CN213456746U

CN213456746U - Metal heating device for splash test

Info

Publication number: CN213456746U
Application number: CN202022556042.7U
Authority: CN
Inventors: 王俊艳; 张嘉; 刘汉彦; 谭志乐; 程树华
Original assignee: Zhejiang Huajian Technology Development Co ltd
Current assignee: Zhejiang Huajian Technology Development Co ltd
Priority date: 2020-11-06
Filing date: 2020-11-06
Publication date: 2021-06-15
Anticipated expiration: 2030-11-06

Abstract

The utility model provides a test metal heating device splashes belongs to metal heating technical field. The metal heating device for the spatter test comprises a frame, a heating furnace, a crucible and a swinging mechanism. The heating furnace is fixed on the surface of the rack, the crucible is arranged at the heating end of the heating furnace, the swing mechanism comprises a first telescopic piece and a rotating rod, the first telescopic piece is fixed on the surface of the rack, and one end of the rotating rod is fixedly connected with the crucible. The utility model discloses a first extensible member supporting connection seat and crucible remove, put aside the crucible from the heating end of heating furnace, rotate through driving piece drive bull stick, make the crucible slope, pour the inside metal material of crucible, need not operating personnel and hold the crucible, alright in order to carry out the unloading, reduced operating personnel's the amount of labour, reduced the number of times of operating personnel and crucible contact, reduce the possibility that operating personnel was scalded to the crucible.

Description

Metal heating device for splash test

Technical Field

The utility model relates to a metal heating field particularly, relates to a test that splashes uses metal heating device.

Background

The splash test is used for detecting the splash-proof effect of the material in different environments, and when the splash test is performed on the metal, heating equipment is required to be used for heating the metal.

Current firing equipment holds the metal material through using the crucible, and when carrying out the unloading, operating personnel need hold the crucible and carry out the unloading, and degree of automation is low, has increased operating personnel's the amount of labour to, increased the number of times of operating personnel with the crucible contact, the crucible scalds operating personnel easily, is unfavorable for the use.

SUMMERY OF THE UTILITY MODEL

In order to compensate above not enough, the utility model provides a test metal heating device splashes aims at improving traditional metal heating equipment and needs operating personnel to hold the crucible and carry out the unloading, has increased operating personnel's the amount of labour, and operating personnel has been scalded the problem.

The utility model discloses a realize like this:

the utility model provides a test metal heating device splashes, including frame, heating furnace, crucible and swing mechanism.

The heating furnace is fixed on the surface of the rack, the crucible is arranged at the heating end of the heating furnace, the swing mechanism comprises a first telescopic piece and a rotating rod, the first telescopic piece is fixed on the surface of the rack, one end of the rotating rod is fixedly connected with the crucible, a connecting seat is fixed at the moving end of the first telescopic piece, the other end of the rotating rod is rotatably connected with the connecting seat, a driving piece is fixed on the surface of the connecting seat, and the output end of the driving piece is in transmission connection with the rotating rod.

In an embodiment of the present invention, the heating furnace is embedded in the surface of the rack, and the heating furnace is a high-frequency electromagnetic melting furnace.

In an embodiment of the present invention, a box is fixed on the surface of the frame, and the box covers the surface of the crucible.

The utility model discloses an in one embodiment, one side fretwork of box, just the fretwork department of box articulates there are two chamber doors, two through hasp fixed connection between the chamber door.

The utility model discloses an in the embodiment, two the chamber door surface all inlays and is equipped with the transparent plate, the transparent plate is high temperature resistant transparent glass board.

In an embodiment of the present invention, one side of the rotating rod is provided with a protrusion, and the protrusion is provided with a cambered surface matched with the shape of the crucible, and the crucible is fixed in the cambered surface of the protrusion side.

In an embodiment of the present invention, the driving member includes a second extensible member and a straight rack, the second extensible member is fixed in the connecting seat, the straight rack is fixed at the moving end of the second extensible member, and the rotating rod key is connected with a gear, and the gear is connected with the straight rack in a meshing manner.

In an embodiment of the present invention, the first extensible member and the second extensible member are any one of a cylinder, an electric cylinder and an electric push rod.

The utility model discloses an in an embodiment, still include air-cooling mechanism, air-cooling mechanism includes fan and air cock, the fan is fixed rack surface, the air cock is installed connecting seat surface, just the output orientation of air cock the crucible, the output of fan pass through the flexible pipe of ripple with the input intercommunication of air cock.

The utility model discloses an in one embodiment, frame surface mounting has the storage water tank, the input of fan with the storage water tank intercommunication, storage water tank surface intercommunication has the intake pipe.

The utility model has the advantages that: the utility model discloses a what above-mentioned design obtained splashes and uses metal heating device, when taking out metal material from the crucible, regulate and control the length of first extensible member, first extensible member removes through supporting the connecting seat, and then support bull stick and crucible and remove, put aside the crucible from the heating end of heating furnace, start the driving piece, the driving piece rotates through the drive bull stick, can make the crucible slope, can pour out the inside metal material of crucible, degree of automation is high, need not operating personnel and hold the crucible, alright with carrying out the unloading, operating personnel's the amount of labour has been reduced, the number of times of operating personnel and crucible contact has been reduced, reduce the possibility that operating personnel was scalded to the crucible.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of a metal heating device for a spatter test according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a box body provided in an embodiment of the present invention;

FIG. 3 is a schematic view of a connection structure of a crucible and a rotating rod according to an embodiment of the present invention;

fig. 4 is a schematic view of an internal structure of a connecting seat according to an embodiment of the present invention;

fig. 5 is a schematic view of an internal structure of a water storage tank according to an embodiment of the present invention.

In the figure: 100-a frame; 200-heating furnace; 300-crucible; 310-a box body; 320-a door; 330-a transparent plate; 400-a swing mechanism; 410-a first telescoping member; 420-rotating rod; 421-projection; 422-gear; 430-a connecting seat; 440-a drive member; 441-a second telescoping piece; 442-a straight rack of teeth; 500-air cooling mechanism; 510-a fan; 520-air tap; 530-bellows; 540-a water storage tank; 550-air inlet pipe.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Referring to fig. 1 to 5, the present invention provides a metal heating device for spattering test, including a frame 100, a heating furnace 200, a crucible 300, and a swing mechanism 400.

Wherein, heating furnace 200 is used for carrying out heat treatment to the metal in crucible 300, and swing mechanism 400 is used for rocking crucible 300, makes crucible 300 slope, can pour out the inside metal of crucible 300, and operating personnel need not to hold crucible 300, can pour out for metal material in the crucible 300, reduces operating personnel's the amount of labour, reduces the possibility that operating personnel was scalded.

Referring to fig. 1, a heating furnace 200 is fixed on the surface of the frame 100, and in an embodiment, the heating furnace 200 is used for heating a crucible 300, so as to heat the metal material inside the crucible 300.

In this example, the heating furnace 200 is embedded on the surface of the rack 100, and the heating furnace 200 is a high-frequency electromagnetic melting furnace, the high-frequency electromagnetic melting furnace adopts a PID closed-loop control high-frequency current generator, and the temperature of the melting furnace can reach 1800 ℃, which is beneficial to heating metal materials.

Referring to fig. 1-3, the crucible 300 is disposed at the heating end of the heating furnace 200, and in practice, the crucible 300 may be directly placed on the heating block of the heating furnace 200.

In this embodiment, the box 310 is fixed on the surface of the rack 100, the box 310 covers the surface of the crucible 300, and the box 310 is additionally arranged, so that the crucible 300 can be isolated from the external environment, the possibility that an operator touches the crucible 300 due to misoperation is reduced, the possibility that the operator is scalded is reduced, and the safety factor of the operator during working is improved; one side of the box body 310 is hollowed, the hollowed part of the box body 310 is hinged with two box doors 320, the two box doors 320 are fixedly connected through a lock catch, the two box doors 320 are connected together through the lock catch, and therefore the connection and the separation of the two box doors 320 are facilitated; furthermore, transparent plates 330 are embedded on the surfaces of the two doors 320, the transparent plates 330 are high-temperature-resistant transparent glass plates, the transparent plates 330 are arranged, and the eyes of an operator can observe the inside of the box body 310 through the transparent plates 330.

Referring to fig. 1, 3 and 4, the swing mechanism 400 includes a first expansion piece 410 and a rotating rod 420, the first expansion piece 410 is fixed on the surface of the rack 100, one end of the rotating rod 420 is fixedly connected with the crucible 300, a moving end of the first expansion piece 410 is fixed with a connecting seat 430, the other end of the rotating rod 420 is rotatably connected with the connecting seat 430, a driving piece 440 is fixed on the surface of the connecting seat 430, an output end of the driving piece 440 is in transmission connection with the rotating rod 420, in the specific implementation, the first expansion piece 410 is regulated and controlled to extend the first expansion piece 410, the first expansion piece 410 can support the connecting seat 430 to move, and further drive the rotating rod 420 and the crucible 300 to move, so as to remove the crucible 300 from the heating end of the heating furnace 200, then the driving piece 440 is started, the driving piece 440 can drive the rotating rod 420 to rotate, so as to rotate the crucible 300, and after the crucible 300 tilts, the metal material in the crucible, the crucible 300 can be discharged without being held by an operator, so that the labor amount of the operator is reduced.

In this embodiment, a protrusion 421 is disposed on one side of the rotating rod 420, an arc surface matched with the shape of the crucible 300 is disposed on one side of the protrusion 421, the crucible 300 is fixed in the arc surface on one side of the protrusion 421, the joint of the protrusion 421 and the crucible 300 is integrally formed, and the protrusion 421 is disposed to make the connection between the rotating rod 420 and the crucible 300 more stable; the driving member 440 comprises a second telescopic member 441 and a straight rack 442, the second telescopic member 441 is fixed in the connecting seat 430, the straight rack 442 is fixed at the moving end of the second telescopic member 441, the rotating rod 420 is in key connection with a gear 422, the gear 422 is in meshed connection with the straight rack 442, the second telescopic member 441 is regulated and controlled to extend or retract the second telescopic member 441, the straight rack 442 can be driven to move, the gear 422 in meshed connection with the straight rack 442 can rotate, the rotating rod 420 is driven to rotate, and the purpose that the driving member 440 drives the rotating rod 420 to rotate is achieved; the first extensible member 410 and the second extensible member 441 are each one of an air cylinder, an electric cylinder, and an electric push rod.

Referring to fig. 1 and 5, in particular, in the embodiment, the metal heating device for a spatter test further includes an air cooling mechanism 500, the air cooling mechanism 500 includes a fan 510 and an air nozzle 520, the fan 510 is fixed on the surface of the rack 100, the air nozzle 520 is installed on the surface of the connecting seat 430, an output end of the air nozzle 520 faces the crucible 300, an output end of the fan 510 is communicated with an input end of the air nozzle 520 through a corrugated expansion pipe 530, the fan 510 is started, external gas can be blown onto the surface of the crucible 300 through the air nozzle 520, which is beneficial to cooling the crucible 300 and reduces the possibility that the crucible 300 scalds operators;

further, the surface of the frame 100 is provided with a water storage tank 540, the input end of the fan 510 is communicated with the water storage tank 540, the surface of the water storage tank 540 is communicated with an air inlet pipe 550, the water storage tank 540 is filled with cooling liquid, one end of the air inlet pipe 550 is located in the cooling liquid, external air enters the cooling liquid, the air in the water storage tank 540 is cooled and cooled by the cooling liquid and then is conveyed to the surface of the crucible 300 through the fan 510 and the air nozzle 520, the cooling effect of the crucible 300 is improved, and the cooling liquid is mainly water.

Specifically, the working principle of the metal heating device for the spattering test is as follows: during the use, place the metal material in crucible 300, heating furnace 200 is through heating crucible 300, and then can heat the metal material, when unloading, regulate and control first extensible member 410, make first extensible member 410 extension, first extensible member 410 can support connecting seat 430 and remove, and then drive bull stick 420 and crucible 300 and remove, move away crucible 300 from heating furnace 200's heating end, then start driving piece 440, driving piece 440 can drive bull stick 420 and rotate, thereby make crucible 300 rotate, crucible 300 inclines after, can pour out the inside metal material of crucible 300, degree of automation is high, need not operating personnel and hold crucible 300, alright carry out the unloading, operating personnel's the amount of labour has been reduced, the number of times that operating personnel and crucible 300 contacted has been reduced, reduce crucible 300 scald operating personnel's possibility.

It should be noted that the specific model specifications of the heating furnace 200, the first telescopic member 410, the second telescopic member 441, the driving member 440, and the fan 510 need to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art in the field, so detailed description is omitted.

The power supply and the principle of the heating furnace 200, the first telescopic member 410, the second telescopic member 441, the driving member 440 and the fan 510 are apparent to those skilled in the art and will not be described in detail herein.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A metal heating device for splash test is characterized by comprising

A frame (100);

the heating furnace (200), the heating furnace (200) is fixed on the surface of the frame (100);

the crucible (300), the crucible (300) is arranged at the heating end of the heating furnace (200);

swing mechanism (400), swing mechanism (400) include first extensible member (410) and bull stick (420), first extensible member (410) are fixed frame (100) surface, bull stick (420) one end with crucible (300) fixed connection, the removal end of first extensible member (410) is fixed with connecting seat (430), the other end of bull stick (420) with connecting seat (430) rotate to be connected, connecting seat (430) fixed surface has driving piece (440), the output of driving piece (440) with bull stick (420) transmission is connected.

2. The metal heating apparatus for a spatter test according to claim 1, wherein the heating furnace (200) is embedded in a surface of the frame (100), and the heating furnace (200) is a high frequency electromagnetic furnace.

3. The metal heating device for the spattering test according to claim 1, wherein a case (310) is fixed to a surface of the frame (100), and the case (310) covers a surface of the crucible (300).

4. The metal heating device for the spatter testing according to claim 3, wherein one side of the box body (310) is hollowed, two box doors (320) are hinged to the hollowed part of the box body (310), and the two box doors (320) are fixedly connected through a lock catch.

5. The metal heating device for the spatter testing according to claim 4, wherein a transparent plate (330) is embedded in the surface of each of the two case doors (320), and the transparent plate (330) is a high temperature resistant transparent glass plate.

6. The metal heating device for the spattering test according to claim 1, wherein a protrusion (421) is formed at one side of the rotating rod (420), and an arc surface matching the shape of the crucible (300) is formed at one side of the protrusion (421), and the crucible (300) is fixed in the arc surface at one side of the protrusion (421).

7. The metal heating device for the spatter testing according to claim 1, wherein the driving member (440) comprises a second telescopic member (441) and a straight rack gear (442), the second telescopic member (441) is fixed in the connecting seat (430), the straight rack gear (442) is fixed at a moving end of the second telescopic member (441), the rotating rod (420) is in key connection with a gear (422), and the gear (422) is in mesh connection with the straight rack gear (442).

8. The metal heating device for the spatter testing according to claim 7, wherein the first telescopic member (410) and the second telescopic member (441) are each any one of a cylinder, an electric cylinder and an electric push rod.

9. The metal heating device for the spatter testing according to claim 1, further comprising an air cooling mechanism (500), wherein the air cooling mechanism (500) comprises a fan (510) and an air nozzle (520), the fan (510) is fixed on the surface of the rack (100), the air nozzle (520) is installed on the surface of the connecting seat (430), the output end of the air nozzle (520) faces the crucible (300), and the output end of the fan (510) is communicated with the input end of the air nozzle (520) through a corrugated telescopic pipe (530).

10. The metal heating device for the spatter testing according to claim 9, wherein a water storage tank (540) is installed on the surface of the frame (100), the input end of the fan (510) is communicated with the water storage tank (540), and an air inlet pipe (550) is communicated with the surface of the water storage tank (540).