rigidity of the liquid baffle 8 are arranged below the liquid baffle 8.
The top of the cylinder 10 is provided with a safety valve interface 1, and the bottom of the cylinder 10 is provided with a water outlet 13.
The safety valve interface 1, the spiral baffle mechanism 2, the liquid baffle plate 8, the supporting plate 9 and the water outlet 13 are coaxially arranged.
In the process of filtering and separating the compressed air, the unfiltered compressed air enters the cylinder body 10 from the air inlet pipe 6, and the intercepting plate 3 blocks the air from directly flowing to the air outlet pipe 7; after entering the cylinder 10, the compressed air rotates downwards along the spiral plate 5, so that the liquid drops and solid particles with larger inertial centrifugal force are thrown to the wall surface of the cylinder 10 to achieve the separation effect; the liquid baffle plate 8 below the spiral baffle mechanism 2 stops the compressed air from flowing downwards continuously, so that the rotated compressed air rebounds to the inside of the middle connecting pipe 4 to enter the air outlet pipe 7, and simultaneously, the liquid in the air is effectively discharged through the water outlet 13.
Claims (9)
1. The cyclone separator is characterized by comprising a cylinder body (10), wherein two sides of the upper part of the cylinder body (10) are respectively communicated with an air inlet pipe (6) and an air outlet pipe (7), the air inlet pipe (6) and the air outlet pipe (7) are radially and symmetrically vertical to the upper part of the cylinder body (10), a spiral baffle mechanism (2), a liquid baffle plate (8) and a supporting plate (9) are sequentially arranged inside the cylinder body (10) from top to bottom, the spiral baffle mechanism (2) comprises a middle connecting pipe (4), a spiral sheet (5) and a shutoff plate (3) for stopping compressed air from the air inlet pipe (6) to directly flow to the air outlet pipe (7), a middle connecting pipe (4) is vertically arranged at a position adjacent to the lower part of the shutoff plate (3), the middle connecting pipe (4) is arranged at the position of a symmetry axis of the cylinder body (10), the spiral sheet (5) is arranged on the periphery of the middle connecting, the spiral sheets (5) are distributed between the inner wall of the cylinder body (10) and the middle connecting pipe (4).
2. The cyclone separator as claimed in claim 1, further comprising an upper head (12) and a lower head (11) at the upper and lower ends of the cylinder (10).
3. A cyclone separator according to claim 1, characterised in that the closure plate (3) abuts obliquely against the inner wall of the vessel (10), the top of the closure plate (3) being higher than the inlet duct (6) and the bottom of the closure plate (3) being lower than the outlet duct (7).
4. A cyclone separator according to claim 1, characterised in that the intermediate connection tube (4) is connected to the outlet tube (7) via a central opening in the closure plate (3), the intermediate connection tube (4) on the side close to the inlet tube (6) having a greater wall height than the outlet tube (7).
5. Cyclone separator according to claim 1, characterized in that the liquid baffle (8) is a cone-top liquid baffle.
6. Cyclone separator according to claim 5, characterized in that below the liquid baffle (8) there is arranged a support plate (9) for increasing the strength and rigidity of the liquid baffle (8).
7. A cyclone separator as claimed in claim 6, characterized in that the support plates (9) comprise four.
8. The cyclone separator as claimed in claim 1, characterized in that the top of the cylinder (10) is provided with a safety valve interface (1) and the bottom of the cylinder (10) is provided with a water outlet (13).
9. Cyclone separator according to claim 8, characterized in that the safety valve connection (1), the spiral baffle mechanism (2), the liquid baffle (8), the support plate (9) and the water outlet (13) are arranged coaxially.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022037427.2U CN213589933U (en) | 2020-09-17 | 2020-09-17 | Cyclone separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022037427.2U CN213589933U (en) | 2020-09-17 | 2020-09-17 | Cyclone separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213589933U true CN213589933U (en) | 2021-07-02 |
Family
ID=76587334
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022037427.2U Active CN213589933U (en) | 2020-09-17 | 2020-09-17 | Cyclone separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213589933U (en) |
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2020
- 2020-09-17 CN CN202022037427.2U patent/CN213589933U/en active Active
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