CN213529793U

CN213529793U - Iron slag cleaning device for casting

Info

Publication number: CN213529793U
Application number: CN202022083364.4U
Authority: CN
Inventors: 王锐; 钟建清; 刘奇东
Original assignee: Sichuan Golden Radium Heavy Industry Co ltd
Current assignee: Sichuan Golden Radium Heavy Industry Co ltd
Priority date: 2020-09-22
Filing date: 2020-09-22
Publication date: 2021-06-25
Anticipated expiration: 2030-09-22

Abstract

The utility model provides an iron slag cleaning device for casting, the purpose is that the height of solving current device can't adjust and rotate, can't be applicable to the casting mould of co-altitude not like this, certain limitation has, need move whole device when striking off other positions iron slag on the casting mould simultaneously, time waste is compared like this, current iron slag cleaning device does not collect the iron slag after striking off the iron slag, what the iron slag struck off like this can drop is everywhere, the more troublesome technical problem of clearance get up. This iron slag cleaning device for casting is by fixed plate and pillar, and the pillar is fixed in the one end at fixed plate top, and the top of pillar inner chamber is provided with elevating system, and elevating system includes pneumatic cylinder, lifter and first dead lever, and the top of pillar is provided with first sleeve, and the laminating department of first sleeve and pillar is provided with flat bearing, and the top of pillar one side is provided with rotary mechanism.

Description

Iron slag cleaning device for casting

Technical Field

The utility model relates to a cleaning device specifically is an iron slag cleaning device for casting.

Background

In the casting industry, when a casting mold is used for casting, iron slag is often attached to the casting mold, and if the iron slag is not cleaned in time, the iron slag can affect secondary casting.

At present, most scum cleaning device is when the scum to the casting mould clearance, the height of device probably can't be adjusted and rotatory, can't be applicable to the casting mould of not co-altitude like this, certain limitation has, need move whole device when scraping off other positions scum to the casting mould simultaneously, time waste is compared like this, current scum cleaning device does not collect the scum after scraping off the scum, what the scum that scrapes off like this can drop everywhere, it is more troublesome to clear up. Therefore, the improvement is made, and the iron slag cleaning device for casting is provided.

Disclosure of Invention

In order to solve the defects existing in the prior art, the utility model provides an iron slag cleaning device for casting.

In order to solve the technical problem, the utility model provides a following technical scheme:

the utility model relates to a casting iron slag cleaning device, which comprises a fixed plate and a supporting column, wherein the supporting column is fixed at one end of the top of the fixed plate, the top end of the inner cavity of the supporting column is provided with a lifting mechanism, the lifting mechanism comprises a hydraulic cylinder, a lifting rod and a first fixed rod, the top end of the supporting column is provided with a first sleeve, the joint of the first sleeve and the supporting column is provided with a plane bearing, the top end of one side of the supporting column is provided with a rotating mechanism, the rotating mechanism comprises a stepping motor, a first gear and a second gear, one end of the bottom of the first fixed rod is provided with a dust collecting mechanism, the dust collecting mechanism comprises a fixed column, a fixed box, a telescopic cover, a rubber ring and a second fixed rod, the inside of the fixed box is provided with a scraping mechanism, the scraping mechanism comprises a motor, a rotating shaft, collect the mechanism and include sweeps collecting box, sealed lid, filter screen, air exhauster and hose, the middle part on fixed plate top is equipped with machine controller and motor drive side by side, four edges of fixed plate bottom all fix and are equipped with the service brake universal wheel, the fixed rechargeable battery that is equipped with in middle part of fixed plate bottom.

As a preferred technical scheme of the utility model, the bottom at pillar inner chamber is fixed to the pneumatic cylinder, the bottom activity of lifter runs through first sleeve and the activity is pegged graft in the inside of pillar, vertical spacing groove has been seted up to the surface of lifter, first telescopic internal surface fixation is equipped with the stopper, vertical spacing groove on the lifter cooperatees with the vertical spacing groove on the first sleeve and sets up, just the bottom of lifter and the top fixed connection of pneumatic cylinder piston rod, the top at the lifter is fixed to first dead lever.

As a preferred technical scheme of the utility model, step motor fixes the top in pillar one side, the fixed tip of establishing at the step motor output shaft of first gear cover, the fixed cover of second gear is established in the bottom on first sleeve surface, first gear is connected with the meshing of second gear.

As a preferred technical scheme of the utility model, fixed case is located the bottom of first dead lever, the fixed column has two, two the fixed column is fixed respectively at the both ends at fixed roof portion, and two the top of fixed column all with the bottom fixed connection of first dead lever, the bottom at fixed case is fixed to the expansion cover, the bottom at the expansion cover is fixed to the rubber circle, just ventilative mouth has been seted up to one side of rubber circle, the second dead lever is located the inside of fixed case, just the both ends of second dead lever respectively with the both sides fixed connection of fixed incasement chamber.

As a preferred technical scheme of the utility model, the motor is fixed at the middle part on fixed case top, the top of rotation axis and the tip fixed connection of motor output shaft, the bottom of rotation axis is rotatory in proper order and is run through fixed case and second dead lever, the fixed cover of second sleeve is established in the bottom on rotation axis surface, the doctor-bar has a plurality of, a plurality of the equidistant surface at the second of fixing of equal arc of doctor-bar.

As a preferred technical scheme of the utility model, the other end at the fixed plate top is fixed to the sweeps collecting box, the top at the sweeps collecting box is fixed to sealed lid, the filter screen is located the inside of sweeps collecting box, the bottom at sweeps collecting box inner chamber is fixed to the filter screen, just the vertical placement of filter screen, the top at sweeps collecting box inner chamber one side is fixed to the air exhauster, the air outlet of air exhauster runs through the top of sweeps collecting box one side, the bottom mounting of hose is pegged graft and is kept away from the one end of air exhauster at sealed capping top, the fixed one side of pegging graft in the fixed case in top of hose, the equal screw thread in four edges department on sealed capping top is pegged graft there is the bolt, four the bottom of bolt all runs through sealed lid and screw thread is pegged graft in four edges.

As an optimal technical scheme of the utility model, the fixed flush mounting in front of pillar has flush mounting plate, last motor switch, air exhaust switch and the switching-over valve of being provided with of flush mounting plate, the motor passes through motor switch and rechargeable battery electric connection, the air exhauster passes through air exhaust switch and rechargeable battery electric connection, step motor and motor driver electric connection, motor controller and rechargeable battery electric connection, the pneumatic cylinder passes through the switching-over valve and is connected with external oil pump.

The utility model has the advantages that: according to the iron slag cleaning device for casting, the lifting rod is driven by the hydraulic cylinder through the piston rod of the hydraulic cylinder to move up and down, and the lifting rod drives the first fixing rod to move up and down, so that the height of the device can be adjusted, the device is suitable for casting molds with different heights, and the device is not limited; by arranging the stepping motor, an output shaft of the stepping motor drives the first gear to rotate, meanwhile, the first gear drives the second gear to rotate, and the second gear is sleeved on the first sleeve, so that the first sleeve can drive the lifting rod to rotate, meanwhile, the lifting rod drives the first fixed rod to rotate, the first fixed rod drives the fixed box to rotate, iron slag attached to different parts on the casting mold can be scraped, and the whole device does not need to be moved according to the attached parts of different iron slag; through being equipped with the sweeps collecting box, be equipped with the air exhauster on the top of sweeps collecting box inner chamber one side, the air exhauster can be stored the inside that the iron slag that the fixed box inside struck off is inhaled the sweeps collecting box through the hose, can collect it after striking off the iron slag like this, what the iron slag struck off just can not drop everywhere is.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or technical descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a casting slag cleaning device of the present invention;

FIG. 2 is a schematic view of a cross-sectional structure of a pillar of a casting slag cleaning device of the present invention;

FIG. 3 is a schematic side view of a scrap collecting box of the casting slag cleaning device of the present invention;

FIG. 4 is a schematic cross-sectional view of a rotating mechanism of the casting slag cleaning device of the present invention;

fig. 5 is a schematic view of the sectional structure of a scraping mechanism of the casting iron slag cleaning device of the present invention.

Detailed Description

In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the utility model relates to a casting iron slag cleaning device, including fixed plate 1 and pillar 2, pillar 2 fixes the one end at fixed plate 1 top, the top of pillar 2 inner chamber is provided with elevating system, elevating system includes pneumatic cylinder 3, lifter 4 and first dead lever 5, the top of pillar 2 is provided with first sleeve 6, the laminating department of first sleeve 6 and pillar 2 is provided with flat bearing, the top of pillar 2 one side is provided with rotary mechanism, rotary mechanism includes step motor 7, first gear 8 and second gear 9, the one end of first dead lever 5 bottom is provided with dust collecting mechanism, dust collecting mechanism includes fixed column 10, fixed box 11, cage 12, rubber ring 13 and second dead lever 14, the inside of fixed box 11 is provided with strikes off the mechanism, strike off the mechanism and include motor 15, rotation axis 16, a little, Second sleeve 17 and doctor-bar 18, the other end at fixed plate 1 top is provided with collects the mechanism, collects the mechanism and includes sweeps collecting box 19, sealed lid 20, filter screen 21, air exhauster 22 and hose 23, and the middle part on fixed plate 1 top is equipped with motor controller 25 and motor driver 26 side by side, and four edges of fixed plate 1 bottom all fix and are equipped with the service brake universal wheel 27, and the middle part of fixed plate 1 bottom is fixed and is equipped with rechargeable battery 28.

Wherein, pneumatic cylinder 3 fixes the bottom at 2 inner chambers of pillar, the bottom activity of lifter 4 runs through first sleeve 6 and the activity is pegged graft in the inside of pillar 2, vertical spacing groove has been seted up to lifter 4's surface, the internal surface fixation of first sleeve 6 is equipped with the stopper, vertical spacing groove on the lifter 4 cooperatees with the vertical spacing groove on the first sleeve 6 and sets up, and the bottom of lifter 4 and the top fixed connection of the 3 piston rods of pneumatic cylinder, first dead lever 5 is fixed on the top of lifter 4, the piston rod through pneumatic cylinder 3 drives lifter 4 and carries out the altitude mixture control, lifter 4 drives first dead lever 5 simultaneously and carries out the altitude mixture control, just so can adjust the device height according to the height of casting mould, conveniently strike off the iron slag on the casting mould like this.

Wherein, step motor 7 is fixed on the top of pillar 2 one side, the tip at step motor 7 output shaft is established to the fixed cover of first gear 8, the fixed cover of second gear 9 is established in the bottom on first sleeve 6 surface, first gear 8 is connected with the meshing of second gear 9, it is rotatory to drive first gear 8 through step motor 7 output shaft, simultaneously first gear 8 drives second gear 9 rotatory, just so can drive first sleeve 6 rotatory, first sleeve 6 drives lifter 4 and rotates simultaneously, just can finely tune the device according to the position of striking off.

Wherein, the fixed box 11 is positioned at the bottom of the first fixed rod 5, two fixed columns 10 are provided, the two fixed columns 10 are respectively fixed at two ends of the top of the fixed box 11, the top ends of the two fixed columns 10 are fixedly connected with the bottom end of the first fixed rod 5, the telescopic cover 12 is fixed at the bottom end of the fixed box 11, the rubber ring 13 is fixed at the bottom end of the telescopic cover 12, and one side of the rubber ring 13 is provided with a ventilation port, the second fixed rod 14 is positioned inside the fixed box 11, and both ends of the second fixed rod 14 are respectively fixedly connected with both sides of the inner cavity of the fixed box 11, the fixing box 11 and the first fixing rod 5 can be fixed through the fixing column 10, and the iron slag on the casting mould can be covered by the rubber ring 13, so that the iron slag can not be scattered everywhere during scraping, the second fixing rod 14 is arranged to limit and fix the rotating shaft 16.

Wherein, motor 15 fixes the middle part on fixed case 11 top, the top of rotation axis 16 and the tip fixed connection of motor 15 output shaft, fixed case 11 and second dead lever 14 are run through in proper order in the bottom of rotation axis 16 to the rotation, the fixed cover of second sleeve 17 is established in the bottom on rotation axis 16 surface, doctor-bar 18 has a plurality of, the equidistant surface of fixing at second sleeve 17 of arc such as a plurality of doctor-bar 18, it is rotatory to drive rotation axis 16 through motor 15's output shaft, rotation axis 16 drives second sleeve 17 rotatory simultaneously, second sleeve 17 drives doctor-bar 18 rotatory, just so can strike off the scum on the casting mould.

Wherein, the sweeps collecting box 19 is fixed at the other end of the top of the fixed plate 1, the sealing cover 20 is fixed at the top end of the sweeps collecting box 19, the filter screen 21 is positioned inside the sweeps collecting box 19, the filter screen 21 is fixed at the bottom end of the inner cavity of the sweeps collecting box 19, the filter screen 21 is vertically arranged, the exhaust fan 22 is fixed at the top end of one side of the inner cavity of the sweeps collecting box 19, the air outlet of the exhaust fan 22 penetrates through the top end of one side of the sweeps collecting box 19, the bottom end of the hose 23 is fixedly inserted at one end of the top end of the sealing cover 20 far away from the exhaust fan 22, the top end of the hose 23 is fixedly inserted at one side of the fixed box 11, bolts 24 are all inserted in threads at four corners at the top end of the sealing cover 20, the bottom ends of the four bolts 24 all penetrate through the sealing cover 20 and are respectively inserted in four corners at the, can be to the inside filtration of sweeps collecting box 19 through the inside filter screen 21 that is equipped with of sweeps collecting box 19, prevent that the cinder from entering into the inside of air exhauster 22 and causing the damage, can fix between sealed lid 20 and sweeps collecting box 19 through the bolt 24 that is equipped with, conveniently install and dismantle sealed lid 20 like this, and then conveniently wash the inside of sweeps collecting box 19.

Wherein, pillar 2's front is fixed to be inlayed and is equipped with flush mounting plate of switch, the last motor switch that is provided with of flush mounting plate of switch, air draft switch and switching-over valve, motor 15 passes through motor switch and rechargeable battery 28 electric connection, air exhauster 22 passes through air draft switch and rechargeable battery 28 electric connection, step motor 7 and motor driver 26 electric connection, motor controller 25 and rechargeable battery 28 electric connection, pneumatic cylinder 3 passes through the switching-over valve and is connected with external oil pump.

When the device works, the device is moved to a working position, the foot brake universal wheel 27 is stepped down to fix the device, then the reversing valve is opened, the external oil pump supplies oil to the hydraulic cylinder 3, the hydraulic cylinder 3 is preferably TN16-20 type, the piston rod of the hydraulic cylinder 3 drives the lifting rod 4 to move upwards, meanwhile, the lifting rod 4 drives the first fixing rod 5 to move upwards, thus the height of the device can be adjusted according to the height of a casting mold, then the piston rod of the hydraulic cylinder 3 drives the lifting rod 4 to move downwards first, so that the fixing box 11 drives the telescopic cover 12 and the rubber ring 13 to move downwards to completely cover the part needing to scrape iron slag, then a motor switch is opened, the motor 15 starts to work, the motor 15 is preferably YE2132M-4 type, the output shaft of the motor 15 drives the rotating shaft 16 to rotate, meanwhile, the rotating shaft 16 drives the second sleeve 17 to rotate, so that the scraper 18 on the second sleeve 17 scrapes the iron slag on the casting mold, and then the air draft switch is turned on, the air draft fan 22 starts to work, the air draft fan 22 is preferably SY-FYSJ01 type, the air draft fan 22 sucks the iron slag scraped from the inside of the fixed box 11 into the waste scrap collecting box 19 through the hose 23 to be stored, so that the iron slag can be collected after being scraped, and the scraped iron slag can not fall everywhere; when the device needs to be changed for the position on the casting mold, which needs to be scraped, of iron slag, the motor controller 25 is opened, the motor controller 25 is preferably of a TPC8-8TD type, the motor controller 25 drives the stepping motor 7 through the motor driver 26, the motor driver 26 is preferably of an XDL-542 type, the stepping motor 7 is preferably of an SC42 type, an output shaft of the stepping motor 7 drives the first gear 8 to rotate, the first gear 8 drives the second gear 9 to rotate, and the second gear 9 is fixedly sleeved on the first sleeve 6, so that the first sleeve 6 can be driven by the second gear 9 to rotate along the lifting rod 4, iron slag attached to different positions on the casting mold can be scraped, and the whole device does not need to be moved according to the attached positions of different iron slag; when the iron slag in the scrap collecting box 19 needs to be cleaned, the motor 15 and the exhaust fan 22 are turned off, the motor 15 and the exhaust fan 22 stop working, then the bolt 24 is screwed out, the sealing cover 20 is separated from the scrap collecting box 19, and therefore the iron slag in the scrap collecting box 19 can be cleaned.

Claims

1. The utility model provides a casting is with iron slag cleaning device, includes fixed plate (1) and pillar (2), its characterized in that, the one end at fixed plate (1) top is fixed in pillar (2), the top of pillar (2) inner chamber is provided with elevating system, elevating system includes pneumatic cylinder (3), lifter (4) and first dead lever (5), the top of pillar (2) is provided with first sleeve (6), first sleeve (6) are provided with flat bearing with the laminating department of pillar (2), the top of pillar (2) one side is provided with rotary mechanism, rotary mechanism includes step motor (7), first gear (8) and second gear (9), the one end of first dead lever (5) bottom is provided with collection dirt mechanism, collection dirt mechanism includes fixed column (10), fixed box (11), flexible cover (12), Rubber ring (13) and second dead lever (14), the inside of fixed case (11) is provided with strikes off the mechanism, strike off the mechanism and include motor (15), rotation axis (16), second sleeve (17) and doctor-bar (18), the other end at fixed plate (1) top is provided with collects the mechanism, collect the mechanism and include sweeps collecting box (19), sealed lid (20), filter screen (21), air exhauster (22) and hose (23), the middle part on fixed plate (1) top is equipped with motor controller (25) and motor driver (26) side by side, four edges of fixed plate (1) bottom all fix and are equipped with foot brake universal wheel (27), the fixed rechargeable battery (28) that is equipped with in middle part of fixed plate (1) bottom.

2. The casting iron slag cleaning device according to claim 1, wherein the hydraulic cylinder (3) is fixed at the bottom end of an inner cavity of the pillar (2), the bottom end of the lifting rod (4) movably penetrates through the first sleeve (6) and is movably inserted into the pillar (2), a vertical limiting groove is formed in the outer surface of the lifting rod (4), a limiting block is fixedly arranged on the inner surface of the first sleeve (6), the vertical limiting groove in the lifting rod (4) and the vertical limiting groove in the first sleeve (6) are matched, the bottom end of the lifting rod (4) is fixedly connected with the top end of a piston rod of the hydraulic cylinder (3), and the first fixing rod (5) is fixed at the top end of the lifting rod (4).

3. The casting iron slag cleaning device as claimed in claim 1, wherein the step motor (7) is fixed on the top end of one side of the support column (2), the first gear (8) is fixedly arranged at the end part of the output shaft of the step motor (7), the second gear (9) is fixedly arranged at the bottom end of the surface of the first sleeve (6), and the first gear (8) is in meshed connection with the second gear (9).

4. The casting iron slag cleaning device as recited in claim 1, wherein the fixing box (11) is located at the bottom of the first fixing rod (5), two fixing columns (10) are provided, two fixing columns (10) are respectively fixed at two ends of the top of the fixing box (11), the top ends of the two fixing columns (10) are fixedly connected with the bottom end of the first fixing rod (5), the telescopic cover (12) is fixed at the bottom end of the fixing box (11), the rubber ring (13) is fixed at the bottom end of the telescopic cover (12), one side of the rubber ring (13) is provided with a ventilation port, the second fixing rod (14) is located inside the fixing box (11), and two ends of the second fixing rod (14) are respectively fixedly connected with two sides of the inner cavity of the fixing box (11).

5. The casting iron slag cleaning device as claimed in claim 1, wherein the motor (15) is fixed in the middle of the top end of the fixed box (11), the top end of the rotating shaft (16) is fixedly connected with the end of the output shaft of the motor (15), the bottom end of the rotating shaft (16) sequentially and rotatably penetrates through the fixed box (11) and the second fixed rod (14), the second sleeve (17) is fixedly sleeved at the bottom end of the surface of the rotating shaft (16), the scraping blades (18) are provided in a plurality, and the scraping blades (18) are equidistantly fixed on the surface of the second sleeve (17).

6. The iron slag cleaning device for casting as claimed in claim 1, wherein the scrap collecting box (19) is fixed at the other end of the top of the fixing plate (1), the sealing cover (20) is fixed at the top end of the scrap collecting box (19), the filter screen (21) is located inside the scrap collecting box (19), the filter screen (21) is fixed at the bottom end of the inner cavity of the scrap collecting box (19), the filter screen (21) is vertically placed, the exhaust fan (22) is fixed at the top end of one side of the inner cavity of the scrap collecting box (19), the air outlet of the exhaust fan (22) penetrates through the top end of one side of the scrap collecting box (19), the bottom end of the hose (23) is fixedly inserted at one end of the top of the sealing cover (20) far away from the exhaust fan (22), the top end of the hose (23) is fixedly inserted at one side of the fixing box (11), and bolts (24) are inserted at four corners of the top end of the sealing cover (20, the bottom ends of the four bolts (24) penetrate through the sealing cover (20) and are respectively inserted at four corners of the top end of the scrap collecting box (19) in a threaded manner.

7. The casting iron slag cleaning device according to claim 1, wherein a switch panel is fixedly embedded in the front of the support column (2), a motor switch, an air draft switch and a reversing valve are arranged on the switch panel, the motor (15) is electrically connected with the rechargeable battery (28) through the motor switch, the air draft fan (22) is electrically connected with the rechargeable battery (28) through the air draft switch, the stepping motor (7) is electrically connected with the motor driver (26), the motor controller (25) is electrically connected with the rechargeable battery (28), and the hydraulic cylinder (3) is connected with an external oil pump through the reversing valve.