CN213580126U - Multi-cutting-tooth interaction impact rock breaking testing machine of slot milling machine - Google Patents
Multi-cutting-tooth interaction impact rock breaking testing machine of slot milling machine Download PDFInfo
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- CN213580126U CN213580126U CN202022769723.1U CN202022769723U CN213580126U CN 213580126 U CN213580126 U CN 213580126U CN 202022769723 U CN202022769723 U CN 202022769723U CN 213580126 U CN213580126 U CN 213580126U
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Abstract
The utility model relates to a broken rock testing machine of groove cutting machine many picks interact impact, include: base, sample box and cutting device, cutting device includes: linear drive unit, tool frame, rotary drive unit, transmission shaft, a plurality of picks and pick base, multiunit adjustment mechanism, adjustment mechanism includes: the linear driving part drives the cutter frame to vertically lift or press down; the rotary driving part drives the transmission shaft to rotate; the horizontal angle adjusting device is connected with the vertical angle adjusting device through a first connecting rod; the position adjusting device is connected with the horizontal angle adjusting device through a second connecting rod; the position adjusting device is arranged on the transmission shaft in a sliding mode. The impact rock breaking test machine can carry out simulation experiments of a milling wheel rock breaking process of a double-wheel slot milling machine, and can carry out rock breaking tests of multiple cutting tooth arrangement modes in a single period.
Description
Technical Field
The utility model relates to an impact rock breaking test technical field, in particular to groove cutting machine multi-cutting-tooth interaction impact rock breaking test machine.
Background
The underground continuous wall is a continuous wall constructed below the ground for water interception, seepage prevention, soil retaining, and load bearing. The double-wheel slot milling machine is core equipment in the construction of underground continuous walls, and the arrangement method of cutting teeth of the milling wheel is still monopolized abroad. The premise of improving the efficiency of the slot milling machine by researching and optimizing the gear distribution mode of the milling wheel is to research the rock breaking efficiency of a gear distribution system.
Rock milling and crushing are complex processes of impact, extrusion, shearing and other interactions between cutting teeth and rocks in the rotation process of a milling wheel. When construction is carried out, the working device of the slot milling machine is placed in the guide groove, the milling wheel starts to rotate, the cutting teeth arranged on the milling wheel start to rotate and impact and extrude rocks, and when impact force and pressure exceed the strength of the rocks, the rocks are disintegrated and broken, fully mixed with slurry and then pumped out by the slurry guide pipe.
At present, the rock breaking efficiency of a double-wheel slot milling machine is mainly optimized, the influence of a tooth arrangement system on the milling efficiency is firstly solved, the slot milling machine is high in manufacturing cost, the cost is too high and difficult to realize when a test is directly applied to engineering, so that the slot milling machine can be improved and optimized in an auxiliary mode through a slot milling test machine, and no relevant impact rock breaking test equipment exists at present.
SUMMERY OF THE UTILITY MODEL
The application provides a broken rock testing machine of many picks interact impact of slot milling machine has solved not have the broken rock test equipment of relevant impact among the prior art, can't study the technical problem of tooth arrangement system to milling efficiency influence then through the broken rock process of experimental simulation, has realized the simulation experiment of the broken rock process of two rounds of slot milling machine wheels, can carry out the broken rock test of the multiple pick arrangement pattern of monocycle.
The application provides a rock test machine is broken in impact of groove cutting machine many picks interact includes: the cutting device comprises a base, a sample box and a cutting device, wherein a supporting frame is arranged on the base; the sample box is arranged on the base and used for loading a rock mass sample;
the cutting device comprises: linear drive unit, tool frame, rotary drive unit, transmission shaft, a plurality of picks and pick base, multiunit adjustment mechanism, adjustment mechanism includes: a position adjusting device, a horizontal angle adjusting device and a vertical angle adjusting device,
the linear driving part is arranged on the supporting frame; the output end of the linear driving component is fixedly connected with the cutter frame and drives the cutter frame to vertically lift or press down;
the transmission shaft is rotatably arranged on the cutter frame;
the rotary driving part is arranged on the cutter frame, and the output end of the rotary driving part is fixedly connected with the transmission shaft so as to drive the transmission shaft to rotate;
the cutting pick is fixed on the vertical angle adjusting device through the cutting pick base, and the vertical angle adjusting device can adjust the angle of the cutting pick on a vertical plane and fix the cutting pick at a vertical set angle;
the horizontal angle adjusting device is connected with the vertical angle adjusting device through a first connecting rod, and the horizontal angle adjusting device can adjust the angle of the cutting pick on a horizontal plane and fix the cutting pick at a horizontal set angle;
the position adjusting device is connected with the horizontal angle adjusting device through a second connecting rod; the position adjusting device is arranged on the transmission shaft in a sliding mode and can turn over relative to the transmission shaft.
Preferably, the cutting pick base is provided with a groove for accommodating the cutting pick, and the side body of the cutting pick base is provided with a plurality of cutting pick thread through holes communicated with the groove;
and the root of the cutting pick penetrates through the cutting pick thread through hole through a cutting pick fixing screw and then is tightly pressed against the cutting pick after being arranged in the groove, so that the cutting pick is fixed on the cutting pick base.
Preferably, the vertical angle adjusting means includes: a vertical angle adjusting device fixing part, a vertical angle adjusting device rotating part, a first rotating shaft, a plurality of first fixing screws,
the fixing part of the vertical angle adjusting device is a hollow cylinder, the upper part of the fixing part is fixedly connected with the bottom of the first connecting rod, and the lower part of the fixing part is provided with a vertical rotating groove; the upper part of the fixing part of the vertical angle adjusting device is also provided with a plurality of first threaded through holes;
the vertical angle adjusting device rotating part is rotatably arranged in the vertical angle adjusting device fixing part through the first rotating shaft; the first rotating shaft is horizontally arranged, and the first threaded through holes are arranged along the radial direction of the first rotating shaft;
the first fixing screw penetrates through the first threaded through hole and then tightly pushes the rotating part of the vertical angle adjusting device, so that the rotating part of the vertical angle adjusting device is fixed on the fixed part of the vertical angle adjusting device;
the cutting pick base is fixed on the lower portion of the rotating portion of the vertical angle adjusting device and extends out of the vertical rotating groove, and the rotating portion of the vertical angle adjusting device drives the cutting pick base to rotate in the vertical rotating groove so as to adjust the angle of the cutting pick on a vertical plane.
Preferably, an adjusting knob is arranged at the end part of the first rotating shaft;
a first dial is arranged at the end part of the rotating part of the vertical angle adjusting device;
the vertical angle adjusting device fixing part is provided with a through hole corresponding to the first dial, and a first rotating angle reference line matched with the first dial is arranged on the vertical angle adjusting device fixing part;
the fixing part of the vertical angle adjusting device is a metal hollow cylinder, and the rotating part of the vertical angle adjusting device is a cylinder;
the periphery of the rotating part of the vertical angle adjusting device is provided with a reticular texture groove, and the end part of the first fixing screw is provided with a texture bulge matched with the reticular texture groove.
Preferably, the horizontal angle adjusting means includes: a fixed part of the horizontal angle adjusting device, a rotating part of the horizontal angle adjusting device, a second rotating shaft and a plurality of second fixing screws,
the top of the fixed part of the horizontal angle adjusting device is fixedly connected with the position adjusting device through the second connecting rod; the bottom of the fixing part of the horizontal angle adjusting device is provided with a horizontal rotating groove for accommodating the second rotating shaft; a plurality of second threaded through holes are formed in the fixing part of the horizontal angle adjusting device;
the second rotating shaft is movably arranged in the horizontal rotating groove along the vertical direction, the second rotating shaft is a T-shaped cylindrical shaft with a large upper diameter and a small lower diameter, and the second rotating shaft can rotate along the horizontal direction; the second threaded through hole is arranged in a radial direction of the second rotating shaft;
the horizontal angle adjusting device rotating part is hung below the horizontal angle adjusting device fixing part through the second rotating shaft;
the second fixing screw penetrates through the second threaded through hole and then tightly pushes the second rotating shaft, so that the rotating part of the horizontal angle adjusting device is fixed with the fixing part of the horizontal angle adjusting device;
the top of the first connecting rod is fixed at the bottom of the rotating part of the horizontal angle adjusting device;
the bottom of the second connecting rod is fixed at the top of the fixed part of the horizontal angle adjusting device.
Preferably, the fixed part of the horizontal angle adjusting device and the rotating part of the horizontal angle adjusting device are both arranged to be cylinders;
a second dial is arranged at the circumferential position of the top end of the rotating part of the horizontal angle adjusting device;
a second corner reference line matched with the second dial is arranged at the circumferential position of the bottom end of the fixing part of the horizontal angle adjusting device;
the second rotating shaft is provided with a mesh texture groove at a position on the circumference corresponding to the second fixing screw, and the end of the second fixing screw is provided with a texture bulge matched with the mesh texture groove.
Preferably, the position adjustment device includes: an upper part of the position adjusting device, a lower part of the position adjusting device, a plurality of fastening screws and nuts, a plurality of third fixing screws,
the bottom surface shape of the upper part of the position adjusting device is matched with the shape of the upper part of the transmission shaft;
the shape of the top surface of the lower part of the position adjusting device is matched with the shape of the lower part of the transmission shaft;
the upper part of the position adjusting device is fixedly connected with the lower part of the position adjusting device through a plurality of fastening screws and nuts; the combined shaft sleeve body formed by butting the upper part of the position adjusting device and the lower part of the position adjusting device is provided with a shaft hole for the transmission shaft to pass through, and the combined shaft sleeve body is connected with the transmission shaft in a sliding way; the combined shaft sleeve body is provided with a plurality of third threaded through holes;
the transmission shaft is horizontally arranged, and the third threaded through holes are arranged along the radial direction of the transmission shaft;
the third fixing screw penetrates through the third threaded through hole and then tightly props against the transmission shaft, so that the combined shaft sleeve body is fixed with the transmission shaft;
the top of the second connecting rod is fixed at the bottom of the lower part of the position adjusting device.
Preferably, the upper part of the position adjusting device and the lower part of the position adjusting device are arranged in a semicircular shape, the two sides of the position adjusting device extend to form a butt plate, and the butt plate is provided with a through hole for the fastening screw to pass through;
the transmission shaft is provided with netted texture groove corresponding to the position of third fixed screw, just the tip of third fixed screw be provided with netted texture groove complex texture is protruding.
Preferably, the linear driving part is a hydraulic cylinder which is vertically arranged; the cutter frame is fixed at the bottom end of a piston rod of the hydraulic cylinder; the rotary driving part is a servo motor; the first connecting rod and the second connecting rod are metal rods.
Preferably, a bearing platform is arranged at the top of the base; the support frame includes: the supporting columns are distributed at the corners of the bearing platform, and the top platform is fixed on the supporting columns;
the top platform is provided with a fixing groove matched with the strut, and the strut and the top platform are fixed through screws;
the sample box is of a box body structure with an open top, and a rock sample is loaded in a cavity in the sample box; a water outlet is formed in the bottom of the sample box; the water outlet is provided with a detachable filter screen.
Preferably, a confining pressure loading device is further provided, and comprises: two linear force applying components, a transverse loading plate and a longitudinal loading plate,
the transverse loading plate and the longitudinal loading plate are respectively arranged at the position of a transverse side wall and the position of a longitudinal side wall in the sample box;
and the output ends of the two linear force application components are respectively used for fixing the transverse loading plate and the longitudinal loading plate so as to respectively apply transverse pressure and longitudinal pressure to the rock mass sample.
Preferably, a water circulation system is further provided, comprising: a water tank, a water pump, a plurality of water pipes, a water storage tank and a plurality of spray heads, wherein,
the water tank is arranged on the base and is communicated with the water storage tank through a water conveying pipeline;
the water pump is arranged on the water conveying pipeline;
the water storage tank is connected with the spray head through the water pipe;
the plurality of spray heads are arranged on a tool frame of the cutting device, and the spraying direction of the spray heads is adapted to the position of cutting teeth of the cutting device.
Preferably, a hoisting system is further provided, comprising: a hoisting machine and a running gear,
the lifting machine comprises: the cable winding device comprises a rotating motor, a rotating seat, a suspension arm, a lifting cable, a cable winding motor and a clamping component, wherein the rotating seat is movably arranged on the supporting frame, and the rotating motor drives the rotating seat to rotate; the suspension arm is arranged on the rotary seat; the lifting motor is arranged on the suspension arm; one end of the lifting cable is fixed on an output shaft of the cable winding motor, and the other end of the lifting cable is hung on the clamping component; the cable winding motor rotates in two directions to enable the lifting cable to be lengthened or shortened and drive the clamping component to vertically descend or ascend; the clamping component can grab the rock mass sample;
the running gear comprises: the walking driving part and the guide rail are fixed on the bearing platform on the base; the sample box is arranged on the guide rail in a sliding manner; the output end of the walking driving component fixes the sample box, the sample box can be glidingly extended out of the supporting frame to be under the clamping component so as to load the rock mass sample, and meanwhile, the sample box can be glidingly retracted into the supporting frame to be under the cutting device.
Preferably, a monitoring system is further provided, comprising: a console, a control circuit, a normal stress sensor and a tangential stress sensor,
the control circuit is arranged on the control platform and is electrically connected with the display, the control switch, the normal stress sensor, the tangential stress sensor, a driving part of the confining pressure loading device, a driving part of the cutting device, a water pump of the water circulation system and a driving part of the hoisting system;
the normal stress sensor is arranged at the top end of a cutting tooth of the cutting device so as to detect the impact normal stress of the cutting tooth in the rock breaking process;
the tangential stress sensor is arranged at the side end of a cutting tooth of the cutting device so as to detect the impact tangential stress of the cutting tooth in the rock breaking process;
the control console is provided with a display and a plurality of control switches, and the control switches respectively control the on-off states of a driving part of the confining pressure loading device, a driving part of the cutting device, a water pump of the water circulation system and a driving part of the hoisting system; the display displays the impact normal stress, the impact tangential stress, the working parameter information of the driving part of the confining pressure loading device, the working parameter information of the driving part of the cutting device, the working parameter information of the water pump of the water circulation system and the working parameter information of the driving part of the hoisting system.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
the multi-cutting-tooth rock entering device is provided with a cutting device capable of adjusting the spacing, the horizontal position and the rock entering angle of multiple cutting teeth, the position adjusting device of the cutting device adjusts the spacing and the horizontal position between different cutting teeth, and different horizontal positions mean different rock entering sequences; the horizontal angle adjusting device and the vertical angle adjusting device of the cutting device can change the tangential direction angle and the normal direction angle of each cutting tooth relative to the transmission shaft, and then change the rock entering angle of each cutting tooth, thus, the technical problem that no relevant impact rock breaking test equipment exists in the prior art, the influence of a tooth distribution system on the milling efficiency cannot be researched through an experimental simulation rock breaking process, the simulation experiment of the rock breaking process of the milling wheel of the double-wheel slot milling machine is realized, the rock breaking test of multiple cutting tooth arrangement modes in a single period can be carried out, the adjustment of the positions, the horizontal angles and the vertical angles of multiple cutting teeth is realized, thereby realizing the impact rock breaking test of a plurality of cutting teeth with any distance, any rock entering sequence and any rock entering angle, the influence of rock breaking efficiency of different cutting tooth types is researched, and an optimal scheme is provided for the design of a tooth distribution system of the double-wheel groove milling machine.
The impact rock breaking testing machine provides a relatively complete testing technical method for researching the design method of the tooth arrangement system of the double-wheel slot milling machine, and can fill the gap of the current domestic research of the project through the design method for researching the tooth arrangement system of the double-wheel slot milling machine by the interaction systematicness of single influence factors or multiple influence factors influencing the rock breaking efficiency of the tooth arrangement system of the double-wheel slot milling machine.
Drawings
Fig. 1 is a schematic structural view in elevation of a multi-cutting-tooth interaction impact rock breaking tester of a slot milling machine provided in the embodiment of the application;
FIG. 2 is a schematic side view structure diagram of the multi-cutting-tooth interaction impact rock breaking testing machine of the slot milling machine provided by the embodiment of the application;
fig. 3 is a schematic structural diagram of a cutting device provided in an embodiment of the present application;
FIG. 4 is a schematic diagram illustrating the adjustment of the distance between cutting picks of the cutting device provided by the embodiment of the application;
FIG. 5 is a side view of a plurality of picks and an adjustment mechanism provided in an embodiment of the present application;
FIG. 6 is a side view of a cutting pick and adjustment mechanism provided in an embodiment of the present application;
FIG. 7 is a side view of a cutting pick and vertical angle adjustment device provided in an embodiment of the present application;
FIG. 8 is a front view of a cutting pick and vertical angle adjustment device provided in an embodiment of the present application;
fig. 9 is a schematic structural diagram of a horizontal angle adjustment device according to an embodiment of the present application;
FIG. 10 is a schematic structural diagram of a position adjustment apparatus according to an embodiment of the present disclosure;
fig. 11 is a schematic diagram of a rock breaking state of the cutting pick and the adjusting mechanism provided by the embodiment of the application;
fig. 12 is a schematic structural diagram of a confining pressure loading device provided in an embodiment of the present application;
fig. 13 is a schematic position diagram of a cutting pick, a cutting pick base and a stress sensor according to an embodiment of the present application.
In the figure:
1-base, 1.1-pillar, 1.2-top platform, 2-sample box, 2.1-confining pressure loading device, 2.2-water outlet, 2.3-loading plate, 2.4-set screw, 3-linear driving part, 4-cutting device, 4.1-tool frame, 4.2-cutting pick, 4.3-cutting pick base, 4.4-cutting pick set screw, 4.5-vertical angle adjusting device fixing part, 4.6-vertical angle adjusting device rotating part, 4.7-adjusting knob, 4.8-first dial, 4.9-first set screw, 4.10-horizontal angle adjusting device rotating part, 4.11-horizontal angle adjusting device fixing part, 4.13-second rotating shaft, 4.14-transmission shaft, 4.15-fastening screw and nut, 4.16-position adjusting device lower part, 4.17-upper part of position regulating device, 4.18-third fixed screw, 4.19-second connecting rod, 4.20-second fixed screw, 4.21-second dial, 5.1-water tank, 5.2-water pump, 5.3-water pipeline, 5.4-water storage tank, 5.5-filter screen, 5.6-spray head, 6.1-walking driving component, 6.2-guide rail, 7-control table, 7.1-electric signal transmission line, 8-rotation driving component, 9.1-normal stress sensor, 9.2-tangential stress sensor, 10-lifter, 11-sample.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
Referring to the attached figures 1 and 2, the multi-cutting-tooth interaction impact rock breaking tester of the slot milling machine comprises: the device comprises a base 1, a sample box 2 and a cutting device 4, wherein a supporting frame is arranged on the base 1; the sample box 2 is arranged on the base 1 and is used for loading a rock mass sample 11.
With reference to fig. 3 and 4, the cutting device 4 comprises: linear drive part 3, tool frame 4.1, rotary drive part 8, transmission shaft 4.14, a plurality of picks 4.2 and pick base 4.3, multiunit adjustment mechanism, adjustment mechanism includes: the device comprises a position adjusting device, a horizontal angle adjusting device and a vertical angle adjusting device.
The linear driving part 3 is arranged on the top platform 1.2 of the supporting frame, and the top platform 1.2 is provided with a through hole for the output end of the linear driving part 3 to pass through; the output end of the linear driving component 3 is fixedly connected with the cutter frame 4.1, and the cutter frame 4.1 is driven to vertically lift or press down. As a preferred embodiment, the linear driving part 3 is a hydraulic cylinder arranged vertically; the tool frame 4.1 is fixed at the bottom end of the piston rod of the hydraulic cylinder and fixes its attitude.
Referring to fig. 4 and 5, the transmission shaft 4.14 is rotatably arranged on the cutter frame 4.1, through holes are formed at two ends of the cutter frame 4.1, bearings are installed on the through holes, and the transmission shaft 4.14 is installed in the bearings. The rotary driving part 8 is arranged on the cutter frame 4.1, and the output end of the rotary driving part 8 is fixedly connected with the transmission shaft 4.14 so as to drive the transmission shaft 4.14 to rotate. As a preferred embodiment, the rotary drive member 8 is a servomotor for providing rotary power to the cutting pick 4.2, the rotation of the cutting pick 4.2 performs only one milling cycle of rotary cutting, and the servomotor does not perform multiple rotations, but only performs rotation within one milling cycle. When the milling cycle is made for a tooth arrangement system, the cutting pick 4.2 in a certain circumference (generally 1/4 or 1/5 circles) adopts an arrangement method, the same tooth arrangement method is adopted in other circumferences, and the cutting pick 4.2 in a 1/4 or 1/5 circle is a milling cycle.
Referring to fig. 6-8, a cutting pick 4.2 is fixed to the vertical angle adjustment device by a cutting pick base 4.3, and the cutting pick base 4.3 can be rigidly connected by welding. The cutting pick base 4.3 is provided with a groove for accommodating the cutting pick 4.2, and the side body of the cutting pick base 4.3 is provided with a plurality of cutting pick thread through holes communicated with the groove; after the root of the cutting pick 4.2 is arranged in the groove, the cutting pick 4.2 is tightly pressed after the cutting pick fixing screw 4.4 penetrates through the cutting pick thread through hole, so that the cutting pick 4.2 is fixed on the cutting pick base 4.3. Pick 4.2 adopts the pick model that generally adopts in the engineering now, and when installing pick 4.2, at first put into pick base 4.3 with pick 4.2, put to predetermined position after, screw in pick set screw 4.4 to screw, accomplish the installation of pick 4.2 promptly. When a rock breaking test is carried out, a stress sensor is arranged between the cutting tooth 4.2 and the cutting tooth base 4.3, so that normal stress and tangential stress in the rock breaking process can be detected, and related data are provided for measuring rock breaking efficiency.
The vertical angle adjusting device can adjust the angle of the cutting pick 4.2 on a vertical plane and fix the cutting pick 4.2 at a vertical set angle; the vertical angle adjusting device includes: vertical angle adjusting device fixed part 4.5, vertical angle adjusting device rotating part 4.6, first rotation axis, a plurality of first set screws 4.9.
The vertical angle adjusting device fixing part 4.5 is a hollow cylinder, the upper part is fixedly connected with the bottom of the first connecting rod, and the lower part is provided with a vertical rotating groove; a plurality of first threaded through holes are further formed in the upper portion of the vertical angle adjusting device fixing portion 4.5. The vertical angle adjusting device rotating part 4.6 is rotatably arranged in the vertical angle adjusting device fixing part 4.5 through a first rotating shaft; the first rotating shaft is horizontally arranged, and the first threaded through holes are arranged in the radial direction of the first rotating shaft. First set screw 4.9 passes behind the first screw through-hole and tightly pushes up vertical angle adjusting device rotating part 4.6, makes vertical angle adjusting device rotating part 4.6 be fixed in on vertical angle adjusting device fixed part 4.5.
Pick base 4.3 is fixed in the lower part of vertical angle adjusting device rotating part 4.6, and stretches out vertical rotation groove, and vertical angle adjusting device rotating part 4.6 drives pick base 4.3 and rotates at vertical rotation groove to adjust the angle of pick 4.2 on the vertical plane, adjust the relative transmission shaft 4.14's of pick 4.2 tangential direction angle promptly (on transmission shaft 4.14's rotation tangential direction, pick 4.2 and rock stratum sample 11 are angled).
Furthermore, an adjusting knob 4.7 is arranged at the end part of the first rotating shaft, so that manual adjustment is facilitated; a first dial 4.8 is arranged at the end part of the rotating part 4.6 of the vertical angle adjusting device; the vertical angle adjusting device fixing part 4.5 is provided with a through hole corresponding to the first dial 4.8, and the vertical angle adjusting device fixing part 4.5 is provided with a first rotating angle reference line matched with the first dial 4.8 and used for reading the adjusted vertical rotating angle.
The vertical angle adjusting device fixing part 4.5 is a metal hollow cylinder, the vertical angle adjusting device rotating part 4.6 is set to be a cylinder, as a preferred embodiment, the vertical angle adjusting device rotating part 4.6 is a cylinder with two thin sides and a thick middle part, and the middle part of the vertical angle adjusting device rotating part 4.6 is in clearance fit with the vertical angle adjusting device fixing part 4.5.
The circumferential surface of the rotating part 4.6 of the vertical angle adjusting device is provided with a reticular texture groove, and the end part of the first fixing screw 4.9 is provided with a texture bulge matched with the reticular texture groove. The depth of the grooves of the net-shaped texture is checked according to the moment during rotation, the requirement that sliding does not occur during rotation can be met, the service life of the patterns is ensured, the diameter of the first fixing screw 4.9 also needs to be checked, the requirement of bending moment is met, and bending damage does not occur during rotation. The number of the first fixing screws 4.9 is 3, and the number of the first fixing screws 4.9 can be checked according to the strength.
The horizontal angle adjusting device is connected with the vertical angle adjusting device through a first connecting rod, and can adjust the angle of the cutting tooth 4.2 on a horizontal plane and fix the cutting tooth 4.2 at a horizontal set angle; the angle of the cutting pick 4.2 relative to the normal direction of the drive shaft 4.14 (the angle of the cutting pick with the rock formation in the direction of the axis of rotation of the drive shaft) can be adjusted.
Referring to fig. 9, the horizontal angle adjusting apparatus includes: the horizontal angle adjusting device comprises a horizontal angle adjusting device fixing part 4.11, a horizontal angle adjusting device rotating part 4.10, a second rotating shaft 4.13 and a plurality of second fixing screws 4.20.
The top of the horizontal angle adjusting device fixing part 4.11 is fixedly connected with a position adjusting device through a second connecting rod 4.19; the bottom of the horizontal angle adjusting device fixing part 4.11 is provided with a horizontal rotating groove for accommodating the second rotating shaft 4.13; a plurality of second threaded through holes are arranged on the horizontal angle adjusting device fixing part 4.11.
The second rotating shaft 4.13 is movably arranged in the horizontal rotating groove along the vertical direction, the second rotating shaft 4.13 is a T-shaped cylindrical shaft with a large upper diameter and a small lower diameter, and the second rotating shaft 4.13 can rotate along the horizontal direction; the second threaded through hole is arranged in the radial direction of the second rotation axis 4.13; the horizontal angle adjusting device rotating portion 4.10 is suspended below the horizontal angle adjusting device fixing portion 4.11 by a second rotating shaft 4.13.
A second fixing screw 4.20 penetrates through the second threaded through hole and then tightly pushes the second rotating shaft, so that the rotating part 4.10 of the horizontal angle adjusting device is fixed with the fixing part 4.11 of the horizontal angle adjusting device; the top of the first connecting rod is fixed at the bottom of the rotating part 4.10 of the horizontal angle adjusting device; the bottom of the second link 4.19 is fixed to the top of the horizontal angle adjusting means fixing portion 4.11.
Furthermore, the horizontal angle adjusting device fixing part 4.11 and the horizontal angle adjusting device rotating part 4.10 are both arranged to be cylinders; a second dial 4.21 is arranged at the circumferential position of the top end of the rotating part 4.10 of the horizontal angle adjusting device; the bottom end circumference position of the horizontal angle adjusting device fixing part 4.11 is provided with a second corner reference line matched with the second dial 4.21. The circumference of the second rotating shaft 4.13 is provided with a reticular texture groove corresponding to the position of the second fixing screw 4.20, the end part of the second fixing screw 4.20 is provided with a texture bulge matched with the reticular texture groove, and the setting principle of the reticular texture groove and the texture bulge is the same as that of the reticular texture groove and the texture bulge of the vertical angle adjusting device.
Referring to fig. 10, the position adjusting device is connected with the horizontal angle adjusting device through a second connecting rod 4.19; the position adjusting device is arranged on the transmission shaft 4.14 in a sliding mode and can turn over relative to the transmission shaft 4.14. The position adjustment device includes: a position adjusting device upper part 4.17, a position adjusting device lower part 4.16, a plurality of fastening screws and nuts 4.15, and a plurality of third fixing screws 4.18.
The bottom shape of the upper part 4.17 of the position adjusting device is matched with the shape of the upper part of the transmission shaft 4.14; the shape of the top surface of the lower part 4.16 of the position adjusting device is matched with the shape of the lower part of the transmission shaft 4.14; the upper part 4.17 of the position adjusting device is fixedly connected with the lower part 4.16 of the position adjusting device through a plurality of fastening screws and nuts 4.15; a combined shaft sleeve body formed by butting the upper part 4.17 of the position adjusting device and the lower part 4.16 of the position adjusting device is provided with a shaft hole for a transmission shaft 4.14 to pass through, and the combined shaft sleeve body is connected with the transmission shaft 4.14 in a sliding way; the combined shaft sleeve body is provided with a plurality of third threaded through holes.
The transmission shaft 4.14 is horizontally arranged, and the third threaded through holes are arranged along the radial direction of the transmission shaft 4.14; a third fixing screw 4.18 penetrates through the third threaded through hole and then tightly pushes against the transmission shaft 4.14, so that the combined shaft sleeve body is fixed with the transmission shaft 4.14; the top of the second link 4.19 is fixed to the bottom of the lower part 4.16 of the position adjustment device.
When the position adjusting device is installed, the installation position of the position adjusting device is firstly determined, then the upper part 4.17 of the position adjusting device is installed, the lower part 4.16 of the position adjusting device is aligned with the upper part 4.17 of the position adjusting device, then the fastening screw and the nut 4.15 are installed, and the third fixing screw 4.18 is installed after the position is determined.
Furthermore, the first connecting rod and the second connecting rod 4.19 are metal rods and are connected with the position adjusting device, the horizontal angle adjusting device and the vertical angle adjusting device through welding, so that the connection stability of all parts in a rock breaking test is guaranteed. The upper part 4.17 of the position adjusting device and the lower part 4.16 of the position adjusting device are arranged in a semicircular shape, the two sides of the position adjusting device extend to butt joint plates, and the butt joint plates are provided with through holes for fastening screws to pass through; the position of the transmission shaft 4.14 corresponding to the third fixing screw 4.18 is provided with a reticular texture groove, and the end part of the third fixing screw 4.18 is provided with a texture bulge matched with the reticular texture groove.
Referring to the attached drawing 11, the adjusting mechanism of the cutting device 4 can adjust the spacing, the horizontal position and the rock entering angle of the multiple cutting teeth 4.2, the position adjusting device of the adjusting mechanism adjusts the spacing and the horizontal position between the different cutting teeth 4.2, and the different horizontal positions mean different rock entering sequences; the horizontal angle adjusting device and the vertical angle adjusting device of the adjusting mechanism can change the tangential direction angle and the normal direction angle of each cutting tooth 4.2 relative to the transmission shaft 4.14, and then the rock entering angle of each cutting tooth 4.2 is changed.
Further, referring to fig. 1 and 2, a bearing platform is arranged on the top of the base 1; the support frame includes: a plurality of supporting columns 1.1 distributed at the corners of the bearing platform and a top platform 1.2 fixed on the supporting columns 1.1; the top platform 1.2 is provided with a fixing groove matched with the strut 1.1, and the strut 1.1 and the top platform 1.2 are fixed through screws; the sample box 2 is set to be a box structure with an open top and is formed by installing a steel plate and a fixing screw 2.4. The inner cavity of the sample box 2 is loaded with a rock mass sample 11; a water outlet 2.2 is arranged at the bottom of the sample box 2; a detachable filter screen 5.5 is arranged on the water outlet 2.2.
Further, referring to fig. 12, the impact rock-breaking testing machine is further provided with a confining pressure loading device 2.1, which includes: the device comprises two linear force application parts, two loading plates 2.3, namely a transverse loading plate and a longitudinal loading plate, wherein the transverse loading plate and the longitudinal loading plate are respectively arranged at the position of a transverse side wall and the position of a longitudinal side wall in a sample box 2; a1 cm distance is reserved between the loading plates 2.3 to prevent the two loading plates 2.3 from being extruded mutually, the linear force application component is arranged at the outer side position corresponding to the loading plate 2.3 on the sample box 2, and the output end of the linear force application component is connected with the loading plate 2.3 in the sample box 2 and has a certain stroke. The output ends of the two linear force application components are respectively fixed with a transverse loading plate and a longitudinal loading plate so as to respectively apply transverse pressure and longitudinal pressure to the rock mass sample 11, and the linear force application components can be jacks.
Further, referring to fig. 1 and 2, the impact rock breaking tester is further provided with a water circulation system, including: the water storage device comprises a water tank 5.1, a water pump 5.2, a plurality of water pipes, a water storage tank 5.4 and a plurality of spray heads 5.6, wherein the water tank 5.1 is arranged on a base 1, and the water tank 5.1 is communicated with the water storage tank 5.4 through a water pipe 5.3; the water pump 5.2 is arranged on the water conveying pipeline 5.3; the water storage tank 5.4 is connected with the spray head 5.6 through a water pipe.
A plurality of shower nozzles 5.6 set up on the cutter frame 4.1 of cutting device 4, specifically can be 2 shower nozzles 5.6 of establishing respectively at the cutter frame both ends, and the jet direction of shower nozzle 5.6 suits with cutting tooth 4.2 position of cutting device 4, and shower nozzle 5.6 guides rivers to the position of cutting, is used for the cooling dust fall. Because the bottom of the sample box 2 is provided with the water outlet 2.2, the water outlet 2.2 is communicated with the water tank through the water return pipeline, the water circulation is realized, and the water-saving function is realized. The water outlet 2.2 is provided with a detachable filter screen 5.5 for filtering out the crushed stone impurities generated by cutting the rock mass sample 11 in the rock impact breaking process.
Further, referring to fig. 1 and 2, the impact rock breaking testing machine is further provided with a hoisting system, including: hoist 10 and running gear 6.1, hoist 10 includes: the rotary mechanism comprises a rotary motor, a rotary seat, a suspension arm, a lifting cable, a cable winding motor and a clamping component, wherein the rotary seat is movably arranged on a supporting frame, and the rotary motor drives the rotary seat to rotate; the suspension arm is arranged on the rotating seat; the lifting motor is arranged on the suspension arm; one end of the lifting cable is fixed on an output shaft of the cable winding motor, and the other end of the lifting cable is hung on the clamping component; the cable winding motor rotates in two directions to make the lifting cable lengthen or shorten and drive the clamping part to vertically descend or ascend; the gripping member is capable of gripping the rock mass specimen 11.
The running gear comprises: the walking driving part 6.1 and the guide rail 6.2, the guide rail 6.2 is fixed on the bearing platform on the base 1; the sample box 2 is arranged on the guide rail 6.2 in a sliding way; the output end of the walking driving part 6.1 is fixed with the sample box 2, the sample box 2 can slide and extend out of the supporting frame to the position right below the clamping part so as to load the rock mass sample 11, and meanwhile, the sample box 2 can slide and retract the supporting frame to the position right below the cutting device 4. The travel drive means 6.1 may be a jack.
Because the rock mass sample 11 is large in size and heavy in weight, the elevator 10 is matched with the traveling device, so that the sample loading efficiency can be effectively improved, and the sample loading difficulty can be reduced.
Further, referring to fig. 2 and 13, the impact rock breaking testing machine is further provided with a monitoring system, including: the device comprises a control platform 7, a control circuit, a normal stress sensor 9.1 and a tangential stress sensor 9.2, wherein the control circuit is arranged on the control platform 7 and is electrically connected with a display, a control switch, the normal stress sensor 9.1, the tangential stress sensor 9.2, a driving part (specifically a linear force application part connected with a transverse loading plate and a longitudinal loading plate) of a confining pressure loading device 2.1, a driving part (specifically a linear driving part 3 and a rotary driving part 8) of a cutting device 4, a water pump 5.2 of a water circulation system and a driving part (specifically a walking driving part 6.1) of a hoisting system.
The normal stress sensor 9.1 is arranged at the top end of a cutting tooth 4.2 of the cutting device 4 so as to detect the impact normal stress of the cutting tooth 4.2 in the rock breaking process; the tangential stress sensor 9.2 is arranged at the side end of a cutting tooth 4.2 of the cutting device 4 so as to detect the impact tangential stress of the cutting tooth 4.2 in the rock breaking process; the normal stress sensor 9.1 and the tangential stress sensor 9.2 both adopt miniature impact force sensors, and the normal stress sensor 9.1 is arranged at the end part of the inner side of the cutting pick base 4.3, is contacted with the end part of the cutting pick 4.2 and is used for detecting the impact normal force of the cutting pick 4.2. The tangential stress sensor 9.2 is arranged on the inner side face of the cutting pick base 4.3, when the cutting pick 4.2 is subjected to tangential force, the tangential stress sensor 9.2 can be extruded to one side, so that the tangential stress sensor 9.2 generates stress value information, the normal stress sensor 9.1 and the tangential stress sensor 9.2 transmit the measured stress value to the control console 7 through the electric signal transmission line 7.1, and the relation between the stress value and time is displayed and recorded.
The control console 7 is provided with a display and a plurality of control switches, and the control switches respectively control the start-stop states of a driving part of the confining pressure loading device 2.1, a driving part of the cutting device 4, a water pump 5.2 of the water circulation system and a driving part of the hoisting system; the display displays the impact normal stress, the impact tangential stress, the working parameter information of the driving part of the confining pressure loading device 2.1, the working parameter information of the driving part of the cutting device 4, the working parameter information of the water pump 5.2 of the water circulation system and the working parameter information of the driving part of the hoisting system.
This strike broken rock testing machine not only can study the influence of single factor to broken rock efficiency, also can study a plurality of factors to broken rock efficiency interact (carry out the experiment of different pick 4.2 intervals to broken rock efficiency influence, the experiment of the different rock sequence of going into of many picks 4.2 to broken rock efficiency influence, the experiment of going into rock angle to broken rock efficiency influence, the experiment of different pick 4.2 types to broken rock efficiency influence, can realize the arbitrary interval of a plurality of picks 4.2, the arbitrary rock sequence of going into, the strike broken rock test of the arbitrary rock angle of going into, tooth system cloth has the advantage to the research double round slot milling machine, make tooth system cloth wider to the research scope of milling efficiency, the research factor is more, the test result is closer to the engineering reality, has apparent practicality.
The above-mentioned embodiments further describe the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a many picks of groove cutting machine interact strikes broken rock testing machine which characterized in that includes: the cutting device comprises a base, a sample box and a cutting device, wherein a supporting frame is arranged on the base; the sample box is arranged on the base and used for loading a rock mass sample;
the cutting device comprises: linear drive unit, tool frame, rotary drive unit, transmission shaft, a plurality of picks and pick base, multiunit adjustment mechanism, adjustment mechanism includes: a position adjusting device, a horizontal angle adjusting device and a vertical angle adjusting device,
the linear driving part is arranged on the supporting frame; the output end of the linear driving component is fixedly connected with the cutter frame and drives the cutter frame to vertically lift or press down;
the transmission shaft is rotatably arranged on the cutter frame;
the rotary driving part is arranged on the cutter frame, and the output end of the rotary driving part is fixedly connected with the transmission shaft so as to drive the transmission shaft to rotate;
the cutting pick is fixed on the vertical angle adjusting device through the cutting pick base, and the vertical angle adjusting device can adjust the angle of the cutting pick on a vertical plane and fix the cutting pick at a vertical set angle;
the horizontal angle adjusting device is connected with the vertical angle adjusting device through a first connecting rod, and the horizontal angle adjusting device can adjust the angle of the cutting pick on a horizontal plane and fix the cutting pick at a horizontal set angle;
the position adjusting device is connected with the horizontal angle adjusting device through a second connecting rod; the position adjusting device is arranged on the transmission shaft in a sliding mode and can turn over relative to the transmission shaft.
2. The multi-pick interaction impact rock-breaking test machine of a slot milling machine as claimed in claim 1,
the cutting pick base is provided with a groove for accommodating the cutting pick, and the side body of the cutting pick base is provided with a plurality of cutting pick thread through holes communicated with the groove;
and the root of the cutting pick penetrates through the cutting pick thread through hole through a cutting pick fixing screw and then is tightly pressed against the cutting pick after being arranged in the groove, so that the cutting pick is fixed on the cutting pick base.
3. The multi-pick interaction impact rock-breaking test machine of a slot milling machine as claimed in claim 1, wherein said vertical angle adjustment means comprises: a vertical angle adjusting device fixing part, a vertical angle adjusting device rotating part, a first rotating shaft, a plurality of first fixing screws,
the fixing part of the vertical angle adjusting device is a hollow cylinder, the upper part of the fixing part is fixedly connected with the bottom of the first connecting rod, and the lower part of the fixing part is provided with a vertical rotating groove; the upper part of the fixing part of the vertical angle adjusting device is also provided with a plurality of first threaded through holes;
the vertical angle adjusting device rotating part is rotatably arranged in the vertical angle adjusting device fixing part through the first rotating shaft; the first rotating shaft is horizontally arranged, and the first threaded through holes are arranged along the radial direction of the first rotating shaft;
the first fixing screw penetrates through the first threaded through hole and then tightly pushes the rotating part of the vertical angle adjusting device, so that the rotating part of the vertical angle adjusting device is fixed on the fixed part of the vertical angle adjusting device;
the cutting pick base is fixed on the lower portion of the rotating portion of the vertical angle adjusting device and extends out of the vertical rotating groove, and the rotating portion of the vertical angle adjusting device drives the cutting pick base to rotate in the vertical rotating groove so as to adjust the angle of the cutting pick on a vertical plane.
4. The multi-pick interaction impact rock-breaking test machine of a slot milling machine as claimed in claim 1, wherein said horizontal angle adjustment means comprises: a fixed part of the horizontal angle adjusting device, a rotating part of the horizontal angle adjusting device, a second rotating shaft and a plurality of second fixing screws,
the top of the fixed part of the horizontal angle adjusting device is fixedly connected with the position adjusting device through the second connecting rod; the bottom of the fixing part of the horizontal angle adjusting device is provided with a horizontal rotating groove for accommodating the second rotating shaft; a plurality of second threaded through holes are formed in the fixing part of the horizontal angle adjusting device;
the second rotating shaft is movably arranged in the horizontal rotating groove along the vertical direction, the second rotating shaft is a T-shaped cylindrical shaft with a large upper diameter and a small lower diameter, and the second rotating shaft can rotate along the horizontal direction; the second threaded through hole is arranged in a radial direction of the second rotating shaft;
the horizontal angle adjusting device rotating part is hung below the horizontal angle adjusting device fixing part through the second rotating shaft;
the second fixing screw penetrates through the second threaded through hole and then tightly pushes the second rotating shaft, so that the rotating part of the horizontal angle adjusting device is fixed with the fixing part of the horizontal angle adjusting device;
the top of the first connecting rod is fixed at the bottom of the rotating part of the horizontal angle adjusting device;
the bottom of the second connecting rod is fixed at the top of the fixed part of the horizontal angle adjusting device.
5. The multi-pick interaction impact rock-breaking test machine of a slot milling machine of claim 1, wherein the position adjustment device comprises: an upper part of the position adjusting device, a lower part of the position adjusting device, a plurality of fastening screws and nuts, a plurality of third fixing screws,
the bottom surface shape of the upper part of the position adjusting device is matched with the shape of the upper part of the transmission shaft;
the shape of the top surface of the lower part of the position adjusting device is matched with the shape of the lower part of the transmission shaft;
the upper part of the position adjusting device is fixedly connected with the lower part of the position adjusting device through a plurality of fastening screws and nuts; the combined shaft sleeve body formed by butting the upper part of the position adjusting device and the lower part of the position adjusting device is provided with a shaft hole for the transmission shaft to pass through, and the combined shaft sleeve body is connected with the transmission shaft in a sliding way; the combined shaft sleeve body is provided with a plurality of third threaded through holes;
the transmission shaft is horizontally arranged, and the third threaded through holes are arranged along the radial direction of the transmission shaft;
the third fixing screw penetrates through the third threaded through hole and then tightly props against the transmission shaft, so that the combined shaft sleeve body is fixed with the transmission shaft;
the top of the second connecting rod is fixed at the bottom of the lower part of the position adjusting device.
6. The multi-pick interaction impact rock-breaking test machine of a slot milling machine as claimed in claim 1,
a bearing platform is arranged at the top of the base; the support frame includes: the supporting columns are distributed at the corners of the bearing platform, and the top platform is fixed on the supporting columns;
the top platform is provided with a fixing groove matched with the strut, and the strut and the top platform are fixed through screws;
the sample box is of a box body structure with an open top, and a rock sample is loaded in a cavity in the sample box; a water outlet is formed in the bottom of the sample box; the water outlet is provided with a detachable filter screen.
7. The multi-cutting-tooth interaction impact rock breaking tester of a slot milling machine according to claim 1, further provided with a confining pressure loading device, comprising: two linear force applying components, a transverse loading plate and a longitudinal loading plate,
the transverse loading plate and the longitudinal loading plate are respectively arranged at the position of a transverse side wall and the position of a longitudinal side wall in the sample box;
and the output ends of the two linear force application components are respectively used for fixing the transverse loading plate and the longitudinal loading plate so as to respectively apply transverse pressure and longitudinal pressure to the rock mass sample.
8. The multi-cutting-tooth interaction impact rock-breaking tester of a slot milling machine according to claim 1, further provided with a water circulation system comprising: a water tank, a water pump, a plurality of water pipes, a water storage tank and a plurality of spray heads, wherein,
the water tank is arranged on the base and is communicated with the water storage tank through a water conveying pipeline;
the water pump is arranged on the water conveying pipeline;
the water storage tank is connected with the spray head through the water pipe;
the plurality of spray heads are arranged on a tool frame of the cutting device, and the spraying direction of the spray heads is adapted to the position of cutting teeth of the cutting device.
9. The multi-cutting-tooth interaction impact rock breaking tester of a slot milling machine according to claim 1, further provided with a hoisting system comprising: a hoisting machine and a running gear,
the lifting machine comprises: the cable winding device comprises a rotating motor, a rotating seat, a suspension arm, a lifting cable, a cable winding motor and a clamping component, wherein the rotating seat is movably arranged on the supporting frame, and the rotating motor drives the rotating seat to rotate; the suspension arm is arranged on the rotary seat; the lifting motor is arranged on the suspension arm; one end of the lifting cable is fixed on an output shaft of the cable winding motor, and the other end of the lifting cable is hung on the clamping component; the cable winding motor rotates in two directions to enable the lifting cable to be lengthened or shortened and drive the clamping component to vertically descend or ascend; the clamping component can grab the rock mass sample;
the running gear comprises: the walking driving part and the guide rail are fixed on the bearing platform on the base; the sample box is arranged on the guide rail in a sliding manner; the output end of the walking driving component fixes the sample box, the sample box can be glidingly extended out of the supporting frame to be under the clamping component so as to load the rock mass sample, and meanwhile, the sample box can be glidingly retracted into the supporting frame to be under the cutting device.
10. The multi-cutting-tooth interaction impact rock breaking tester of a slot milling machine according to claim 1, further provided with a monitoring system comprising: a console, a control circuit, a normal stress sensor and a tangential stress sensor,
the control circuit is arranged on the control platform and is electrically connected with the display, the control switch, the normal stress sensor, the tangential stress sensor, a driving part of the confining pressure loading device, a driving part of the cutting device, a water pump of the water circulation system and a driving part of the hoisting system;
the normal stress sensor is arranged at the top end of a cutting tooth of the cutting device so as to detect the impact normal stress of the cutting tooth in the rock breaking process;
the tangential stress sensor is arranged at the side end of a cutting tooth of the cutting device so as to detect the impact tangential stress of the cutting tooth in the rock breaking process;
the control console is provided with a display and a plurality of control switches, and the control switches respectively control the on-off states of a driving part of the confining pressure loading device, a driving part of the cutting device, a water pump of the water circulation system and a driving part of the hoisting system; the display displays the impact normal stress, the impact tangential stress, the working parameter information of the driving part of the confining pressure loading device, the working parameter information of the driving part of the cutting device, the working parameter information of the water pump of the water circulation system and the working parameter information of the driving part of the hoisting system.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112345283A (en) * | 2020-11-25 | 2021-02-09 | 中国科学院武汉岩土力学研究所 | Multi-cutting-tooth interaction impact rock breaking testing machine of slot milling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112345283A (en) * | 2020-11-25 | 2021-02-09 | 中国科学院武汉岩土力学研究所 | Multi-cutting-tooth interaction impact rock breaking testing machine of slot milling machine |
| CN112345283B (en) * | 2020-11-25 | 2024-09-27 | 中国科学院武汉岩土力学研究所 | Multi-pick interaction impact rock breaking testing machine of slot milling machine |
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