CN213536659U - Tube type membrane non-stop material changing mechanism - Google Patents
Tube type membrane non-stop material changing mechanism Download PDFInfo
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- CN213536659U CN213536659U CN202021849019.0U CN202021849019U CN213536659U CN 213536659 U CN213536659 U CN 213536659U CN 202021849019 U CN202021849019 U CN 202021849019U CN 213536659 U CN213536659 U CN 213536659U
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Abstract
The utility model discloses a tube-type membrane non-stop material changing mechanism, which comprises a material rack, wherein two sides of the material rack are respectively provided with a material placing mechanism; the discharging mechanism at least comprises two coil trays, a feeder, a storage bin and a discharging component, and a handheld ultrasonic spot welding gun for connecting the two sections of material belts together is arranged on the material frame; the material storage device is characterized in that lower row rollers capable of moving up and down and upper row rollers fixed in position are arranged in the material storage bin, a material belt on the coil stock tray is sequentially wound between the upper row rollers and the lower row rollers after passing through a feeder and enters a material discharging assembly, the material discharging assembly comprises a tensioning wheel and an output wheel, the tensioning wheel receives the material belt coming out of the material storage bin, and the output wheel outputs the material belt on the tensioning wheel. After one coil tray is used up, the whole machine can be manually switched to another coil tray without stopping, so that the time is saved; meanwhile, two groups of discharging mechanisms are arranged on the material rack, so that two stations can be fed simultaneously, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to a mechanical mechanism in the production facility especially relates to a tubular membrane does not shut down mechanism of reloading.
Background
In the process of processing and manufacturing tubular films, a coil packaged by a disc is conveyed outwards to different stations to match the requirements of various processing technologies, so that a material placing frame is used. At present, the material tray is manually placed on the material placing frame, and the product material belt is manually guided into a material feeding channel of production equipment. After a coiling dish has been produced, need equipment to shut down, the manual work is taken off empty charging tray, and the manual work is packed into the charging tray of treating production again, circulates in proper order, can influence holistic production progress like this, reduces production efficiency.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model aims to provide a tube type membrane non-stop reloading mechanism, which saves time and improves production efficiency.
In order to achieve the above purpose, the utility model discloses a technical scheme is: a tube type membrane non-stop material changing mechanism comprises a material rack, wherein material discharging mechanisms are respectively arranged on two sides of the material rack; the discharging mechanism at least comprises two coil trays, a feeder, a storage bin and a discharging assembly, and a handheld ultrasonic spot welding gun for connecting two sections of material belts together is arranged on the material rack; the material storage device is characterized in that lower row rollers capable of moving up and down and upper row rollers fixed in position are arranged in the material storage bin, a material belt on the coil stock tray is sequentially wound between the upper row rollers and the lower row rollers after passing through a feeder and enters a material discharging assembly, the material discharging assembly comprises a tensioning wheel and an output wheel, the tensioning wheel receives the material belt coming out of the material storage bin, and the output wheel outputs the material belt on the tensioning wheel.
Further, ejection of compact subassembly still includes laser displacement sensor for detect the material area thickness through the output wheel, avoid putting the mistake material.
The storage bin further comprises a group of vertical guide rails fixed on the material rack, a lower cross rod is arranged on the vertical guide rails in a sliding mode, and the lower row of rollers are distributed on the lower cross rod; an upper cross rod is fixed on the cross beam, and the upper row of rollers are distributed on the upper cross rod.
Further, the coil stock tray is fixed on the material rest through the transmission shaft, and the material rest is provided with a photoelectric sensor for monitoring the use condition of the material strap on the coil stock tray. The material winding disk is made of transparent acrylic materials, and is light-transmitting, so that the photoelectric sensor can monitor the use condition of the material belt. In a normal use state, the photoelectric sensor is in a light blocking state. When the photoelectric sensor is in a photosensitive state, the material belt on the material winding disc is used up, and the material winding disc needs to be replaced.
Further, a gun rack for placing the handheld ultrasonic spot welding gun is arranged on the material rack, and an ultrasonic electronic box of the handheld ultrasonic spot welding gun is also arranged on the material rack.
Further, the feeder comprises a feeding wheel driven by a driving motor and a pressing wheel arranged above the feeding wheel, the pressing wheel is pressed on the feeding wheel, and the material belt passes through the space between the pressing wheel and the feeding wheel.
Compared with the prior art, the utility model can be manually switched to another coil tray without stopping the whole machine after one coil tray is used up, thereby saving time; meanwhile, two groups of discharging mechanisms are arranged on the material rack, so that two stations can be fed simultaneously, and the production efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
FIG. 2 is an enlarged partial schematic view of the storage silo of FIG. 1.
Fig. 3 is a schematic structural diagram of the placement of the coil trays in the embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a feeder according to an embodiment of the present invention.
In the figure:
1-a material rack; 11-upright post; 12-a cross beam; 13-a support bar; 14-a coil rod; 2.1/2.2-coil tray; 3-a feeder; 31-a drive motor; 32-a feed wheel; 33-a compaction wheel carrier; 4-a storage bin; 41-upper row of rollers; 42-lower row of rollers; 43-vertical guide rails; 44-upper cross bar; 45-lower cross bar; 5-hand-held ultrasonic spot welding gun; 6-tension wheel.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Examples
Referring to fig. 1, the tube film non-stop material changing mechanism in the embodiment includes a material rack 1, where the material rack 1 includes a base, columns 11 disposed at two ends of the base, and a cross beam 12 transversely disposed on the columns, and a support rod 13 is disposed between the columns 11 and the base to enhance the placement stability of the columns 11. Both sides all are provided with drop feed mechanism around the work or material rest 1 in this embodiment, can improve its holistic feed capacity to two station feeds simultaneously.
In the embodiment, the two discharging mechanisms have the same structure, and each discharging mechanism comprises two coil trays 2.1/2.2, a feeder 3, a storage bin 4 and a discharging assembly. The material rack 1 is provided with a handheld ultrasonic spot welding gun 5 used for connecting the two sections of material belts together.
As shown in fig. 2, the storage bin 4 has a lower roller 42 capable of moving up and down and an upper roller 41 with a fixed position. The implementation mode is as follows: a group of vertical guide rails 43 are arranged between the cross beam 12 and the base, a lower cross bar 45 is arranged on the vertical guide rails 43 in a sliding manner, and the lower row of rollers 42 are distributed on the lower cross bar 45; an upper cross bar 44 is fixed on the cross beam 12, and the upper row rollers 41 are distributed on the upper cross bar 44. The lower cross bar 45 can move back and forth along the vertical guide rail 43, and the material belt is sequentially wound on the upper row roller 41 and the lower row roller 42 to store the material belt in the storage bin 4. In this embodiment, in order to monitor whether the storage of the storage bin 4 is finished, the vertical guide rail 43 is provided with two upper and lower sensors for monitoring the position of the lower cross bar 45. When the lower sensor senses the lower cross rod 45, the material storage of the storage bin 4 is finished, and when the upper sensor senses the lower cross rod 45, the material storage bin 4 can store the material.
The material belt on the coil stock tray sequentially winds between the upper row of idler wheels 41 and the lower row of idler wheels 42 after passing through the feeder 3 and enters the discharging assembly, the discharging assembly comprises a tension wheel 6 and an output wheel, the tension wheel 6 receives the material belt coming out of the storage bin 4, and the output wheel outputs the material belt on the tension wheel. In order to avoid the misplacement material in this embodiment, still include laser displacement sensor at ejection of compact subassembly for detect the material strip thickness through the output wheel, avoid the misplacement material.
Referring to fig. 3, a material rolling rod 14 (the material rolling rod is a component of the material rack) is arranged between the beam 12 and the base, the material rolling disk is fixed on the material rolling rod 14 through a transmission shaft, and a photoelectric sensor for monitoring the use condition of the material belt on the material rolling disk is arranged on the material rolling rod 14. The material winding disk is made of transparent acrylic materials, and is light-transmitting, so that the photoelectric sensor can monitor the use condition of the material belt. In a normal use state, the photoelectric sensor is in a light blocking state. When the photoelectric sensor is in a photosensitive state, the material belt on the material winding disc is used up, and the material winding disc needs to be replaced.
The rack is provided with a gun rack for placing the handheld ultrasonic spot welding gun 5, and the ultrasonic electronic box 5.1 of the handheld ultrasonic spot welding gun 5 is also arranged on the rack 1.
As shown in fig. 4, the feeder 3 includes a feed wheel 32 driven by a drive motor 31, and a pinch wheel provided above the feed wheel 32, the pinch wheel being placed on a pinch wheel carriage 33. The pressing wheel is pressed down on the feeding wheel, and the material belt passes through the pressing wheel and the feeding wheel to drive the material belt to move forwards.
The pipe type membrane non-stop material changing mechanism provided by the embodiment is a component of the whole set of pipe type membrane processing equipment, and the power supply and the control of the pipe type membrane non-stop material changing mechanism are realized by a power supply unit and a control unit on the whole machine so as to realize the integral operation of the equipment. The implementation of simultaneous power supply and control is a conventional technical means in the electrical field, and therefore is not described in this embodiment.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (6)
1. A tube type membrane non-stop material changing mechanism comprises a material rack, wherein material discharging mechanisms are respectively arranged on two sides of the material rack; the method is characterized in that: the discharging mechanism at least comprises two coil trays, a feeder, a storage bin and a discharging assembly, and a handheld ultrasonic spot welding gun for connecting two sections of material belts together is arranged on the material rack; the material storage device is characterized in that lower row rollers capable of moving up and down and upper row rollers fixed in position are arranged in the material storage bin, a material belt on the coil stock tray is sequentially wound between the upper row rollers and the lower row rollers after passing through a feeder and enters a material discharging assembly, the material discharging assembly comprises a tensioning wheel and an output wheel, the tensioning wheel receives the material belt coming out of the material storage bin, and the output wheel outputs the material belt on the tensioning wheel.
2. The tubular film non-stop refueling mechanism according to claim 1, characterized in that: the discharging assembly further comprises a laser displacement sensor used for detecting the thickness of the material belt passing through the output wheel.
3. The tubular film non-stop refueling mechanism according to claim 1, characterized in that: the storage bin also comprises a group of vertical guide rails fixed on the material rack, a lower cross rod is arranged on the vertical guide rails in a sliding manner, and the lower row of rollers are distributed on the lower cross rod; an upper cross rod is fixed on a cross beam of the material rack, and the upper row of rollers are distributed on the upper cross rod.
4. The tubular film non-stop refueling mechanism according to claim 1, characterized in that: the coil stock tray is fixed on the material rack through the transmission shaft, and the material rack is provided with a photoelectric sensor for monitoring the use condition of a material belt on the coil stock tray.
5. The tubular film non-stop refueling mechanism according to claim 1, characterized in that: and a gun rack for placing the handheld ultrasonic spot welding gun is arranged on the material rack.
6. The tubular film non-stop refueling mechanism according to claim 1, characterized in that: the feeder comprises a feeding wheel driven by a driving motor and a pressing wheel arranged above the feeding wheel, the pressing wheel is pressed down on the feeding wheel, and the material belt passes through the space between the pressing wheel and the feeding wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021849019.0U CN213536659U (en) | 2020-08-28 | 2020-08-28 | Tube type membrane non-stop material changing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021849019.0U CN213536659U (en) | 2020-08-28 | 2020-08-28 | Tube type membrane non-stop material changing mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN213536659U true CN213536659U (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021849019.0U Active CN213536659U (en) | 2020-08-28 | 2020-08-28 | Tube type membrane non-stop material changing mechanism |
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| CN (1) | CN213536659U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116767918A (en) * | 2023-08-21 | 2023-09-19 | 佛山市蓝箭电子股份有限公司 | Automatic detect blowing auxiliary device in material area |
-
2020
- 2020-08-28 CN CN202021849019.0U patent/CN213536659U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116767918A (en) * | 2023-08-21 | 2023-09-19 | 佛山市蓝箭电子股份有限公司 | Automatic detect blowing auxiliary device in material area |
| CN116767918B (en) * | 2023-08-21 | 2023-11-07 | 佛山市蓝箭电子股份有限公司 | Automatic detect blowing auxiliary device in material area |
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