CN213529391U - Oil immersion device for gear production - Google Patents
Oil immersion device for gear production Download PDFInfo
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- CN213529391U CN213529391U CN202022231255.2U CN202022231255U CN213529391U CN 213529391 U CN213529391 U CN 213529391U CN 202022231255 U CN202022231255 U CN 202022231255U CN 213529391 U CN213529391 U CN 213529391U
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Abstract
An oil immersion device for gear production comprises a base, an oil tank and a rectangular frame; the oil tank is arranged on the base; the two rectangular frames are symmetrically arranged on two sides of the top of the oil tank, a rectangular opening is formed in the middle of each rectangular frame, and the bottom ends of the two rectangular frames are communicated with the top of the oil tank; limiting plates are vertically arranged at four corners of the top end of the rectangular frame; a placing basket is movably arranged in the plurality of limiting plates; the rear sides of the two rectangular frames are provided with first supporting plates, first fixed pulleys are arranged on the first supporting plates in a rotating mode, a transverse plate is fixedly arranged between the two first supporting plates, two second fixed pulleys are arranged in the middle of the transverse plate in a rotating mode, steel wire ropes are wound on the first fixed pulleys and the second fixed pulleys, one ends of the steel wire ropes are connected with corresponding placing baskets, and the other ends of the steel wire ropes are connected with a winding device. The utility model discloses a basket is placed to two of setting, has increased the station of immersion oil for the efficiency of gear immersion oil can promote.
Description
Technical Field
The utility model relates to a gear machining technical field especially relates to an immersion oil device of gear production usefulness.
Background
The gear is a mechanical element which is provided with a gear on a wheel rim and is continuously meshed with the gear to transmit motion and power; the gear is divided into a cylindrical gear, a bevel gear, a non-circular gear, a rack and a worm and worm wheel according to the shape of the gear; according to the shape of the tooth trace, the gear is divided into a straight gear, a helical gear, a herringbone gear and a curve gear; the gear is divided into an external gear and an internal gear according to the surface where the gear teeth are located; they can be classified into cast gears, cut gears, rolled gears, sintered gears, etc. according to the manufacturing method.
After the gear is machined and before the gear leaves a factory, an oil immersion process is needed to be carried out for attaching a layer of oil film on the surface of the gear, so that the protection of the gear is enhanced; the traditional method is that a gear is placed in a hollow container, then the container and the gear are placed in an oil tank with oil for soaking, after the container and the gear are soaked for a certain time, a worker lifts the container and takes out the gear, and then the oil soaking process is completed; the oil immersion method has the defects of low working efficiency, high working labor intensity of workers and the like, and the container is troublesome to take out from the oil tank.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
In order to solve the technical problems in the background art, the utility model provides an oil immersion device for gear production, which increases the oil immersion stations through two placing baskets, so that the oil immersion efficiency of the gear is improved; the two placing baskets are driven to move up and down by the work of the driving motor, so that direct operation by an operator with hands is avoided, and the working efficiency is improved; the arranged placing basket can be taken out from the top of the limiting plate, so that the placing basket is convenient to clean; the fan that sets up can accelerate the oil on filter basket and the gear and drip dry fast.
(II) technical scheme
The utility model provides an oil immersion device for gear production, which comprises a base, an oil tank and a rectangular frame; the oil tank is arranged on the base; and the bottom end of the base is provided with a plurality of supporting legs; the two rectangular frames are symmetrically arranged on two sides of the top of the oil tank, a rectangular opening is formed in the middle of each rectangular frame, and the bottom ends of the two rectangular frames are communicated with the top of the oil tank; limiting plates are vertically arranged at four corners of the top end of the rectangular frame and are of an L-shaped structure; a placing basket is movably arranged in the plurality of limiting plates; the rear sides of the two rectangular frames are respectively provided with a first supporting plate, a first fixed pulley is rotatably arranged on the first supporting plate, a transverse plate is fixedly arranged between the two first supporting plates, two second fixed pulleys are rotatably arranged in the middle of the transverse plate, the two first fixed pulleys and the two second fixed pulleys are both positioned at the same horizontal position, steel wire ropes are wound on the first fixed pulleys and the second fixed pulleys, one ends of the steel wire ropes are connected with corresponding placing baskets, and the other ends of the steel wire ropes are connected with a winding device; the winding device comprises two rotating gears, a take-up reel, a rotating shaft, a second supporting plate and a driving motor, the second supporting plate is arranged at the middle position of the top end of the oil tank, the rotating gears are connected to the second supporting plate in a rotating mode through the rotating shaft, the two rotating gears are meshed with each other, the take-up reel is fixedly arranged on the rotating shaft, the take-up reel is connected with a corresponding steel wire rope, and an output shaft of the driving motor is connected with the rotating shaft.
Preferably, a round hole is formed in one side, close to the winding device, of the rectangular frame, a connecting pipe is communicated with the outside of the round hole, and a fan is arranged at the other end of the connecting pipe.
Preferably, an oil inlet pipe is arranged on the oil tank, an oil outlet pipe is arranged at the bottom of the oil tank, and a filter is connected to the oil outlet pipe.
Preferably, place the basket including connecting the frame and strain the basket, strain the fixed setting of basket and connect the frame bottom, and connect the inside intermediate junction of frame and have the horizontal pole, be provided with the handle on the horizontal pole.
Preferably, the height difference formed between the bottom end of the first fixed pulley and the top ends of the plurality of limiting plates is greater than the height of the placing basket.
Preferably, an anticorrosive layer is arranged in the oil tank.
Preferably, the rectangular opening is matched with the outer shape and size of the connecting outer frame, and the placing basket is movably connected with the inside of the rectangular frame.
Preferably, the inner wall of the bottom end of the rectangular frame is provided with a limiting frame for limiting the connecting outer frame.
Compared with the prior art, the above technical scheme of the utility model following profitable technological effect has: through the two placing baskets, oil immersion stations are increased, so that the oil immersion efficiency of the gear is improved; the two placing baskets are driven to move up and down by the work of the driving motor, so that direct operation by an operator with hands is avoided, and the working efficiency is improved; the arranged placing basket can be taken out from the top of the limiting plate, so that the placing basket is convenient to clean; the fan that sets up can accelerate the oil on filter basket and the gear and drip dry fast.
Drawings
Fig. 1 is the structure schematic diagram of the oil immersion device for gear production provided by the utility model.
Fig. 2 is the utility model provides a structural schematic of rectangular frame and a plurality of limiting plate connection relation among immersion oil device of gear production usefulness.
Fig. 3 is the structure schematic diagram of the winding device in the oil immersion device for gear production.
Fig. 4 is a schematic view of a three-dimensional structure of a basket placed in an oil immersion device for gear production.
Fig. 5 is a schematic structural diagram of a connection relationship between a rectangular frame and a limiting frame in an oil immersion device for gear production.
Reference numerals: 1. a base; 2. an oil tank; 3. a rectangular frame; 4. a support leg; 5. a rectangular opening; 6. a limiting plate; 7. placing a basket; 71. connecting the outer frame; 72. a filter basket; 8. a first support plate; 9. a first fixed pulley; 10. a transverse plate; 11. a second fixed pulley; 12. a wire rope; 13. a rotating gear; 14. a take-up reel; 15. a rotating shaft; 16. a second support plate; 17. a drive motor; 18. a circular hole; 19. a connecting pipe; 20. a fan; 21. an oil inlet pipe; 22. an oil outlet pipe; 23. a filter; 24. a cross bar; 25. a handle; 26. and a limiting frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-5, the oil immersion device for gear production provided by the present invention comprises a base 1, an oil tank 2 and a rectangular frame 3; the oil tank 2 is arranged on the base 1; and the bottom end of the base 1 is provided with a plurality of supporting legs 4; two rectangular frames 3 are symmetrically arranged on two sides of the top of the oil tank 2, a rectangular opening 5 is formed in the middle of each rectangular frame 3, and the bottom ends of the two rectangular frames 3 are communicated with the top of the oil tank 2; limiting plates 6 are vertically arranged at four corners of the top end of the rectangular frame 3, and the limiting plates 6 are of an L-shaped structure; a placing basket 7 is movably arranged in the plurality of limiting plates 6; the rear sides of the two rectangular frames 3 are respectively provided with a first supporting plate 8, a first fixed pulley 9 is rotatably arranged on the first supporting plate 8, a transverse plate 10 is fixedly arranged between the two first supporting plates 8, two second fixed pulleys 11 are rotatably arranged in the middle of the transverse plate 10, the two first fixed pulleys 9 and the two second fixed pulleys 11 are positioned at the same horizontal position, steel wire ropes 12 are wound on the first fixed pulleys 9 and the second fixed pulleys 11, one end of each steel wire rope 12 is connected with the corresponding placing basket 7, and the other end of each steel wire rope 12 is connected with a winding device; the winding device comprises rotating gears 13, a take-up reel 14, a rotating shaft 15, a second supporting plate 16 and a driving motor 17, the second supporting plate 16 is provided with two rotating gears 13 and is arranged in the middle position of the top end of the oil tank 2, the rotating gears 13 are rotatably connected to the second supporting plate 16 through the rotating shaft 15, the two rotating gears 13 are meshed with each other, the take-up reel 14 is fixedly arranged on the rotating shaft 15, the take-up reel 14 is connected with a corresponding steel wire rope 12, and an output shaft of the driving motor 17 is connected with the rotating shaft 15.
In an alternative embodiment, a circular hole 18 is formed in one side of the rectangular frame 3 adjacent to the winding device, a connecting pipe 19 is communicated with the circular hole, and a fan 20 is arranged at the other end of the connecting pipe 19.
It should be noted that the fan 20 is provided to accelerate the rapid draining of oil from the filter basket 72 and the rotating gears.
In an alternative embodiment, an oil inlet pipe 21 is provided on the oil tank 2, an oil outlet pipe 22 is provided at the bottom of the oil tank 2, and a filter 23 is connected to the oil outlet pipe 22.
The filter 23 is provided to filter impurities in the tank 2.
In an alternative embodiment, the placing basket 7 comprises a connecting outer frame 71 and a filtering basket 72, the filtering basket 72 is fixedly arranged at the bottom end of the connecting outer frame 71, a cross bar 24 is connected to the middle inside the connecting outer frame 71, and a handle 25 is arranged on the cross bar 24.
It should be noted that the handle 25 is provided to facilitate the extraction of the placing basket 7.
In an alternative embodiment, the height difference formed by the bottom end of the first fixed pulley 9 and the top ends of the plurality of limiting plates 6 is larger than the height of the placing basket 7.
It should be noted that the height difference formed between the bottom end of the first fixed pulley 9 and the top end of the limiting plate 6 enables the placing basket 7 to be taken out conveniently.
In an alternative embodiment, a corrosion protection layer is provided in the fuel tank 2.
It should be noted that the corrosion-resistant layer is provided to enhance the corrosion resistance of the inside of the fuel tank 2.
In an alternative embodiment, the rectangular opening 5 is adapted to the external shape and size of the connecting outer frame 71, and the placing basket 7 is movably connected with the inside of the rectangular frame 3.
It should be noted that the size of the rectangular opening 5 is adapted to the size of the external shape of the connection outer frame 71, so that the placing basket 7 can move up and down in the rectangular opening 5.
In an alternative embodiment, a limiting frame 26 for limiting the connecting outer frame 71 is disposed on the inner wall of the bottom end of the rectangular frame 3.
The position limiting frame 26 is provided to limit the placement basket 7.
In the use process of the utility model, the produced gear is put into the placing basket 7, then the driving motor 17 is started to work, the driving motor 17 drives the rotating gear 13 connected with the driving motor to rotate, because the two rotating gears 13 are meshed with each other, the other rotating gear 13 also starts to rotate synchronously, the rotating gear 13 rotates to release the steel wire rope, the placing basket 7 moves downwards under the action of gravity, the placing basket 7 slides into the bottom of the rectangular frame 3 from among a plurality of limiting plates 6, when the sliding is carried out to the bottom, the arranged limiting frame 26 limits the connecting outer frame 71 on the placing basket 7, at the moment, the filter basket 72 extends into the oil tank 2, when the gear is soaked for a certain time, the driving motor 17 is started to rotate reversely, the take-up reel 14 is driven to carry out rolling work on the steel wire rope 12, at the moment, the placing basket 7 connected with the steel wire rope 12 starts to slowly rise, when the position, the driving motor 17 stops working, then the fan 20 is started to work, the air is blown to the placing basket 7 and the gear in the placing basket 7, the rapid draining of the oil on the surfaces of the placing basket 7 and the gear is accelerated, then the driving motor 17 is started again to work to drive the placing basket 7 to continuously ascend, when the placing basket 7 ascends to the top of the rectangular frame 3, the gear in the placing basket 7 can be taken out, a lot of oil stains can be accumulated when the placing basket 7 is used for a long time, the placing basket 7 can be driven to ascend by starting the driving motor 17 to ensure that the placing basket 7 ascends to the top of the limiting plate 6, then can take out placing basket 7 and wash, the gear soaks for a long time and can produce metal debris and debris in oil tank 2, and the time is long just need wash oil tank 2, and the filter 23 that sets up can filter the impurity in the oil, then with the clean oil of filtration again through advancing oil pipe 21 fill back to the oil tank 2 in can.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (8)
1. An oil immersion device for gear production is characterized by comprising a base (1), an oil tank (2) and a rectangular frame (3); the oil tank (2) is arranged on the base (1); a plurality of supporting legs (4) are arranged at the bottom end of the base (1); two rectangular frames (3) are symmetrically arranged on two sides of the top of the oil tank (2), a rectangular opening (5) is formed in the middle of each rectangular frame (3), and the bottom ends of the two rectangular frames (3) are communicated with the top of the oil tank (2); limiting plates (6) are vertically arranged at four corners of the top end of the rectangular frame (3), and the limiting plates (6) are of an L-shaped structure; a placing basket (7) is movably arranged in the limiting plates (6); the rear sides of the two rectangular frames (3) are respectively provided with a first supporting plate (8), a first fixed pulley (9) is rotatably arranged on the first supporting plate (8), a transverse plate (10) is fixedly arranged between the two first supporting plates (8), two second fixed pulleys (11) are rotatably arranged in the middle of the transverse plate (10), the two first fixed pulleys (9) and the two second fixed pulleys (11) are respectively positioned at the same horizontal position, steel wire ropes (12) are wound on the first fixed pulleys (9) and the second fixed pulleys (11), one ends of the steel wire ropes (12) are connected with the corresponding placing baskets (7), and the other ends of the steel wire ropes (12) are connected with a winding device; the coiling mechanism includes rotating gear (13), take-up reel (14), axis of rotation (15), second backup pad (16) and driving motor (17), second backup pad (16) have two and set up the middle part position on oil tank (2) top, be connected with gear (13) through axis of rotation (15) rotation on second backup pad (16), and two rotating gear (13) intermeshing, take-up reel (14) are fixed to be set up on axis of rotation (15), and take-up reel (14) are connected with wire rope (12) that correspond, the output shaft and a axis of rotation (15) of driving motor (17) are connected.
2. The oil immersion device for gear production according to claim 1, characterized in that a circular hole (18) is formed in one side of the rectangular frame (3) adjacent to the winding device, a connecting pipe (19) is communicated with the outside of the circular hole, and a fan (20) is arranged at the other end of the connecting pipe (19).
3. The oil immersion device for gear production according to claim 1, wherein an oil inlet pipe (21) is provided on the oil tank (2), an oil outlet pipe (22) is provided at the bottom of the oil tank (2), and a filter (23) is connected to the oil outlet pipe (22).
4. The oil immersion device for gear production according to claim 1, wherein the placing basket (7) comprises a connecting outer frame (71) and a filtering basket (72), the filtering basket (72) is fixedly arranged at the bottom end of the connecting outer frame (71), a cross rod (24) is connected to the middle inside the connecting outer frame (71), and a handle (25) is arranged on the cross rod (24).
5. The oil immersion device for gear production according to claim 1, wherein the height difference formed between the bottom end of the first fixed pulley (9) and the top ends of the plurality of limiting plates (6) is greater than the height of the placing basket (7).
6. An oil immersion device for gear production according to claim 1, characterized in that an anti-corrosion layer is provided in the oil tank (2).
7. An oil immersion device for gear production according to claim 4, characterized in that the rectangular opening (5) is adapted to the external shape and size of the connection frame (71), and the placing basket (7) is movably connected with the inside of the rectangular frame (3).
8. The oil immersion device for gear production according to claim 4, wherein a limiting frame (26) for limiting the connecting outer frame (71) is arranged on the inner wall of the bottom end of the rectangular frame (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022231255.2U CN213529391U (en) | 2020-10-09 | 2020-10-09 | Oil immersion device for gear production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022231255.2U CN213529391U (en) | 2020-10-09 | 2020-10-09 | Oil immersion device for gear production |
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| Publication Number | Publication Date |
|---|---|
| CN213529391U true CN213529391U (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022231255.2U Active CN213529391U (en) | 2020-10-09 | 2020-10-09 | Oil immersion device for gear production |
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| CN (1) | CN213529391U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714029A (en) * | 2021-09-14 | 2021-11-30 | 蔡程程 | Paint dipping device for computer accessories |
-
2020
- 2020-10-09 CN CN202022231255.2U patent/CN213529391U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714029A (en) * | 2021-09-14 | 2021-11-30 | 蔡程程 | Paint dipping device for computer accessories |
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