CN213589768U - A reciprocal extraction equipment of multilayer for crops fermentation product - Google Patents
A reciprocal extraction equipment of multilayer for crops fermentation product Download PDFInfo
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- CN213589768U CN213589768U CN202022386167.XU CN202022386167U CN213589768U CN 213589768 U CN213589768 U CN 213589768U CN 202022386167 U CN202022386167 U CN 202022386167U CN 213589768 U CN213589768 U CN 213589768U
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Abstract
The utility model belongs to the field of agricultural production equipment, and relates to a multilayer reciprocating extraction device for crop fermentation products, which comprises a treatment tank, a material conveying device and a water inlet device; the treatment tank is a main body of extraction equipment and is a multi-stage treatment tank with a multi-layer structure, each stage of treatment tank comprises an extraction tank, an overflow tank, a low-speed impeller set and a high-speed impeller set, the low-speed impeller set and the high-speed impeller set are alternately arranged in the extraction tank, and the overflow tanks are arranged at two ends of the extraction tank. The device extracts biochemical fulvic acid liquid from the fermentation products of crops such as straws and the like and separates high cellulose which can be directly used for papermaking, so that the comprehensive utilization of the crops such as straws and the like is more thorough.
Description
Technical Field
The utility model belongs to agricultural production equipment field relates to a material extraction equipment, in particular to a reciprocal extraction equipment of multilayer for crops fermentation product.
Background
After biological fermentation, biochemical fulvic acid is extracted from crops such as straws and the like, which is an important content in the technical field of comprehensive utilization of crops such as straws and the like, but at present, research is carried out on crushing crops such as straws and the like into powder and then carrying out biological fermentation, so that high cellulose in crops such as straws and the like is damaged, the high cellulose is an important raw material for manufacturing high-quality paper, and the crops such as straws and the like are not fully and comprehensively utilized.
Disclosure of Invention
To above technical problem, the utility model provides an extraction equipment extracts biochemical fulvic acid liquid and separates the high cellulose that can directly be used for papermaking from the fermentation of crops such as straw, and is more thorough with the comprehensive utilization of crops such as straw.
The technical scheme of the utility model as follows:
a multi-layer reciprocating extraction device for crop fermentation products comprises a treatment tank, a material conveying device and a water inlet device; the treatment tank is a main body of extraction equipment and is a multi-stage treatment tank with a multi-layer structure, each stage of treatment tank comprises an extraction tank, an overflow tank, a low-speed impeller set and a high-speed impeller set, the low-speed impeller set and the high-speed impeller set are alternately arranged in the extraction tank, and the overflow tanks are arranged at two ends of the extraction tank.
The low-speed impeller group and the high-speed impeller group are respectively connected with an electric hinge and controlled by a motor.
The material conveying device comprises a feeding device and a discharging device, is respectively arranged at two ends of the multi-stage treatment tank and is composed of an electric hinge, one end of the electric hinge is the feeding device, and the other end of the electric hinge is the discharging device.
The discharging device is also connected with a material extruding device.
The water inlet device comprises a water storage tank, a water inlet pipeline, a water outlet pipeline and a pump, and water flow is conveyed to the extraction tanks at all stages.
One end of a primary feeding device of the extraction equipment is connected with the material shearing and refining device.
And a material dispersing device is also arranged between the first-level feeding device of the treatment tank and the material shearing and refining device.
The multilayer reciprocating extraction equipment further comprises an electrical control system, wherein the electrical control system comprises a PLC (programmable logic controller), a touch screen, a contactor, a circuit breaker, a frequency converter, a temperature sensor and an electric control valve, and is used for controlling the starting and stopping of the blades and the rotating speed, controlling the starting and stopping of matched equipment (filtering, extruding, water feeding and liquid pumping) and monitoring the state, realizing the constant temperature control of the extraction liquid and metering the height of the extraction liquid in the extraction tank through the temperature sensor and the electric control valve.
The utility model has the advantages of:
1. the utility model discloses a high-speed impeller and low-speed impeller can change rotational speed and direction of rotation at any time in the reciprocal extraction equipment extraction tank of multilayer.
2. The utility model discloses an impeller can set up different rotational speeds according to the production needs in the processing tank at different levels among the reciprocal extraction equipment of multilayer.
3. The utility model discloses a multiplicable number of piles of reciprocal extraction equipment of multilayer, reduction area, convenient production are placed to the multilayer.
4. The utility model discloses a reciprocal extraction equipment electrical control system of multilayer can add remote control function, realizes the three controls of motor, motorised valve.
5. The utility model discloses a reciprocal extraction equipment of multilayer has realized full-automatic business turn over material, saves artifical, raises the efficiency, extracts thoroughly and equipment investment is less relatively, can handle a large amount of materials simultaneously, and efficiency is fast, extract purity is high, and the solid material after the extraction can be used as the excellent raw materials of papermaking.
Drawings
Fig. 1 is a schematic structural view of the multi-layer reciprocating extraction equipment of the present invention.
Fig. 2 is a schematic view of the structure in the direction a of fig. 1.
Fig. 3 is a schematic structural diagram of the electrical control system of the present invention.
FIG. 4 is a schematic structural view of a primary treatment tank of the present invention.
Reference numerals: the device comprises a material shearing and refining device 1, a material conveying device 2, a first-stage feeding device 3, a material dispersing device 4, a first-stage extraction tank 5, a first-stage overflow tank 6, a low-speed impeller group 7, a high-speed impeller group 8, a first-stage discharging device 9, a second-stage feeding device 10, a second-stage overflow tank 11, a second-stage extraction tank 12, a second-stage discharging device 13, a third-stage feeding device 14, a third-stage overflow tank 15, a third-stage extraction tank 16, a third-stage discharging device 17, a material extruding device 18, a water storage tank 19, a first-stage water inlet pipeline 20, a second-stage water inlet pipeline 21, a third-stage water inlet pipeline 22, a membrane concentrating device 23, a material solution discharge.
Detailed Description
The technical solutions of the present invention will now be described clearly and completely with reference to the accompanying drawings, and the described embodiments are only some embodiments, not all embodiments, of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts are all within the protection scope of the present invention.
As shown in fig. 1 to 3, the following technical solutions are adopted in the present embodiment: the device comprises a material shearing and refining device 1, a material conveying device 2, a first-stage feeding device 3, a material dispersing device 4, a first-stage extraction tank 5, a first-stage overflow tank 6, a low-speed impeller set 7, a high-speed impeller set 8, a first-stage discharging device 9, a second-stage feeding device 10, a second-stage overflow tank 11, a second-stage extraction tank 12, a second-stage discharging device 13, a third-stage feeding device 14, a third-stage overflow tank 15, a third-stage extraction tank 16, a third-stage discharging device 17, a material extruding device 18, a water storage tank 19, a first-stage water inlet pipeline 20, a second-stage water inlet pipeline 21, a third-stage water inlet pipeline 22, a membrane concentration device 23, a material solution discharge pipeline 24.
The material shearing and refining device 1 is arranged on one side of the total device and connected with the material conveying device 2 consisting of the electric hinges, the material can be conveyed to the first-level feeding device 3 at the highest position, the material dispersing device 4 is arranged on the first-level feeding device 3, the material can be uniformly spread and spread, and the material can uniformly enter the first-level extraction tank 5.
As shown in fig. 4, the primary extraction tank 5 is provided with low-speed impeller sets 7 and high-speed impeller sets 8 alternately arranged in sequence to achieve sufficient extraction effect, the two ends of the primary extraction tank 5 are provided with primary overflow tanks 6, one side of the tank is provided with an electric hinge for controlling the high-speed impeller to rotate, the other side of the tank is provided with an electric hinge for controlling the low-speed impeller to rotate, the starting states of the two impeller sets can be respectively controlled, and due to the low-speed impeller sets 7, a microchamber is formed between every two low-speed impellers to enable the materials to be stirred vigorously by the high-speed impellers in a limited space so as to enhance the extraction effect. The whole body formed by the primary extraction tank 5, the primary overflow tank 6, the low-speed impeller set 7 and the high-speed impeller set 8 is called a primary treatment tank.
Along with the impeller rotation, the material removes to the one-level discharging device 9 of 5 afterbody in one-level extraction tank, get into the second grade treatment trough of next floor after the extrusion of material extrusion device 18, get into the tertiary treatment trough of lower floor again after the repeated extraction operation and carry out final extraction, it can guarantee the extraction thoroughly to handle many times, second grade feed arrangement 10, second grade overflow launder 11, second grade extraction tank 12, second grade discharging device 13, tertiary feed arrangement 14, tertiary overflow launder 15, tertiary extraction tank 16, tertiary discharging device 17, the arrangement of material extrusion device 18 is the same with the one-level treatment trough.
The water storage tank 19 is positioned at the discharge side of the lower-layer three-stage treatment tank and is responsible for storing the extraction liquid. The liquid in the tank is delivered to the extraction tank through a primary water inlet pipeline 20, a secondary water inlet pipeline 21 and a tertiary water inlet pipeline 22 powered by a water pump. The liquid after final extraction flows from the feed side of the primary treatment tank through a material solution discharge line 24, passes through a primary filter 25, passes through a secondary filter 26, and is finally concentrated by a membrane concentration device 23 to obtain a high-purity extract. The material from the three-stage discharging device can be used for papermaking after being extruded.
The utility model discloses an electrical control system of reciprocal extraction equipment of multilayer includes PLC, touch-sensitive screen, contactor, circuit breaker, converter, and steerable fast slow blade opens and stops and open and stop and state monitoring, realize the extract height to in extract thermostatic control, the measurement extraction tank through temperature sensor and automatically controlled valve, control corollary equipment (filtration, extrusion, intaking, drawing liquid).
Claims (8)
1. A multi-layer reciprocating extraction device for crop fermentation products is characterized by comprising a treatment tank, a material conveying device and a water inlet device; the treatment tank is a main body of extraction equipment and is a multi-stage treatment tank with a multi-layer structure, each stage of treatment tank comprises an extraction tank, an overflow tank, a low-speed impeller set and a high-speed impeller set, the low-speed impeller set and the high-speed impeller set are alternately arranged in the extraction tank, and the overflow tanks are arranged at two ends of the extraction tank.
2. The multi-stage reciprocating extraction apparatus for fermented crop products as claimed in claim 1, wherein the low-speed impeller set and the high-speed impeller set are respectively connected to an electric hinge controlled by a motor.
3. The multi-layered reciprocating extraction apparatus for fermented crop products as claimed in claim 1, wherein the material feeding means comprises a feeding means and a discharging means, which are respectively provided at both ends of the multi-stage treatment tank and are formed by electric hinges, one end of which is the feeding means and the other end of which is the discharging means.
4. The multi-layered reciprocating extraction apparatus for fermented crop products as claimed in claim 3, wherein the discharging device is further connected with a material extruding device.
5. The multi-stage reciprocating extraction apparatus for fermented crop products as claimed in claim 1, wherein the water inlet means comprises a water storage tank, water inlet and outlet pipes and a pump to deliver water to each stage of the extraction tank.
6. The multi-stage reciprocating extraction apparatus for fermented crop products as claimed in claim 1, wherein one end of the primary feeding device of the extraction apparatus is connected to the material shearing and refining device.
7. The multi-layer reciprocating extraction apparatus for fermented crop products as claimed in claim 1, wherein a material dispersing device is further provided between the primary feeding device and the material shearing and refining device of the processing tank.
8. The multi-layer reciprocating extraction apparatus for fermented crop products of claim 1, further comprising an electrical control system including a PLC, a touch screen, a contactor, a circuit breaker, a frequency converter, a temperature sensor and an electrically controlled valve for controlling the opening and closing of the blades and the rotation speed, and controlling the temperature and height of the extraction liquid.
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CN202022386167.XU CN213589768U (en) | 2020-10-23 | 2020-10-23 | A reciprocal extraction equipment of multilayer for crops fermentation product |
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CN202022386167.XU CN213589768U (en) | 2020-10-23 | 2020-10-23 | A reciprocal extraction equipment of multilayer for crops fermentation product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112121462A (en) * | 2020-10-23 | 2020-12-25 | 张洪江 | A reciprocal extraction equipment of multilayer for crops fermentation product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112121462A (en) * | 2020-10-23 | 2020-12-25 | 张洪江 | A reciprocal extraction equipment of multilayer for crops fermentation product |
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Effective date of registration: 20220802 Address after: 124200 20-2 Chunjiang street, Dawa District, Panjin City, Liaoning Province Patentee after: Hewo Agricultural Technology Co.,Ltd. Address before: 124010 14-2-401, Guangxia new town, Xinglongtai District, Panjin City, Liaoning Province Patentee before: Zhang Hongjiang |
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