CN213504662U - Synchronous alignment's tipping plate equipment - Google Patents

Abstract

The utility model discloses a synchronous alignment's tipping plate equipment, tipping plate equipment sets up on the station after the preceding process equipment, and tipping plate equipment includes: a windmill; the first end of the inlet conveying belt is arranged at the outlet of the previous process equipment, and the second end of the inlet conveying belt extends into the front bayonet of the windmill; the first end of the outlet conveying belt extends into a rear bayonet of the windmill, and the second end of the outlet conveying belt is arranged at the inlet of the equipment in the subsequent process; the power transmission mechanism comprises a power transfer connecting module, a main transmission module of the plate turnover machine, a primary outward-dividing module of main transmission power, a secondary outward-dividing module of main transmission power and a tertiary outward-dividing module of main transmission power. The utility model discloses speed matching bi-polar mills the belt speed of traversing machine, synchronous, high-efficient, stable board that turns over, and can adapt to the operation of turning over of different place board sizes.

Description

Synchronous alignment's tipping plate equipment

Technical Field

The utility model belongs to the wood working machinery field, concretely relates to synchronous aligned plate turnover equipment.

Background

In the woodworking industry, no automatic equipment is used for turning over boards in the past, the traditional manual turning operation can be only used, and the floor production line has extremely high speed, relatively slow manual operation and large load and can cause secondary damage to the front surface of the board. And the manual alignment is needed after the manual plate turning, so that the plates are aligned in parallel, the efficiency is not high, and the effect is not good.

The floor boards are mostly stacked with the front faces upward in the transportation process before the double-end milling processing, and the floor boards still move on the equipment with the front faces upward, so that the floor boards are prevented from being scratched on the front faces. However, before the floor enters the double-end milling main machine, the plate needs to be turned over by 180 degrees, so that the front surface of the floor plate faces downwards, and the double-end milling main machine mainly processes the floor plate by taking the front surface of the floor plate as a reference. The plate still needs to be turned over for 180 degrees again after being processed by a double-end longitudinal milling machine and a transverse milling machine, and the main reasons are three points:

1. the front quality inspection of the floor board is convenient;

2. the front surface of the plate is prevented from being scratched by conveying equipment in the conveying process;

3. when the production line is connected to a packaging line, the front side of the plate is generally required to be upward for packaging.

Aiming at the requirements that the production takt is variable when a double-end milling flexible processing plate is processed and the takt before and after the turning plate is matched, the takt is ensured while the turning plate is turned, and the best solution is to ensure that the flexible size is adapted and the speed of the double-end milling transverse machine is synchronous.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the prior art, the utility model provides a plate turnover that aligns in step, the utility model discloses some embodiments can provide one kind with the bi-polar mill flexibility that the horizontal machine matches, synchronous, high-efficient, stable automatic turn over the board and the automatic alignment equipment to guarantee the online quality inspection of follow-up product, prevent to carry and scrape colored panel openly and satisfy the ascending requirement of packing line board.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a synchronously aligned flap apparatus disposed at a station after a preceding process apparatus, the flap apparatus comprising: a windmill; an inlet conveyor belt, a first end of which is arranged at an outlet of the previous process equipment, and a second end of which extends into a front bayonet of the windmill; the first end of the outlet conveying belt extends into a rear bayonet of the windmill, and the second end of the outlet conveying belt is arranged at an inlet of a next-process device; the power transmission mechanism comprises a power transfer-in connecting module, a main transmission module of the plate turnover machine, a primary outward-dividing module of main transmission power, a secondary outward-dividing module of main transmission power and a tertiary outward-dividing module of main transmission power, wherein the power transfer-in connecting module is connected with a power main driving shaft of the previous process equipment, the main transmission module of the plate turnover machine is connected with the power transfer-in connecting module, one end of the primary outward-dividing module of main transmission power is in driving connection with the main transmission module of the plate turnover machine, the other end of the primary outward-dividing module of main transmission power is in driving connection with the inlet conveying belt, one end of the secondary outward-dividing module of main transmission power is in driving connection with the main transmission module of the plate turnover machine, the other end of the secondary outward-dividing module of main transmission power is in driving connection with the windmill, and one end of the tertiary outward-dividing module of main transmission power is, the other end of the main transmission power tertiary external sub-module is in driving connection with the outlet conveying belt.

Preferably, the power take-over connection module comprises: and two first chain wheels 211 of a chain transmission, wherein one first chain wheel 211 is arranged on a power main shaft of the previous process equipment, and the other first chain wheel 211 is in driving connection with the power transmission structure.

Preferably, the power transmission structure includes: one-level T type gear case, transmission shaft, second grade T type gear case, keep away from in the power changes over to connection module in the power main shaft's a first sprocket 211 is installed the first end of the transverse direction of one-level T type gear case, the transverse direction's of one-level T type gear case second end with the drive of the outer module of dividing of final drive power once is connected, the perpendicular direction end of one-level T type gear case with the first end drive of transmission shaft is connected, the second sprocket 226 that the middle part of transmission shaft set up with the drive of the outer module drive of main drive power secondary divides is connected, the second end of transmission shaft with the perpendicular direction end drive of second grade T type gear case is connected, the transverse direction's of second grade T type gear case one end with the drive of the outer module drive of the tertiary of final drive power divides the module and is connected.

Preferably, the primary drive power primary external sub-module comprises: third sprocket 231, first secondary sprocket drive 234, first main shaft 235, third sprocket 231 is installed at the second end of the horizontal direction of one-level T type gear box, third sprocket 231 passes through first secondary sprocket drive 234 drive first main shaft 235, first main shaft 235 drive entry conveyor belt.

Preferably, the main transmission power secondary external sub-module comprises: the third-stage T-shaped gearbox includes a third-stage T-shaped gearbox, a fourth sprocket 241, a fifth sprocket 243, and a second main shaft 244, wherein the fourth sprocket 241 is chain-connected to the second sprocket 226, the fourth sprocket 241 is attached to a vertical end of the third-stage T-shaped gearbox, the fifth sprocket 243 is attached to a lateral end of the third-stage T-shaped gearbox, the fifth sprocket 243 is chain-connected to the second main shaft 244, and the second main shaft 244 drives the windmill.

Preferably, the main transmission power tertiary external sub-module comprises: a sixth sprocket 251, a second secondary sprocket 253, and a third main shaft 254, wherein the sixth sprocket 251 is mounted at one end of the secondary T-shaped gear box in the transverse direction, the sixth sprocket 251 drives the third main shaft 254 through the second secondary sprocket 253, and the third main shaft 254 drives the exit conveyor belt.

Preferably, the belt of the outlet conveyor belt is provided with evenly distributed lugs.

Preferably, the preceding process equipment is a double-end milling transverse machine, and the lug pitch is the same as the belt pitch of the double-end milling transverse machine.

Preferably, floating island plates for preventing the plate members from being inclined are arranged on both sides of the outlet conveying belt.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses the creation provides a plate turnover equipment that aligns all synchronously, equipment is tightly milling the traversing machine next both ends and is arranged, mills the sharing power supply of traversing machine with the both ends. The plate turnover machine is synchronously started while the double-end milling machine is started to operate, and manual independent attention is not needed. The speed matches the belt speed of the double-end milling transverse machine, and the turnover plate is synchronous, efficient and stable and can adapt to the operation of turnover plates with different plate sizes. The front surface of the floor can be directly prevented from being scratched in the process after the plate is turned over, and the processing quality of the front surface of the floor can be instantly checked. The plates turned by the windmill are automatically aligned after passing through the floating island without manual interference, and the basic process is completed for subsequent procedures of removing inferior-quality products, stacking, packaging and the like.

No matter how the speed of double-end milling is changed and how the floor size is changed, the plate turnover machine can freely and synchronously turn over the plate, cannot generate plug wires, influences the production efficiency, and cannot cause overhigh productivity and overlong rest time of partial machines. The defects of low efficiency of turning, aligning and aligning a large number of manual plates, uneven quality and possibility of secondary damage to the front surface of the floor are perfectly avoided. Meanwhile, workers can quickly and instantaneously check the front quality of the floor, and preparation is made for subsequent processes.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is the axis measuring and indicating diagram of the embodiment of the utility model, wherein: 1, a frame 2, a power transmission structure 3, an inlet conveying belt 4, a windmill 5, an outlet conveying belt 6 and a protective net sheet.

Fig. 2 is a schematic view of a power transmission structure, wherein:

a)210 the power transmission module comprises the following components

211 first chain wheel 212 double-row chain wheel tensioning structure

b) The main transmission module of the 220 plate turnover machine comprises the following components

221 first stage T-shape gearbox 222 coupler 223 chain 224 bearing 225 second stage T-shape gearbox 226 second chain wheel

c) The 230-power primary external division module comprises the following components

231 third sprocket 232, chain 233 sprocket 234, first secondary sprocket drive 235, first spindle 236 tension sprocket

d) The 240 power secondary external division module comprises the following components

241 fourth sprocket 242 three stage T-shape gearbox 243 fifth sprocket 244 second spindle 245 tension sprocket

e) The 250 power three-time external division module comprises the following components

251 sixth sprocket 252 chain 253 second stage sprocket 254 third spindle.

FIG. 3 is a single set schematic of an inlet conveyor belt, wherein: 310 the primary drive pulley 320 suspends the wheels from the secondary pulley 330 transition structure 340.

Fig. 4 is a schematic view of a windmill, wherein: 410 windmill disk 420 steel tube.

FIG. 5 is a single set schematic of an exit conveyor belt, wherein: 510 drive pulley 520 driven pulley 530 floats island 540 lobe belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

As shown in fig. 1-5, the present embodiment provides a fully synchronously aligned flap apparatus comprising a frame, a power transmission structure, an inlet conveyor belt, a windmill, an outlet conveyor belt, and a protective mesh.

1. Rack

The frame mainly provides a platform and support for other mechanisms.

2. Power transmission structure

The power transmission structure mainly comprises five parts:

the power transfer-in connecting module 210 comprises two double-row chain wheels 211, wherein one of the double-row chain wheels 211 is arranged on a main shaft of the double-end milling transverse machine, the double-end milling main power is pulled to a primary T-shaped gear box 221 of the plate turnover machine through chain transmission and is transferred in from a T-shaped horizontal direction, and a double-row chain wheel tensioning structure 212 is hung between the double-row chain wheels;

the main transmission module 220 of the plate turnover machine comprises a first-stage T-shaped gear box 221, a coupler 222, a transmission shaft 223 (connected with the first-stage T-shaped gear box in a T-shaped vertical direction through the coupler), a fixed bearing 224 and a second-stage T-shaped gear box 225 (connected with the transmission shaft in a T-shaped vertical direction through the coupler). Wherein, the transmission shaft is provided with a chain wheel 226, which is convenient for the power to be transversely output to the windmill;

the main transmission power primary outward-dividing module 230 mainly outputs power to the inlet belt conveyor so as to ensure that the floor is synchronously transited from the cross machine to the plate turnover machine. The power passes through a first-stage T-shaped gear box 221T and another transverse mounting chain wheel 231 (first-stage chain wheel transmission), then passes through a chain 232 and another chain wheel in the direction parallel to the axis of the chain wheel, and drives an inlet belt main shaft 235 by using a second-stage chain wheel transmission 234 to drive an inlet belt, wherein the first-stage and second-stage chain wheel transmissions both mount a tensioning chain wheel 236;

the main transmission power secondary outward-dividing module 240 mainly drives the windmill to turn over through speed ratio adjustment, so that the floor can smoothly enter the windmill bayonet without interference, and the plate is synchronously turned. The power is transversely output to a chain wheel 241 mounted in the T-shaped vertical direction of the three-level T-shaped gear box 242 through a chain wheel 226 mounted on the main transmission shaft, is changed to 90 degrees through the power direction of the three-level T-shaped gear box 242 and is parallel to the conveying direction, and then is transmitted to a windmill main shaft 244 through a chain wheel 243 in the T-shaped horizontal direction of the three-level T-shaped gear box 242, wherein chain and chain wheel transmissions on two sides of the three-level T-shaped gear box are used for mounting a tensioning chain wheel 245;

and a main transmission power three-time external sub-module 250, wherein the power is output to the main shaft of the outlet belt through the primary and secondary chain wheel transmission structures so as to drive the outlet belt to be matched with the windmill to synchronously pull the floor out of the windmill. The power is transmitted from a sprocket 251 mounted in a T-line direction on the secondary T-shaped gearbox 225, transmitted to a secondary sprocket drive 253 via a chain 252, and transmitted to an exit belt main shaft 254.

The power transmission structure has the difficulty that the transmission ratio is matched to enable the conveying distance, the turning angle and the belt pulling speed of the tertiary power to be matched with each other, and the speed of a main driving belt of a double-end milling transverse machine is matched to prevent the phenomena of line plugging, line clamping and unmatched beat in production line production. The double-end milling transverse machine has the characteristics that the set of transmission structure saves a power source and a required sensor which are carried by the machine independently, so that the machine can be matched with the instantaneous capacity of the double-end milling transverse machine at one time. Hardware cost is saved, and electrical debugging cost is saved.

3. Inlet conveyor belt

The inlet conveying belts are four groups, are crossed and deeply inserted into the inner part of the windmill bayonet and mainly comprise a main driving belt pulley 310, a driven belt pulley 320 (tension pulley), a transition structure 330 and a lower side suspension wheel 340. The transition structure is a belt conveying structure consisting of a group of narrow belt pulleys and is mainly used for connecting floor transition of a double-end milling belt, and the phenomenon that the floor falls or is unstable in transition and asynchronous between the belts due to the fact that the diameter of a main belt pulley is too large when the floor is narrow is avoided. The suspension theory is mainly used for suspending and supporting the belt on the lower surface of the loose edge of the belt when the inlet conveying belt rotates, and the unstable operation and excessive friction of the belt caused by belt shaking when the speed is too high are prevented.

4. Windmill

The windmill structure is formed by transversely arranging four windmill disks in the center of the plate turnover machine, and the size interval can be adjusted to adapt to the actions of floor plate turnover with different lengths. The windmill disc 410 is clamped with steel pipes 420 which are evenly distributed, and rubber leather pipes are sleeved outside the steel pipes to prevent the floor from being scratched. The number of the uniformly distributed steel pipes, namely the cutting angles and the number of the windmill discs are determined according to the floor production pitch of the double-end milling transverse machine, and the realization is realized by matching the transmission ratio. The realization effect is that when the double-end milling belt conveyor runs at constant intercept and different speeds, the windmill and the inlet belt conveyor synchronously match the output pitch and the speed of the double-end milling transverse machine through a proper transmission ratio, so that synchronous plate receiving of the inlet belt conveyor is achieved, and the windmill turns plates orderly and synchronously.

5. Outlet conveying belt

The exit conveyor belt is four specially made sets of timing belts 540 with lugs that also go deep into the windmill bayonet to align with the entrance conveyor belt. The distance between the convex blocks is the same as the pitch of the belt of the double-end milling transverse machine, so that the floor after the windmill is overturned is ensured to be uniformly pulled out. The exit conveyor belt consists essentially of a drive pulley 510, a driven pulley 520 (idler pulley) and a floating island plate 530 for use with the lugs. When the lug pulls the floor out of the bayonet of the windmill, due to the problem of mechanical precision, partial floor can contact the belt in sequence, so that the floor is pulled to be inclined, and the subsequent process is troublesome. The floor can be automatically realigned again by using the design of the bump and the floating island plate. The floating island plates are arranged on two sides of the belt respectively and are aligned transversely.

6. Protective net sheet

The protection net piece is an isolation protection net piece which is made of sheet metal and provided with a small square hole, and mainly prevents safety risks caused by interference of personnel on the running of the windmill or approach of the personnel to the windmill, and the two protection net pieces are respectively arranged on the outer sides of the windmill on the two sides of the plate turnover machine.

The equipment operation process of the embodiment is exemplified as follows:

when the double-end milling transverse machine is started, the plate turnover machine is synchronously and instantly started, the conveying speed of the inlet conveying belt and the outlet conveying belt is the same as the belt speed of the double-end milling transverse machine, and the windmill synchronously turns. The floor is orderly and orderly conveyed outwards from the double-end milling transverse machine according to the pitch size of the double-end milling belt, and stably passes through the floor through the transition structure of the inlet conveying belt. The pitch of the floor on the entrance conveyor belt is then still the same as for a double-ended milling cross machine. The inlet conveying belt conveys the floor to the deep position of the bayonet of the windmill, and simultaneously, the windmill steel pipe is turned over from bottom to top to lift the floor and turn over the floor. After the floor is turned over, the windmill is contacted with the outlet conveying belt, the contact area is positioned between the convex blocks, the belt extends into the turnover radius of the windmill, and the time of the angle of rotation between the steel pipes of the windmill is just longer than the time of pulling out the floor, so that the interference is avoided. The outlet conveying belt conveys the floor to the floating island plate, the floating island plate slightly supports the floor, the floor is separated from the belt, the floor can be aligned by the floating island or not, the floor is pushed forwards by the pushing floor which is regularly marked by the convex blocks on the belt, the floor is aligned by the convex blocks and pushed down by the floating island plate, and the floor is straightened and falls back to the conveying belt to be conveyed forwards continuously. When the double-end milling transverse machine is stopped, the floor does not need to be manually removed from the plate turnover machine, when the double-end milling transverse machine is started, the plate turnover machine automatically processes the online floor, the plate continues to turn over, and manual interference is not needed. When the double-end milling transverse machine is changed into floors with different lengths, the size of the double-end milling transverse machine is changed, the double-end milling transverse machine has no influence on the plate turnover machine, and the plate turnover machine is completely suitable for the machining size range of the double-end milling transverse machine.

Although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention can be made without departing from the spirit and scope of the present invention, and these modifications and improvements are within the spirit and scope of the present invention.

Claims (9)

1. A synchronously aligned flap apparatus, which is arranged on a station after a preceding process apparatus, is characterized in that the flap apparatus comprises:

a windmill;

an inlet conveyor belt, a first end of which is arranged at an outlet of the previous process equipment, and a second end of which extends into a front bayonet of the windmill;

the first end of the outlet conveying belt extends into a rear bayonet of the windmill, and the second end of the outlet conveying belt is arranged at an inlet of a next-process device;

the power transmission mechanism comprises a power transfer-in connecting module, a main transmission module of the plate turnover machine, a primary outward-dividing module of main transmission power, a secondary outward-dividing module of main transmission power and a tertiary outward-dividing module of main transmission power, wherein the power transfer-in connecting module is connected with a power main driving shaft of the previous process equipment, the main transmission module of the plate turnover machine is connected with the power transfer-in connecting module, one end of the primary outward-dividing module of main transmission power is in driving connection with the main transmission module of the plate turnover machine, the other end of the primary outward-dividing module of main transmission power is in driving connection with the inlet conveying belt, one end of the secondary outward-dividing module of main transmission power is in driving connection with the main transmission module of the plate turnover machine, the other end of the secondary outward-dividing module of main transmission power is in driving connection with the windmill, and one end of the tertiary outward-dividing module of main transmission power is, the other end of the main transmission power tertiary external sub-module is in driving connection with the outlet conveying belt.

2. The synchronously aligned flap apparatus according to claim 1, wherein said power-in connection module comprises: two first chain wheels (211) of chain drive, wherein, one first chain wheel (211) is installed on the power main shaft of the previous process equipment, and the other first chain wheel (211) is in driving connection with the power transmission structure.

3. The synchronously aligned flap apparatus of claim 2, wherein the power transmission structure comprises: one-level T type gear case, transmission shaft, second grade T type gear case, keep away from in the power changes over to connecting module one first sprocket (211) of power main shaft is installed the first end of the transverse direction of one-level T type gear case, the transverse direction's of one-level T type gear case second end with the drive of the outer module of dividing of final drive power once is connected, the perpendicular direction end of one-level T type gear case with the first end drive of transmission shaft is connected, second sprocket (226) that the middle part of transmission shaft set up with the drive of the outer module of dividing of final drive power secondary is connected, the second end of transmission shaft with the drive of the perpendicular direction end of second grade T type gear case is connected, the transverse direction's of second grade T type gear case one end with the drive of the outer module drive of final drive power cubic is connected.

4. The synchronously aligned flap apparatus of claim 3 wherein said primary drive power one-time outsert module comprises: third sprocket (231), first secondary sprocket transmission (234), first main shaft (235), third sprocket (231) are installed the second end of one-level T type gear box's transverse direction, third sprocket (231) pass through first secondary sprocket transmission (234) drive first main shaft (235), first main shaft (235) drive entry conveyor belt.

5. The synchronously aligned flap apparatus of claim 3 wherein the primary drive power secondary divide module comprises: tertiary T type gear box, fourth sprocket (241), fifth sprocket (243), second main shaft (244), fourth sprocket (241) with second sprocket (226) chain connection, fourth sprocket (241) are installed the vertical direction end of tertiary T type gear box, fifth sprocket (243) are installed the one end of the horizontal direction of tertiary T type gear box, fifth sprocket (243) with second main shaft (244) chain connection, second main shaft (244) drive the windmill.

6. The synchronously aligned flap apparatus of claim 3 wherein said main drive power tertiary divide module comprises: the conveying device comprises a sixth chain wheel (251), a second secondary chain wheel transmission (253) and a third main shaft (254), wherein the sixth chain wheel (251) is installed at one end of the secondary T-shaped gearbox in the transverse direction, the sixth chain wheel (251) drives the third main shaft (254) through the second secondary chain wheel transmission (253), and the third main shaft (254) drives the outlet conveying belt.

7. The synchronously aligned flap apparatus as claimed in claim 1, characterized in that the belt of the outlet conveyor belt is provided with evenly distributed projections.

8. The synchronously aligned flap apparatus of claim 7 wherein the preceding process equipment is a double end cross mill, the tab pitch being the same as the double end cross mill belt pitch.

9. The synchronously aligned flap apparatus according to claim 8, characterized in that both sides of the outlet conveyor belt are provided with floating island plates which prevent the plates from being pulled obliquely.

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