CN213471719U

CN213471719U - Mortar production system

Info

Publication number: CN213471719U
Application number: CN202020921259.0U
Authority: CN
Inventors: 方洪; 李国华
Original assignee: Jiaoling Shunlong New Environmental Protection Building Materials Co ltd
Current assignee: Jiaoling Shunlong New Environmental Protection Building Materials Co ltd
Priority date: 2020-05-27
Filing date: 2020-05-27
Publication date: 2021-06-18
Anticipated expiration: 2030-05-27

Abstract

The utility model discloses a mortar production system, including the useless thick liquid jar of submerged mortar pump, 100 cubes, controller and a wet grinder, magma filtering ponds, the former thick liquid jar of 100 cubes, former useless thick liquid ratio pond, secondary wet grinder, 100 cube finished product thick liquid jar, finished product of pipe connection in proper order take out thick liquid pond and 25 cube jars, 100 cube useless thick liquid jar with former useless thick liquid ratio pond pipe connection, all be equipped with on the pipeline the submerged mortar pump, a wet grinder and secondary wet grinder all with the controller electricity is connected. The utility model discloses can effectually promote the quality of finished product thick liquid, can also prevent that the submerged mortar pump from taking place to block up when pumping the mortar, and then alleviate artifical intensity of labour, practice thrift the electric energy, promote mortar preparation efficiency.

Description

Mortar production system

Technical Field

The utility model relates to a mortar production technical field, concretely relates to mortar production system.

Background

The existing mortar production process is that a crane grab bucket machine carries materials, the materials are conveyed to a receiving hopper for feeding, the materials are output from the receiving hopper and fall on a belt conveyor, the materials are conveyed to a wet grinder for slurrying through the belt conveyor after being weighed and measured by a belt scale, the materials are pumped to a 100-cube raw pulp tank for storage by a submerged mortar pump after being made into pulp, then the raw pulp in a raw pulp tank and the waste pulp in a waste pulp tank are matched to obtain finished pulp, and the finished pulp is pumped to a 25-cube tank on a floor by the submerged mortar pump for pouring and stirring.

The discovery in the actual production process, because current mortar production process is that direct pump send the magma after wet-milling once, consequently can mix more debris in the magma, not only can influence the quality of finished product thick liquid, and often can make the submerged mortar pump take place to block up when taking out thick liquid, this just needs the manual work to clear up, not only intensity of labour is big, but also along with certain danger, just need restart after blockking up at every turn, this waste of electric energy has greatly been caused, the time of jam and clearance cost also can be serious influence the preparation efficiency of mortar. Therefore, it is urgently required to design a mortar production system which prevents clogging and can improve the quality of finished mortar.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to the problem that above-mentioned exists, provide a mortar production system, the quality that can effectual promotion finished product thick liquid can also prevent that the submerged mortar pump from taking place to block up when pumping the mortar, and then alleviates artifical intensity of labour, practices thrift the electric energy, promotes mortar preparation efficiency.

The utility model discloses a realize above-mentioned purpose, take following technical scheme to realize:

the mortar production system comprises an underwater mortar pump, a 100-cube waste mortar tank, a controller, a primary wet grinder, a primary pulp filtering tank, a 100-cube raw mortar tank, a raw waste mortar proportioning tank, a secondary wet grinder, a 100-cube finished product mortar tank, a finished product mortar pumping tank and a 25-cube tank which are sequentially connected through pipelines, wherein the 100-cube waste mortar tank is connected with the raw waste mortar proportioning tank through a pipeline, the underwater mortar pump is arranged on the pipeline, and the underwater mortar pump, the primary wet grinder and the secondary wet grinder are electrically connected with the controller.

Preferably, a first flow electromagnetic valve is arranged on a connecting pipeline between the 100 cubic raw slurry tank and the raw waste slurry proportioning pool, a second flow electromagnetic valve is arranged on a connecting pipeline between the 100 cubic waste slurry tank and the raw waste slurry proportioning pool, and the first flow electromagnetic valve and the second flow electromagnetic valve are both electrically connected with the controller.

Preferably, the number of the 100-cube finished product slurry tanks is at least three, the at least three 100-cube finished product slurry tanks are connected in parallel, a connecting pipeline between the at least three 100-cube finished product slurry tanks and the finished product slurry pumping pool comprises a main discharge pipe and a discharge pipe, a submerged mortar pump is arranged on the main discharge pipe and close to the finished product slurry pumping pool, each discharge pipe is provided with a discharge electromagnetic valve, and the discharge electromagnetic valves are electrically connected with the controller.

Preferably, each 100-cubic finished pulp tank of the at least three 100-cubic finished pulp tanks is provided with a liquid level sensor, and the liquid level sensors are electrically connected with the controller.

Preferably, the connecting pipelines between the at least three 100-cubic finished pulp tanks and the secondary wet grinding machine comprise a main feeding pipe and branch feeding pipes, a submerged mortar pump is arranged on the main feeding pipe at a position close to the secondary wet grinding machine, and a feeding electromagnetic valve is arranged on each branch feeding pipe and electrically connected with the controller.

Preferably, the mortar production system further comprises an impurity collecting tank, and the impurity collecting tank is connected with the primary pulp filtering tank through a pipeline.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses set up magma filtering ponds and can filter the magma after wet-milling once, can effectively get rid of the debris in the magma, not only can improve the quality of magma, also can avoid debris too much and block up the pipeline that the submerged mortar pump that extracts the magma connects, alleviateed the intensity of labour of manual work clearance putty; in addition, a secondary wet grinding machine is arranged after the proportioning of the original waste slurry to carry out secondary wet grinding on the proportioned mortar, so that impurities in the slurry can be completely removed, the slurry is more uniform and refined, and the quality of the slurry is better; in addition, the filtered primary pulp and the secondary wet-milled finished pulp can be refined, so that the submerged mortar pump cannot block a pipeline in the extraction process, the production of the mortar cannot be interrupted, the production efficiency of the mortar is improved, the frequent shutdown cannot occur, and the electric energy loss caused by shutdown and restart is reduced.

Drawings

Fig. 1 is the structural schematic diagram of the mortar production system of the present invention.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Referring to fig. 1, a mortar production system comprises a submerged mortar pump 1, a 100-cube waste slurry tank 2, a controller 3, a primary wet grinder 4, a primary slurry filtering tank 5, a 100-cube raw slurry tank 6, a raw waste slurry proportioning tank 7, a secondary wet grinder 8, a 100-cube finished slurry tank 9, a finished product slurry pumping tank 10 and a 25-cube tank 11 which are sequentially connected through pipelines, wherein the 100-cube waste slurry tank 2 is connected with the raw waste slurry proportioning tank 7 through a pipeline, the submerged mortar pump 1 is arranged on the pipeline, and the submerged mortar pump 1, the primary wet grinder 4 and the secondary wet grinder 8 are electrically connected with the controller 3.

In this embodiment, set up magma filtering ponds and filter the magma after the wet-milling, can effectively get rid of the debris in the magma, not only can improve the quality of magma, also can avoid debris too much and block up the pipeline that the submerged mortar pump of extraction magma connects, alleviateed the intensity of labour of manual cleaning putty, also reduced the danger of workman's clearance putty in the pipeline.

The embodiment also sets up secondary wet grinder and carries out the secondary wet grinding to the mortar of ratio after former useless thick liquid ratio, can make the impurity in the thick liquids get rid of completely like this, and the thick liquids are more evenly refined, and thick liquids quality is better, and the finished product outward appearance of making is neat pleasing to the eye. The virgin stock after filtering and the finished product thick liquids after the secondary wet-milling can become more refine, and the submerged mortar pump just can not block up the pipeline at the extraction in-process like this for the preparation of mortar can not be interrupted, has improved the preparation efficiency of mortar, the condition of frequent shut down can not appear in addition, has reduced the electric energy loss that the machine was restarted and is brought in shutting down, effectual saving electric energy.

Optionally, a first flow electromagnetic valve 61 is arranged on a connecting pipeline between the 100-cube raw slurry tank 6 and the raw waste slurry proportioning pool 7, a second flow electromagnetic valve 21 is arranged on a connecting pipeline between the 100-cube waste slurry tank 2 and the raw waste slurry proportioning pool 7, and both the first flow electromagnetic valve 61 and the second flow electromagnetic valve 21 are electrically connected with the controller 3.

Through the structure, the original mixing ratio of the primary pulp in the 100 cubic primary pulp tank and the waste pulp in the 100 cubic waste pulp tank can be conveyed to the original waste pulp proportioning pool according to the original waste pulp proportioning requirement of mortar manufacturing, the primary pulp flow rate of the 100 cubic primary pulp tank can be calculated by the first flow electromagnetic valve, the waste pulp flow rate of the 100 cubic waste pulp tank can be calculated by the second flow electromagnetic valve, so that the proportioning ratio of the primary pulp and the waste pulp is more accurate, and the quality of the mixed finished pulp is better.

Optionally, there are at least three 100-cube finished product slurry tanks 9, and at least three 100-cube finished product slurry tanks are connected in parallel, the connecting pipeline between at least three 100-cube finished product slurry tanks 9 and finished product slurry pumping pool 10 includes a main discharge pipe 90 and a discharge pipe 91, an underwater mortar pump 1 is disposed on the main discharge pipe 90 at a position close to the finished product slurry pumping pool, each discharge pipe 91 is provided with a discharge electromagnetic valve 92, and the discharge electromagnetic valves 92 are electrically connected to the controller 3.

Through above-mentioned structure, set up a plurality of 100 cubic finished product thick liquids jars and can save more finished product thick liquids, not only can supply the use of finished product thick liquid incessantly in succession, also make the finished product thick liquid that produces have sufficient parking space, and then can make the mortar incessant in succession, promote the preparation efficiency of mortar. A plurality of finished product thick liquid jars are connected in parallel, and all be equipped with the solenoid valve on each connecting tube, and the extraction process of finished product thick liquid will fill 100 cubic finished product thick liquid jars in proper order after specifically for finished product thick liquid preparation, and just can extract in proper order when extracting finished product thick liquid, opens a solenoid valve each time, just can open the second in proper order again and fill the solenoid valve that 100 cubic finished product thick liquid jars of finished product thick liquid correspond after the finished product thick liquid in the 100 cubic finished product thick liquid jars that correspond finishes extracting, extracts finished product thick liquid again.

Optionally, a liquid level sensor is arranged in each 100-cube finished pulp tank of the at least three 100-cube finished pulp tanks 9, and the liquid level sensor is electrically connected with the controller 3. Through the structure, the liquid level sensor can accurately detect the liquid level of the residual finished product pulp in the 100-cube finished product pulp tank, so that the residual amount of the finished product pulp in the 100-cube finished product pulp tank can be judged, and thus after the finished product pulp in the 100-cube finished product pulp tank is extracted, the electromagnetic valve corresponding to the next 100-cube finished product pulp tank filled with the finished product pulp can be started, so that the finished product pulp in the 100-cube finished product pulp tank flows out to be extracted by the under-liquid-supply mortar pump; and the proportioned finished pulp can be automatically transferred to another empty 100-cube finished pulp tank for continuous storage after one 100-cube finished pulp tank is fully stored according to the allowance of the finished pulp in the 100-cube finished pulp tank.

Optionally, the connecting pipelines between the at least three 100-cube finished pulp tanks 9 and the secondary wet grinder 8 include a main feeding pipe 80 and branch feeding pipes 81, the submerged mortar pump 1 is arranged on the main feeding pipe 80 at a position close to the secondary wet grinder, a feeding solenoid valve 82 is arranged on each branch feeding pipe 81, and the feeding solenoid valves 82 are electrically connected with the controller 3. Through the structure, when finished pulp is stored in the 100-cube finished pulp tanks, the electromagnetic valve on each feed pipe can be opened, and the finished pulp is conveyed to the 100-cube finished pulp tanks; or only one electromagnetic valve can be opened, when the 100 cubic finished product pulp tanks corresponding to the electromagnetic valve are full of finished product pulp, the electromagnetic valve is closed, then the next electromagnetic valve is opened, and all the 100 cubic finished product pulp tanks are sequentially full of finished product pulp.

Optionally, the present embodiment further includes a sundries collecting tank 12, and the sundries collecting tank 12 is connected to the raw pulp filtering tank 5 through a pipeline.

However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications described in the claims and the specification of the present invention are included in the scope of the present invention. In addition, the abstract and the title are provided for assisting the search of patent documents and are not intended to limit the scope of the present invention.

Claims

1. The mortar production system is characterized by comprising a submerged mortar pump, a 100-cube waste mortar tank, a controller, a primary wet grinder, a primary pulp filtering tank, a 100-cube raw pulp tank, a raw waste mortar proportioning tank, a secondary wet grinder, a 100-cube finished pulp tank, a finished product slurry pumping tank and a 25-cube tank which are sequentially connected through pipelines, wherein the 100-cube waste mortar tank is connected with the raw waste mortar proportioning tank through a pipeline, the pipelines are provided with the submerged mortar pump, and the submerged mortar pump, the primary wet grinder and the secondary wet grinder are electrically connected with the controller.

2. The mortar production system according to claim 1, wherein a first flow solenoid valve is arranged on a connecting pipeline between the 100 cubic raw mortar tank and the raw waste mortar proportioning pool, a second flow solenoid valve is arranged on a connecting pipeline between the 100 cubic waste mortar tank and the raw waste mortar proportioning pool, and both the first flow solenoid valve and the second flow solenoid valve are electrically connected with the controller.

3. The mortar production system according to claim 1, wherein the 100-cube finished mortar tanks are at least three, and at least three 100-cube finished mortar tanks are connected in parallel, the connecting pipeline between at least three 100-cube finished mortar tanks and the finished product slurry pumping pool comprises a main discharging pipe and a branch discharging pipe, a submerged mortar pump is arranged on the main discharging pipe at a position close to the finished product slurry pumping pool, a discharging electromagnetic valve is arranged on each branch discharging pipe, and the discharging electromagnetic valves are electrically connected with the controller.

4. The mortar production system of claim 3, wherein each of the at least three 100-cube finished mortar tanks has a liquid level sensor disposed therein, the liquid level sensors being electrically connected to the controller.

5. The mortar production system of claim 3, wherein the connecting pipes between the at least three 100-cube finished mortar tanks and the secondary wet grinder comprise a main feeding pipe and branch feeding pipes, the main feeding pipe is provided with a submerged mortar pump at a position close to the secondary wet grinder, each branch feeding pipe is provided with a feeding solenoid valve, and the feeding solenoid valves are electrically connected with the controller.

6. The mortar production system of claim 1, further comprising a debris collection tank connected to the puree filter tank by a pipe.