CN213507124U - Cable copper wire annealing device - Google Patents
Cable copper wire annealing device Download PDFInfo
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- CN213507124U CN213507124U CN202022251401.8U CN202022251401U CN213507124U CN 213507124 U CN213507124 U CN 213507124U CN 202022251401 U CN202022251401 U CN 202022251401U CN 213507124 U CN213507124 U CN 213507124U
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Abstract
The utility model belongs to cable copper wire processing field discloses a cable copper wire annealing device. The utility model discloses a base, annealing case and cooler bin are provided with clearance case, controller and annealing case on the base, and the clearance case is close to controller one side and is equipped with the preheating chamber, and the preheating chamber is connected with the annealing case, and the annealing case is connected with cooler bin and coolant liquid case, and the cooler bin is connected with the clearance hopper, and the clearance case is provided with vacuum machine, drive roll and sponge case, and the annealing case is provided with induction type annealing device and inert gas liquid storage pot, and cooling device is provided with the recirculated cooling liquid device. The copper wire is pretreated through the cleaning box and the preheating box which are arranged, temperature monitoring is carried out through the temperature sensor, the copper wire can be heated by heating more quickly when entering the annealing box, and the cooling liquid can be fully utilized through circulation of the cooling liquid which is arranged.
Description
Technical Field
The utility model relates to a cable copper wire processing field especially relates to a cable copper wire annealing device.
Background
Annealing is a heat treatment process for metals, which refers to slowly heating the metal to a certain temperature, holding for a sufficient time, and then cooling at a suitable rate. The purpose is to reduce hardness and improve machinability; the residual stress is reduced, the size is stabilized, and the deformation and crack tendency is reduced; refining grains, adjusting the structure and eliminating the structure defects. Specifically, annealing is a heat treatment process for materials, including metallic materials and non-metallic materials.
The annealing device in the cable manufacturing industry is provided with a vacuum annealing furnace, a heat pipe type annealing furnace, a contact type large-current annealing furnace and an induction type annealing furnace, wherein the induction type annealing furnace is high in annealing efficiency and obvious in energy conservation and is generally applied to the cable industry, however, the existing induction type annealing device is not provided with a pretreatment device, so that the copper wire is often attached to the surface with dirt during annealing, the copper wire is not uniformly heated, the annealing speed is low, the temperature monitoring is lacked, and the utilization rate of cooling liquid is not high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the cable copper wire annealing device is provided for solving the problems that an existing cable copper wire annealing device is not provided with a pretreatment device, the heating of a copper wire is influenced, the annealing speed is low, the temperature monitoring is lacked, the utilization rate of cooling liquid is low and the like.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
the utility model provides a cable copper wire annealing device, includes base, annealing case and cooler bin, be provided with cleaning box, controller and annealing case on the base, cleaning box is close to controller one side and is equipped with the preheating chamber, the preheating chamber is connected with the annealing case, the annealing case is connected with cooler bin and coolant liquid case, the cooler bin is connected with the clearance cotton box.
The cleaning box is far away from preheating chamber one side and has been seted up the inlet wire, and both sides are equipped with the transmission roller train about the cleaning box is inside, be provided with the sponge case in the middle of the transmission roller train, the cleaning box top box outside is provided with the vacuum machine, vacuum machine one side is provided with the vacuum pump, vacuum pump connection has the exhaust tube, the exhaust tube passes cleaning box one side and inserts inside.
The preheating chamber is internally provided with a heat conduction pipe in a penetrating mode, one end of the heat conduction pipe is in penetrating connection with the cleaning box, the other end of the heat conduction pipe is in penetrating connection with the annealing box, the inner wall of the preheating chamber is provided with a heating wire, and a box body inside the preheating chamber is provided with a first temperature sensor.
The annealing box is characterized in that an annealing pipe is arranged inside the annealing box, heat preservation pipes are arranged on two sides of the annealing pipe, an induction coil is wound outside the annealing pipe and connected with an induction power supply, a second temperature sensor is arranged above the inner wall of the annealing box close to one side of the cooling box, a gas storage tank is arranged outside the box body on the top of the annealing box and filled with inert gas, a valve is arranged on one side of the gas storage tank and connected with a gas guide pipe, and the gas guide pipe penetrates through the top of the annealing box and is connected into the annealing box.
The inside water leakage plate that is provided with of cooling tank, water leakage plate below is provided with the liquid reserve chamber, the liquid reserve chamber bottom is provided with level sensor, the cooling tank top is provided with the coolant liquid case, the coolant liquid case is provided with the catheter, the catheter runs through the access from the cooling tank top, the catheter bottom is provided with the shower nozzle, and the coolant liquid case is provided with the circulating pipe along annealing case outer wall, the circulating pipe runs through the access liquid reserve chamber, be provided with the suction pump on catheter and the circulating pipe.
Furthermore, a wire inlet hole is formed in the center of one side, close to the wire inlet, of the sponge box, and a wire outlet hole is formed in the center of one side, close to the preheating chamber.
Furthermore, the sponge box, the preheating chamber, the annealing pipe, the cooling box and the cleaning cotton box are arranged on the same axis.
Further, the inner diameter of the heat conduction pipe is larger than the outer diameter of the heat preservation pipe.
Furthermore, heat insulation cotton is arranged between the annealing pipe and the induction coil.
Furthermore, the cross section of the wire inlet is trapezoidal.
Furthermore, a wire inlet arranged between the annealing box and the cooling box is the same as the wire inlet.
The utility model has the advantages that: when the device is used, oxygen in the cleaning box is sucked and removed through the arranged vacuum machine, copper wires wipe surface stains after passing through the sponge box, enter the preheating chamber through the heat conduction pipe and are preheated through the electric heating wire, the passing heat conduction pipe keeps the preheating temperature and enters the annealing box, inert gas is led into the annealing box through the gas storage tank to prevent the copper wires from being oxidized, the copper wires enter the annealing box through the arranged heat preservation pipe and are heated through the induction coil, so that the heating speed of the copper wires is accelerated, the copper wires enter the cooling chamber after reaching a certain heating temperature, cooling liquid is sprayed out from the spray head to cool the copper wires, the cooling liquid enters the liquid storage chamber through the water leakage plate, the controller detects the liquid level height of the liquid storage chamber through the liquid level sensor, the cooling liquid is controlled to return to the cooling liquid box through the circulating pipe, the full utilization of the cooling liquid is realized, and the arranged temperature sensor constantly, the power of the induction power supply is controlled by the controller to adjust the heating temperature, so that the annealing speed is accelerated.
Drawings
FIG. 1 is a schematic structural diagram of a cable copper wire annealing device;
FIG. 2 is a structure diagram of a water leakage plate of a cable copper wire annealing device;
fig. 3 is a wire inlet structure of a cable copper wire annealing device.
The labels in the figure are: 1-a base; 2-cleaning the box; 201-wire inlet; 202-a transmission roller group; 203-sponge box; 3-a vacuum machine; 301-vacuum pump; 302-an extraction tube; 4-preheating chamber; 401-electric heating wire; 402-a heat pipe; 403-a first temperature sensor; 5-annealing box; 501-a heat preservation pipe; 502-annealing tube; 503-induction coil; 504-inductive power supply; 505-a second temperature sensor; 6-air storage tank; 601-a valve; 602-an airway tube; 7-a coolant tank; 701-a catheter; 702-a spray head; 703-circulation pipe; 8-a cooling box; 801-water leakage plate; 802-a reservoir; 803-liquid level sensor; 9-cleaning the cotton box; 10-a controller.
Detailed Description
The present invention will be further explained with reference to the drawings and the embodiments.
As shown in fig. 1 to 3, a cable copper wire annealing device comprises a base 1, an annealing box 5 and a cooling box 8, wherein a cleaning box 2, a controller 10 and the annealing box 8 are arranged on the base 1, a preheating chamber 4 is arranged on one side, close to the controller 10, of the cleaning box 2, the preheating chamber 4 is connected with the annealing box 5, the annealing box 5 is connected with the cooling box 8 and a cooling liquid box 7, and the cooling box 8 is connected with a cleaning cotton box 9.
The wire inlet 201 is formed in one side, away from the preheating chamber 4, of the cleaning box 2, the transmission roller sets 202 are arranged on the upper side and the lower side of the interior of the cleaning box 2, the sponge box 203 is arranged in the middle of the transmission roller sets 202, the vacuum machine 3 is arranged on the outer side of the box body at the top of the cleaning box 2, the vacuum pump 301 is arranged on one side of the vacuum machine 3, the vacuum pump 301 is connected with the exhaust pipe 302, and the exhaust pipe 302 penetrates through one side of the cleaning box 2 to.
A heat conduction pipe 402 is arranged in the preheating chamber 4 in a penetrating way, one end of the heat conduction pipe 402 is connected with the cleaning box 3 in a penetrating way, the other end is connected with the annealing box 5 in a penetrating way, the inner wall of the preheating chamber 4 is provided with an electric heating wire 401, and a first temperature sensor 403 is arranged on the box body in the preheating chamber 4.
The inside water leakage plate 801 that is provided with of cooling tank 8, water storage chamber 802 is provided with to water leakage plate 801 below, liquid storage chamber 802 bottom is provided with level sensor 803, cooling tank 8 top is provided with coolant liquid tank 7, coolant liquid tank 7 is provided with catheter 701, catheter 701 runs through from cooling tank 8 top and inserts, the catheter 701 bottom is provided with shower nozzle 702, coolant liquid tank 7 is provided with circulating pipe 703 along annealing case 5 outer wall, circulating pipe 703 runs through and inserts liquid storage chamber 802, be provided with the suction pump on catheter 701 and the circulating pipe 703.
The during operation opens vacuum machine 3 earlier and carries out the deoxidization to cleaning box 2 through the exhaust tube, prevent the copper wire oxidation, the copper wire gets into through inlet 201, inlet 201 cross-section is trapezoidal, it is little near cleaning box 2 inside one end inlet bore, outside air is difficult to get into, the copper wire passes through inlet hole and the wire outlet that transmission roller train 202 do not set up through sponge case 203 left and right sides center punishment, get into sponge case 203 and carry out surface dirt and handle, make the copper wire surface clean.
Subsequently, the copper wire enters the preheating chamber 4 through the heat conduction pipe 402, so that the copper wire has an initial heating temperature before annealing, meanwhile, the first temperature sensor 403 is used for detecting and preventing the preheating temperature from being too high, the passing heat conduction pipe 402 keeps the preheating temperature and enters the annealing pipe 502 through the heat preservation pipe 501 arranged inside the annealing box 5, the inner diameter of the heat conduction pipe 402 is larger than that of the heat preservation pipe 501, so that the copper wire is better heated, the induction power supply 504 enables the induction coil 503 to be conducted, heat preservation cotton is arranged between the annealing pipe 502 and the induction coil 503 to keep the temperature, so that the copper wire inside the annealing pipe 502 can be fully heated and heated, whether the annealing temperature reaches is detected through the arranged second temperature sensor 505, if not, the power of the induction power supply 504 is adjusted through the controller 10, and the heating.
The copper wire through the intensification gets into the cooling box through the inlet wire that sets up between annealing case 5 and the cooling box 8 the same with inlet wire 201 in, prevent that the heat from scattering and disappearing, controller 10 control suction pump sprays the coolant liquid through catheter 701 and shower nozzle 702 in to cooling box 8, make the copper wire cooling, the coolant liquid gets into stock solution chamber 802 through weeping board 801, controller 10 detects the liquid level height of stock solution chamber 802 through level sensor 803, thereby control suction pump makes the coolant liquid get back to coolant liquid case 7 through circulating pipe 703, the make full use of coolant liquid has been realized, get into the coolant liquid that clearance cotton case 9 erased the surface through refrigerated copper wire, thereby the annealing process of copper wire has been realized.
Meanwhile, a wire inlet hole is formed in the center of one side, close to the wire inlet 201, of the sponge box 203, a wire outlet hole is formed in the center of one side, close to the preheating chamber 4, of the sponge box 203, and the sponge box 203, the preheating chamber 4, the annealing pipe 502, the cooling box 8 and the cleaning cotton box 9 are located on the same axis, so that the copper wire routing path is short, and the heat dissipation efficiency is high.
Claims (7)
1. The cable copper wire annealing device comprises a base (1), an annealing box (5) and a cooling box (8), and is characterized in that the base (1) is provided with a cleaning box (2), a controller (10) and the annealing box (5), one side, close to the controller (10), of the cleaning box (2) is provided with a preheating chamber (4), the preheating chamber (4) is connected with the annealing box (5), the annealing box (5) is connected with the cooling box (8) and a cooling liquid box (7), and the cooling box (8) is connected with a cleaning cotton box (9);
a wire inlet (201) is formed in one side, away from the preheating chamber (4), of the cleaning box (2), transmission roller sets (202) are arranged on the upper and lower sides in the cleaning box (2), a sponge box (203) is arranged in the middle of each transmission roller set (202), a vacuum machine (3) is arranged on the outer side of a box body at the top of the cleaning box (2), a vacuum pump (301) is arranged on one side of the vacuum machine (3), the vacuum pump (301) is connected with an air exhaust pipe (302), and the air exhaust pipe (302) penetrates through one side of the cleaning box (2) and is connected into the interior;
a heat conduction pipe (402) penetrates through the interior of the preheating chamber (4), one end of the heat conduction pipe (402) is connected with the cleaning box (2) in a penetrating manner, the other end of the heat conduction pipe (402) is connected with the annealing box (5) in a penetrating manner, an electric heating wire (401) is arranged on the inner wall of the preheating chamber (4), and a first temperature sensor (403) is arranged on a box body in the preheating chamber (4);
an annealing pipe (502) is arranged in the annealing box (5), heat preservation pipes (501) are arranged on two sides of the annealing pipe (502), an induction coil (503) is wound outside the annealing box, the induction coil (503) is connected with an induction power supply (504), a second temperature sensor (505) is arranged above the inner wall of the annealing box (5) close to one side of the cooling box (8), a gas storage tank (6) is arranged on the outer side of the box body at the top of the annealing box (5), inert gas is contained in the gas storage tank (6), a valve (601) is arranged on one side of the gas storage tank (6), the valve (601) is connected with a gas guide pipe (602), and the gas guide pipe (602) penetrates through the top of the annealing box (;
cooling tank (8) inside is provided with weeping board (801), weeping board (801) below is provided with liquid reserve tank (802), liquid reserve tank (802) bottom is provided with level sensor (803), cooling tank (8) top is provided with coolant tank (7), coolant tank (7) are provided with catheter (701), access is run through from cooling tank (8) top in catheter (701), catheter (701) bottom is provided with shower nozzle (702), and coolant tank (7) are provided with circulating pipe (703) along annealing case (5) outer wall, circulating pipe (703) run through access liquid reserve tank (802), be provided with the suction pump on catheter (701) and circulating pipe (703).
2. The device for annealing the copper wires for cables as claimed in claim 1, wherein the sponge box (203) is provided with a wire inlet hole at the center of one side close to the wire inlet (201), and is provided with a wire outlet hole at the center of one side close to the preheating chamber (4).
3. The device for annealing copper wires for cables as claimed in claim 2, characterized in that the sponge box (203) is coaxial with the preheating chamber (4), the annealing tube (502), the cooling box (8) and the cleaning cotton box (9).
4. The device for annealing copper wires for cables as recited in claim 1, wherein the heat conduction pipe (402) has an inner diameter larger than the outer diameter of the heat preservation pipe (501).
5. The copper wire annealing device for cables as recited in claim 1, wherein insulation cotton is disposed between the annealing tube (502) and the induction coil (503).
6. The copper wire annealing device for cables as recited in claim 1, characterized in that the cross section of said wire inlet (201) is trapezoidal.
7. The copper wire annealing device for cables as claimed in claim 1, characterized in that the wire inlet arranged between the annealing box (5) and the cooling box (8) is the same as the wire inlet (201).
Priority Applications (1)
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CN202022251401.8U CN213507124U (en) | 2020-10-12 | 2020-10-12 | Cable copper wire annealing device |
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CN202022251401.8U CN213507124U (en) | 2020-10-12 | 2020-10-12 | Cable copper wire annealing device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114058834A (en) * | 2021-10-28 | 2022-02-18 | 青海鑫邦线缆有限公司 | Wire drawing annealing device for power cable processing and use method thereof |
CN116121498A (en) * | 2023-02-07 | 2023-05-16 | 金长城线缆有限公司 | Copper wire continuous annealing device |
CN116377355A (en) * | 2023-01-30 | 2023-07-04 | 安徽赛丽金属科技有限公司 | Copper wire annealing and tempering equipment |
-
2020
- 2020-10-12 CN CN202022251401.8U patent/CN213507124U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114058834A (en) * | 2021-10-28 | 2022-02-18 | 青海鑫邦线缆有限公司 | Wire drawing annealing device for power cable processing and use method thereof |
CN116377355A (en) * | 2023-01-30 | 2023-07-04 | 安徽赛丽金属科技有限公司 | Copper wire annealing and tempering equipment |
CN116121498A (en) * | 2023-02-07 | 2023-05-16 | 金长城线缆有限公司 | Copper wire continuous annealing device |
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