CN213543011U - Horizontal heat pump drying system - Google Patents

Horizontal heat pump drying system Download PDF

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Publication number
CN213543011U
CN213543011U CN202022517810.8U CN202022517810U CN213543011U CN 213543011 U CN213543011 U CN 213543011U CN 202022517810 U CN202022517810 U CN 202022517810U CN 213543011 U CN213543011 U CN 213543011U
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drying
air valve
heating device
heat pump
horizontal heat
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CN202022517810.8U
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苑亚
金建龙
杨鲁伟
魏娟
李博
董建
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Technical Institute of Physics and Chemistry of CAS
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Technical Institute of Physics and Chemistry of CAS
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Abstract

The embodiment of the utility model provides a horizontal heat pump drying system. This drying system includes: the drying box is communicated with the main machine room through an air supply air valve and an air return air valve, a middle partition plate is arranged in the drying box, a first heating device and a second heating device are respectively arranged on two sides of the middle partition plate, the drying box is divided into two drying rooms, the first heating device comprises a first condenser, a first condensing fan and a first fresh air valve which are sequentially arranged, and the second heating device comprises a second condensing fan, a second condenser and a second fresh air valve which are sequentially arranged; the main machine room is also provided with a moisture exhaust air valve. The utility model discloses an adjust each blast gate, can switch between two kinds of modes at semi-open system or closed system circulation according to the actual humidity in the drying cabinet, can make full use of drying cabinet exhaust used heat, improve the dehumidification performance of system, make entire system green more energy-conserving high-efficient.

Description

Horizontal heat pump drying system
Technical Field
The utility model relates to a dry technical field of heat pump especially relates to a horizontal heat pump drying system.
Background
Drying is indispensable in the primary processing processes of agricultural products, traditional Chinese medicinal materials and the like, and the heat pump technology has the characteristics of green and energy saving and is widely applied in the drying processes of various industries. The prior commonly used heat pump drying systems comprise a semi-open type heat pump drying system and a closed circuit type heat pump drying system, but the semi-open type heat pump drying system has insufficient waste heat utilization, the performance of the semi-open type heat pump drying system is greatly influenced by environmental factors, and the performance of the system is lower at low ring temperature. Although a closed heat pump drying system is less affected by environmental factors, an auxiliary condenser or some heat rejection equipment is required and its performance is relatively low.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a horizontal heat pump drying system for solve among the prior art semi-open heat pump drying system at the relatively poor and closed heat pump drying system's of low temperature ring temperature performance relatively poor defect of performance.
According to the utility model provides a horizontal heat pump drying system, include: the drying box is communicated with the main room through an air supply air valve and an air return air valve, an intermediate partition plate is arranged in the drying box along the length direction of the drying box, a first heating device and a second heating device are respectively arranged on two sides of the intermediate partition plate and divide the drying box into two drying rooms, the first heating device comprises a first condenser, a first condensing fan and a first fresh air valve which are sequentially arranged from a first end to a second end of the intermediate partition plate, and the second heating device comprises a second condensing fan, a second condenser and a second fresh air valve which are sequentially arranged from the first end to the second end of the intermediate partition plate; and the main machine room is also provided with a moisture exhaust air valve.
The heating device comprises a first heating device, a second heating device and a separation net, wherein the separation net is arranged on two sides of the first heating device and two sides of the second heating device respectively, and a plurality of through holes are uniformly distributed on the surface of the separation net at intervals.
The first condensation fan and the second condensation fan are both positive and negative rotating fans.
Wherein, still include humidity transducer and temperature sensor, humidity transducer set up in the drying cabinet, temperature sensor set up in the host computer is indoor.
Wherein, the lateral wall at the drying cabinet sets up into the bin gate.
Wherein, a mainframe door is arranged on the side wall of the mainframe chamber.
The embodiment of the utility model provides a pair of horizontal heat pump drying system through adjusting each blast gate, can switch between two kinds of modes of semi-open system or closed system circulation according to the actual humidity in the drying cabinet, can make full use of drying cabinet exhaust used heat, improves the dehumidification performance of system, makes entire system green energy-conserving high-efficient more.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a horizontal heat pump drying system according to an embodiment of the present invention;
FIG. 2 is a schematic sectional view taken along line A-A in FIG. 1;
fig. 3 is a schematic view of the airflow direction when the first condensing fan and the second condensing fan rotate forward according to the embodiment of the present invention;
FIG. 4 is a schematic sectional view taken along line B-B in FIG. 3;
fig. 5 is a schematic view of the airflow direction when the first condensing fan and the second condensing fan reverse in the embodiment of the present invention;
fig. 6 is a schematic cross-sectional view of C-C in fig. 5.
Reference numerals:
1: a drying chamber; 2: a first heating chamber; 3: a second heating chamber; 4: a middle partition plate; 5: a heat pump unit; 61: a first condenser; 62: a second condenser; 71: a first condensing fan; 72: a second condensing fan; 8: an air supply valve; 9: a return air valve; 10: a moisture exhaust air valve; 11: a first fresh air valve; 12: a second fresh air valve; 13: separating the net; 14: a feeding gate; 15: the mainframe door.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or point connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A horizontal heat pump drying system according to an embodiment of the present invention is described below with reference to fig. 1 to 6, including: the drying box is communicated with the main machine room through a supply air valve 8 and a return air valve 9, a middle partition plate 4 is arranged in the drying box along the length direction of the drying box, a first heating device and a second heating device are respectively arranged on two sides of the middle partition plate 4, the drying box is divided into two drying rooms 1, the first heating device comprises a first condenser 61, a first condensing fan 71 and a first fresh air valve 11 which are sequentially arranged from a first end to a second end of the middle partition plate 4, and the second heating device comprises a second condensing fan 72, a second condenser 62 and a second fresh air valve 12 which are sequentially arranged from the first end to the second end of the middle partition plate 4; a moisture exhaust damper 10 is also provided in the main machine room.
Specifically, the heat pump unit 5 is placed in the main unit room, and the opening or closing of the moisture exhaust air valve 10 can regulate and control the moisture exhaust effect in the main unit room. Enough length is left between the two ends of the middle partition plate 4 and the side wall of the drying box for the drying vehicle to enter and exit. And the air supply valve 8 and the air return valve 9 respectively control air supply and air return between the drying box and the main machine room, and the air return valve 9 is positioned above the air supply valve 8. The first heating device and the second heating device are respectively positioned at the middle positions of two sides of the middle partition plate 4. The first heating device, the second heating device and the middle partition plate 4 divide the drying box into two drying chambers 1, air in the drying chambers 1 can be directionally moved through the first condensing fan 71 and the second condensing fan 72, and circulating air flows are formed in the two drying chambers 1 (as shown in fig. 3 and 5).
Further, the first condenser 61 and the second condenser 62 heat the air flow, the first condensing fan 71 and the second condensing fan 72 drive the air in the drying chamber 1 to flow, and the first fresh air valve 11 and the second fresh air valve 12 guide the outdoor air purified by the fresh air fans into the drying box. It should be understood that the relative positions of the first condensing fan 71 and the first condenser 61 and the relative positions of the second condensing fan 72 and the second condenser 62 are the same during the same wind direction cycle, for example: as shown in fig. 3, according to the direction of the wind, the first condensing fan 71 is located in front of the first condenser 61, and the second condensing fan 72 is located in front of the second condenser 62; as shown in fig. 5, the first condensing fan 71 is located behind the first condenser 61, and the second condensing fan 72 is located behind the second condenser 62 in the wind direction.
When the humidity in the drying box is higher than a first set humidity, adopting a semi-open system circulation process; and when the humidity in the drying box is greater than the second set humidity, adopting a closed system circulation process. It is understood that the supply air valve 8, the return air valve 9, the first fresh air valve 11, the second fresh air valve 12 and the exhaust air valve 10 may be opened or closed according to the drying mode to be used, and the first condensing fan 71 and the second condensing fan 72 may also be opened or closed according to the drying requirement.
Since the drying chamber 1 itself is located in the supply and return ducts of the circulation process, a large amount of material and space can be saved.
The embodiment of the utility model provides a pair of horizontal heat pump drying system, through adjusting each blast gate, can switch between two kinds of modes of semi-open system or closed system circulation according to the actual humidity in the drying cabinet, adopt two kinds of system coupling control logics, realize the concrete processing demand, avoid the defect of two kinds of operation mode alone operations, make this system have wider application environment scope, can make full use of drying cabinet exhaust used heat, improve the dehumidification performance of system, make entire system more green energy-conserving high-efficient.
In one embodiment, the horizontal heat pump drying system further includes a separation net 13, the separation net 13 is respectively disposed on two sides of the first heating device and two sides of the second heating device, and a plurality of through holes are uniformly distributed on the surface of the separation net 13. The first heating device can be separated from the drying chamber 1 by the separation net 13, and the separation net 13 on the two sides of the first heating device separates the first heating chamber 2; similarly, the second heating means may be separated from the drying chamber 1 by a partition 13, and the second heating chamber 3 may be separated by partitions 13 on both sides of the second heating means. Further, the through holes on the partition net 13 can be round holes, which mainly plays a role in dredging the air flow, so that the air flow enters the drying chamber 1 more gently.
In one embodiment, the first condensing fan 71 and the second condensing fan 72 are both forward and reverse rotation fans. In the present embodiment, the rotation states of the first condensing fan 71 and the second condensing fan 72 need to be kept consistent, i.e. simultaneously forward (as shown in fig. 3) or simultaneously reverse (as shown in fig. 5), to ensure that the airflow can circularly move in a certain direction in the drying chamber 1. The present embodiment can set a certain time interval, change the rotation direction of the first condensing fan 71 and the second condensing fan 72, and solve the problem of uneven drying, thereby achieving the purpose of reducing the drying time and improving the drying energy efficiency.
In one embodiment, the horizontal heat pump drying system further comprises a humidity sensor and a temperature sensor, wherein the humidity sensor is arranged in the drying box, and the temperature sensor is arranged in the main machine room. In this embodiment, adopt the humidity in the humidity transducer monitoring drying cabinet, adopt the indoor temperature of temperature sensor monitoring host computer to judge according to the data that humidity transducer and temperature sensor monitored, adopt which kind of mode to carry out the drying.
In one embodiment, a loading door 14 is provided on the side wall of the drying box for filling or removing the material.
In one embodiment, a main room door 15 is disposed on a side wall of the main room for ventilating the main room, and the heat pump unit 5 is communicated with the external environment through the main room door 15 and the plurality of dehumidification air valves 10.
The embodiment of the utility model provides a still disclose a working method according to the horizontal heat pump drying system as above-mentioned embodiment, include:
setting a first set humidity and a second set humidity, wherein the value of the first set humidity is greater than that of the second set humidity;
when the humidity in the drying box is higher than the first set humidity, a semi-open system circulation process is adopted (as shown in figures 3 and 4): and (3) opening a dehumidifying air valve 10 and a blowing air valve 8, closing a return air valve 9, gradually opening a first fresh air valve 11 or a second fresh air valve 12 when the humidity in the drying box reaches a first set humidity, and dehumidifying by the heat pump unit 5 and the dehumidifying air valve 10 at the moment.
When the humidity in the drying box is greater than the second set humidity but less than the first set humidity, a closed system circulation process is adopted (as shown in fig. 5 and 6): and closing the dehumidifying air valve 10, the first fresh air valve 11 and the second fresh air valve 12, and opening the air supply air valve 8 and the air return air valve 9, wherein the heat pump unit 5 is used for dehumidifying completely.
Two kinds of modes of semi-open system circulation process and closed system circulation process all can adjust according to the reality, and when humidity in the drying cabinet was greater than first settlement humidity, automatic switch to semi-open system circulation, when humidity in the drying cabinet was greater than the second and set for humidity but was less than first settlement humidity, automatic switch to closed system circulation can avoid closed drying system to produce the bad condition of dehumidification under the lower operating mode of air relative humidity. The mode switching is controlled by the humidity value of the drying box, waste heat discharged by the drying box can be fully utilized, the dehumidification performance of the system is improved, and the whole system is more green, energy-saving and efficient.
Specifically, when the drying system is just turned on, the air in the drying box is continuously circulated by the first and second condensing fans 71 and 72, and the first and second condensers 61 and 62 continuously heat the air flow, and the temperature is continuously increased. At this time, both the supply air valve 8 and the return air valve 9 are closed, and the indoor load is completely borne by the condenser.
It should be understood that, in summer, a semi-open system circulation is generally adopted, and the heat pump unit 5 and the dehumidification air valve 10 perform dehumidification together; in winter, the closed system circulation and the semi-open system circulation are generally adopted for coupling control, and the heat pump unit 5 and the ambient air are used for dehumidifying.
In one embodiment, during the circulation process of the semi-open system, the mainframe door 15 is opened, and the heat pump unit 5 continuously exchanges heat with the outside air; in the closed system circulation process, the mainframe door 15 is closed, and the heat pump unit 5 does not exchange heat with the outside air.
In one embodiment, during the circulation process of the semi-open system, the opening degrees of the air supply valve 8, the moisture exhaust valve 10, the first fresh air valve 11 or the second fresh air valve 12 are controlled according to the humidity in the drying box, and when the humidity in the drying box is higher, the opening degrees of the air supply valve 8, the moisture exhaust valve 10, the first fresh air valve 11 or the second fresh air valve 12 are higher. It should be understood that the open fresh air damper is the damper at the inlet of the fan, and the damper at the outlet of the fan is in the closed state, i.e. as shown in fig. 3, the second fresh air damper 12 is open and the first fresh air damper 11 is closed, as shown in fig. 5, the first fresh air damper 11 is open and the second fresh air damper 12 is closed. It can be seen that whether the first fresh air valve 11 and the second fresh air valve 12 are opened or not is related to the moving direction of the air flow (i.e. the forward and reverse rotation of the first condensing fan 71 and the second condensing fan 72).
In the circulation process of the closed system, the opening degrees of the air supply valve 8 and the air return valve 9 are controlled according to the temperature in the main machine room, the lower the temperature in the main machine room is, the larger the opening degrees of the air supply valve 8 and the air return valve 9 are, and when the temperature in the drying box reaches the set temperature, the air supply valve 8 and the air return valve 9 are completely opened. In the two modes, the opening of each air valve is adjusted according to the air parameters in the main machine room and the drying box, so that the unit can be kept to operate under the optimal working condition.
In one embodiment, the first condensing fan 71 and the second condensing fan 72 adjust forward rotation and reverse rotation at intervals of a set time, as shown in fig. 3, the first condensing fan 71 and the second condensing fan 72 both rotate forward, as shown in fig. 5, the first condensing fan 71 and the second condensing fan 72 both rotate reverse, and the forward rotation and the reverse rotation are switched at certain time intervals, so that the problem of uneven drying is solved, and the purposes of reducing drying time and improving drying energy efficiency are achieved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (6)

1. A horizontal heat pump drying system, comprising: the drying box is communicated with the main room through an air supply air valve and an air return air valve, an intermediate partition plate is arranged in the drying box along the length direction of the drying box, a first heating device and a second heating device are respectively arranged on two sides of the intermediate partition plate and divide the drying box into two drying rooms, the first heating device comprises a first condenser, a first condensing fan and a first fresh air valve which are sequentially arranged from a first end to a second end of the intermediate partition plate, and the second heating device comprises a second condensing fan, a second condenser and a second fresh air valve which are sequentially arranged from the first end to the second end of the intermediate partition plate; and the main machine room is also provided with a moisture exhaust air valve.
2. The horizontal heat pump drying system of claim 1, further comprising a separation net, wherein the separation net is respectively arranged on two sides of the first heating device and two sides of the second heating device, and a plurality of through holes with uniform intervals are distributed on the surface of the separation net.
3. The horizontal heat pump drying system of claim 1, wherein the first and second condensing fans are counter-rotating fans.
4. The horizontal heat pump drying system of claim 1, further comprising a humidity sensor disposed within the drying oven and a temperature sensor disposed within the main machine chamber.
5. The horizontal heat pump drying system of claim 1, wherein a loading door is provided in a side wall of the drying oven.
6. The horizontal heat pump drying system of claim 1, wherein a mainframe door is provided at a side wall of the mainframe chamber.
CN202022517810.8U 2020-11-04 2020-11-04 Horizontal heat pump drying system Active CN213543011U (en)

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CN202022517810.8U CN213543011U (en) 2020-11-04 2020-11-04 Horizontal heat pump drying system

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CN202022517810.8U CN213543011U (en) 2020-11-04 2020-11-04 Horizontal heat pump drying system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112229165A (en) * 2020-11-04 2021-01-15 中国科学院理化技术研究所 Horizontal heat pump drying system and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112229165A (en) * 2020-11-04 2021-01-15 中国科学院理化技术研究所 Horizontal heat pump drying system and working method thereof
CN112229165B (en) * 2020-11-04 2023-11-07 中国科学院理化技术研究所 Horizontal heat pump drying system and working method thereof

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