CN213436902U

CN213436902U - Automatic sizing blanking machine for steel cable

Info

Publication number: CN213436902U
Application number: CN202022476725.1U
Authority: CN
Inventors: 丁利荣; 于琴显; 杨汝永; 吴东周
Original assignee: Impulse Qingdao Health Technology Co ltd
Current assignee: Impulse Qingdao Health Technology Co ltd
Priority date: 2020-10-30
Filing date: 2020-10-30
Publication date: 2021-06-15
Anticipated expiration: 2030-10-30

Abstract

The utility model discloses an automatic scale blanking machine of cable wire, including unwinding mechanism, storage device, drawing material mechanism and shutdown mechanism, unwinding mechanism's roller core is used for twining the cable wire, and storage device's back pulley is connected with unwinding mechanism for carry the cable wire on unwinding mechanism's the roller core to storage device in, storage device's preceding pulley is connected with the drawing roller set that draws material mechanism, and shutdown mechanism sets up in the discharge end that draws material mechanism. The application discloses automatic scale blanking machine of cable wire, the cable wire passes storage device from unwinding mechanism through storage device rear pulley, the pulley is around going out to get into and draws material mechanism before the storage device, draw material mechanism and pull out the cable wire from storage device, shutdown mechanism begins the unloading after setting for unloading length and radical, it stretches out to draw material mechanism to pull the cable wire, reach the setting value when the cable wire stretches out length, shutdown mechanism cuts off the cable wire, accomplish the unloading, a large amount of manpower and materials of artifical unloading cost have been saved, the unloading efficiency is improved.

Description

Automatic sizing blanking machine for steel cable

Technical Field

The utility model relates to a cable wire blanking machine technical field, in particular to automatic scale blanking machine of cable wire.

Background

Steel cords are widely used in many fields, in particular in the building industry and in industrial production. In the process of applying the steel cable, the steel cable serving as a part of a product is a bundle which is in a roll shape or is not provided with the roll and is hundreds of meters long when raw materials are purchased, and enterprises need to measure the required length according to product design requirements and cut the steel cable one by one.

The existing steel cable blanking methods are two, firstly, manual blanking is carried out, two persons are needed for cooperation during blanking, a simple tool is used, the steel cable firstly penetrates through a small hole of a cutter, one person pulls the steel cable to a required length, the other person pulls the steel cable to be tensioned from the cutter, the cutter is operated to cut off the steel cable, the two persons are needed for cooperation during manual blanking, the steel cable is pulled out from a steel cable roller, when the required length of the steel cable is too long, the steel cable needs to be pulled to move back and forth, the method is labor-consuming and labor-consuming, and the production efficiency is low; and secondly, blanking is carried out by using a blanking machine, only one pair of driving rollers directly pull the steel cable roller on the blanking machine, only one of the two rollers is the driving roller, and the other roller is a pressing roller.

Therefore, how to improve the blanking precision and efficiency of the steel cable is a technical problem to be solved urgently by those skilled in the art.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic scale blanking machine of cable wire can improve the unloading precision and the efficiency of cable wire.

For solving the technical problem, the utility model provides an automatic scale blanking machine of cable wire, include unwinding mechanism, storage device, draw material mechanism and shutdown mechanism, unwinding mechanism's roller core is used for twining the cable wire, storage device's rear pulley with unwinding mechanism connects, is used for with cable wire on unwinding mechanism's the roller core is carried extremely in the storage device, storage device's front pulley with draw the drawing roller set of material mechanism to connect, shutdown mechanism set up in draw the discharge end of material mechanism.

Preferably, the material pulling device further comprises a control device arranged on the material pulling mechanism.

Preferably, storage device includes frame, fixed pulley block, running block and proximity switch, the back pulley with the preceding pulley corresponds the setting respectively on the frame side, fixed pulley block install in the frame upper end, running block slidable set up in the frame, proximity switch's quantity is 2 at least, just proximity switch follows in proper order the direction of height setting of frame.

Preferably, the pulleys of the fixed pulley block and the movable pulley block are arranged at intervals.

Preferably, the storing device further comprises a movable pulley frame and a guide rod, the movable pulley block is installed in the movable pulley frame, and the movable pulley frame is connected with the guide rod in a sliding mode.

Preferably, at least two groups of traction roller sets are arranged in the material pulling mechanism.

Preferably, the traction roller group comprises an upper traction wheel and a lower traction wheel, and the upper traction wheel and the lower traction wheel are both provided with a steel cable groove.

Preferably, the traction roller group further comprises a first gear, a second gear, a third gear and a fourth gear, the first gear is connected with the lower traction wheel, the fourth gear is connected with the upper traction wheel, the second gear is respectively meshed with the first gear and the third gear, and the fourth gear is meshed with the third gear.

Preferably, the upper traction wheel and the lower traction wheel are provided with at least two wire rope grooves with different widths.

Preferably, the cable groove is a V-groove.

The utility model provides an automatic scale blanking machine of cable wire, including unwinding mechanism, storage device, drawing material mechanism and shutdown mechanism, unwinding mechanism's roller core is used for twining the cable wire, and storage device's back pulley is connected with unwinding mechanism for carry the cable wire on unwinding mechanism's the roller core to storage device in, storage device's preceding pulley is connected with the drawing roller set that draws material mechanism, and shutdown mechanism sets up in the discharge end that draws material mechanism. The application discloses an automatic sizing blanking machine for steel cables, which is characterized in that the steel cables need to be threaded firstly before blanking operation is started, the steel cables are wound on an uncoiling mechanism in an initial state, the steel cables penetrate through a storage device from the uncoiling mechanism through a rear pulley of the storage device to play a storage role, then the steel cables are wound out from a front pulley of the storage device to enter a pulling mechanism, the steel cables are pulled out from the storage device by the pulling mechanism, finally the steel cables extend out from a guide hole of a cutting mechanism, after the steel cables are prepared, the cutting mechanism starts blanking according to set blanking length and number, the pulling mechanism pulls the steel cables to extend out, the pulling mechanism stops running when the extending length of the steel cables reaches a set value, a pressing block on the cutting mechanism presses the steel cables, a cutter acts to cut the steel cables, blanking of one steel cable is completed, the pressing block on the cutting mechanism is lifted, the pulling mechanism continues running to, a large amount of manpower and material resources of artifical unloading cost have been saved, unloading efficiency has been improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;

FIG. 2 is a schematic view of the structure of the storing device shown in FIG. 1;

fig. 3 is a schematic view of the traction roller set structure shown in fig. 1.

Wherein, in fig. 1-3:

the device comprises an uncoiling mechanism-1, a storing device-2, a rear pulley-201, a front pulley-202, a frame-203, a fixed pulley block-204, a movable pulley block-205, a proximity switch-206, a movable pulley frame-207, a guide rod-208, a pulling mechanism-3, a traction roller set-301, an upper traction roller-3011, a lower traction roller-3012, a first gear-3013, a second gear-3014, a third gear-3015, a fourth gear-3016, a cutting mechanism-4 and a control device-5.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, fig. 1 is a schematic view of an overall structure of an embodiment of the present invention; FIG. 2 is a schematic view of the structure of the storing device shown in FIG. 1; fig. 3 is a schematic view of the traction roller set structure shown in fig. 1.

The utility model provides an among the concrete embodiment, mainly include unwinding mechanism 1, storage device 2, draw material mechanism 3 and shutdown mechanism 4, unwinding mechanism 1's roller core is used for twining the cable wire, and storage device 2's back pulley 201 is connected with unwinding mechanism 1 for carry the cable wire on unwinding mechanism 1's the roller core to storage device 2 in, storage device 2's front pulley 202 and the traction roller group 301 that draws material mechanism 3 are connected, and shutdown mechanism 4 sets up in the discharge end that draws material mechanism 3.

The roller core of the uncoiling mechanism 1 is used for winding a steel cable, the rear pulley 201 of the storage device 2 is connected with the uncoiling mechanism 1, the steel cable on the roller core of the uncoiling mechanism 1 is conveyed into the storage device 2, the front pulley 202 of the storage device 2 is connected with the traction roller set 301 of the material pulling mechanism 3, the front pulley 202 of the storage device 2 is used for guiding the steel cable in the storage device 2 to the material pulling mechanism 3, the material pulling mechanism 3 is used for pulling the steel cable to the cutting mechanism 4, the cutting mechanism 4 is arranged at the discharge end of the material pulling mechanism 3, and the cutting mechanism 4 is used for cutting off the steel cable.

Specifically, in the practical application process, before the blanking operation is started, a steel cable needs to be threaded firstly, the steel cable is wound on the uncoiling mechanism 1 in the initial state, the steel cable passes through the material storage device 2 from the uncoiling mechanism 1 through the rear pulley 201 of the material storage device 2 to play a role in storage, then the steel cable is wound out from the front pulley 202 of the material storage device 2 and enters the pulling mechanism 3, the steel cable is pulled out from the material storage device 2 by the pulling mechanism 3, finally the steel cable extends out from the guide hole of the cutting mechanism 4, after the steel cable is prepared, the cutting mechanism 4 starts blanking according to the set blanking length and the set number, the pulling mechanism 3 pulls the steel cable to extend out, when the extending length of the steel cable reaches the set value, the pulling mechanism 3 stops running, a pressing block on the cutting mechanism 4 presses the steel cable, the cutting action cuts the steel cable to complete the blanking of one steel cable, a pressing block on the cutting mechanism 4, and carrying out blanking on the next steel cable.

In order to optimize the advantage of the automatic sizing and blanking machine for steel cables in the above embodiment, the automatic sizing and blanking machine for steel cables further comprises a control device 5 disposed on the pulling mechanism 3. Before the blanking operation is started, parameter setting is carried out on a control device 5, wherein the parameter setting comprises the uncoiling speed of an uncoiling mechanism 1, the limit control of a material storage device 2, the material drawing speed of a material drawing mechanism 3 and the cutting parameters of a cutting mechanism 4, the blanking can be started after the parameter setting, a steel cable is wound on the uncoiling mechanism 1 in the initial state, the steel cable penetrates through the material storage device 2 from the uncoiling mechanism 1 through a rear pulley 201 of the material storage device 2 to play a storage role, then the steel cable is wound out from a front pulley 202 of the material storage device 2 to enter the material drawing mechanism 3, the steel cable is drawn out from the material storage device 2 by the material drawing mechanism 3, finally the steel cable extends out from a guide hole of the cutting mechanism 4, the blanking is started after the steel cable is prepared according to the set blanking length and the number, the steel cable is drawn out by the material drawing mechanism 3 through the set drawing speed, and when the extending length of the steel cable reaches the set, the material pulling mechanism 3 stops running, the control device 5 controls the pressing block on the cutting mechanism 4 to press the steel cable, the control device 5 controls the cutter to act to cut off the steel cable, the blanking of one steel cable is completed, the control device 5 controls the pressing block on the cutting mechanism 4 to lift, and the control device 5 controls the material pulling mechanism 3 to continue running to perform the blanking of the next steel cable, so that the full automation of the blanking is realized, and the blanking efficiency is improved.

Based on this in order to improve the unloading efficiency of the wire rope, the storage device 2 includes a rack 203, a fixed pulley block 204, a movable pulley block 205 and proximity switches 206, the rear pulley 201 and the front pulley 202 are respectively and correspondingly arranged on the side of the rack 203, the fixed pulley block 204 is installed on the upper end of the rack 203, the movable pulley block 205 is slidably arranged in the rack 203, the number of the proximity switches 206 is at least 2, and the proximity switches 206 are sequentially arranged along the height direction of the rack 203. After a steel cable from the steel cable roller bypasses the fixed pulley block 204 and the movable pulley block 205 to the pulling mechanism 3, when discharging, the pulling mechanism 3 pulls the steel cable, when the pulling speed of the pulling mechanism 3 is higher than the discharging speed of the uncoiling mechanism 1 of the steel cable roller, the allowance of the steel cable wound on the movable pulley block 205 is reduced, the movable pulley block 205 moves upwards to trigger the first proximity switch 206, which indicates that the discharging speed of the uncoiling mechanism 1 is too slow, and the uncoiling mechanism 1 is accelerated; the movable pulley block 205 continuously moves upwards to trigger a second proximity switch 206, the allowance of the steel cable wound on the movable pulley block 205 is not enough to supplement the blanking speed of the pulling mechanism 3, which indicates that the steel cable roller is not discharged, and the pulling mechanism 3 stops; when the movable pulley block 205 moves downwards to trigger the third proximity switch 206, the speed of the unwinding mechanism 1 is too high, the allowance of the steel cable wound on the movable pulley block 205 is increased, and at the moment, the unwinding mechanism 1 needs to be decelerated; when the movable pulley block 205 moves downwards to trigger the fourth proximity switch 206, it indicates that the speed of the unwinding mechanism 1 is too high, the allowance of the steel cable wound on the movable pulley block 205 is increased to the maximum, the unwinding mechanism 1 needs to be stopped, the steel cable is prevented from being wound due to the fact that too much steel cable is discharged, and the efficiency of the steel cable is improved. It should be noted that the pulleys of the fixed pulley block 204 and the movable pulley block 205 are arranged at intervals. The fixed pulley block 204 and the movable pulley block 205 are arranged at intervals, so that the steel cable can be discharged according to mutually unaffected tracks, the steel cable is prevented from being wound, and the discharging efficiency is improved.

It should be noted that the stocker 2 further includes a movable pulley frame 207 and a guide rod 208, the movable pulley block 205 is installed in the movable pulley frame 207, and the movable pulley frame 207 is slidably connected with the guide rod 208. This application is through movable pulley block 205, proximity switch 206's cooperation carries out speed adjustment to unwinding mechanism 1 and drawing mechanism 3 and realizes the cable wire unloading, and at the in-process that movable pulley block 205 drove cable wire touching proximity switch 206, it has the relatively stable state to need the cable wire, therefore, install on movable pulley yoke 207 through movable pulley block 205, and will move pulley yoke 207 and set up on guide bar 208, can make movable pulley block 205 when reciprocating, remove according to guide of guide bar 208, thereby the moving direction of movable pulley block 205 has been standardized, it reduces and increases to have more stable surplus when making the cable wire unloading, the easy intertwine of cable wire of having avoided too much pulling out, unloading speed has been guaranteed.

Further, at least two groups of traction roller sets 301 are arranged in the material pulling mechanism 3; the traction roller set 301 comprises an upper traction wheel 3011 and a lower traction wheel 3012, and the upper traction wheel 3011 and the lower traction wheel 3012 are both provided with a steel cable groove; the traction roller set 301 further comprises a first gear 3013, a second gear 3014, a third gear 3015 and a fourth gear 3016, the first gear 3013 is connected with the lower traction wheel 3012, the fourth gear 3016 is connected with the upper traction wheel 3011, the second gear 3014 is respectively meshed with the first gear 3013 and the third gear 3015, and the fourth gear 3016 is meshed with the third gear 3015. In the application, the steel cable is fed from a storage device 2 into a material pulling mechanism 3, after the steel cable is placed into a corresponding wire slot between an upper traction wheel 3011 and a lower traction wheel 3012, a driving motor drives the lower traction wheel 3012 and a first gear 3013 to rotate, because the first gear 3013 is meshed with a second gear 3014, the first gear 3013 drives the second gear 3014 to rotate, because the second gear 3014 is meshed with a third gear 3015, the second gear 3014 drives the third gear 3015 to rotate, because the third gear 3015 is meshed with a fourth gear 3016, the third gear 3015 rotates to drive the fourth gear 3016 to rotate, because the fourth gear 3016 is coaxially connected with the upper traction wheel 3011, the fourth gear 3016 rotates to drive the upper traction wheel 3011 to rotate, in this way, the upper traction wheel 3011 and the lower traction wheel 3012 both apply traction force to the active steel cable, and the phenomenon of steel cable slipping is avoided, the speed and the precision of blanking are ensured.

Further, the upper traction wheel 3011 and the lower traction wheel 3012 are both provided with at least two steel cable grooves with different widths; the steel cable groove is a V-shaped groove. At least two V-shaped grooves are processed on the circumferences of the upper traction wheel 3011 and the lower traction wheel 3012 and are respectively used for blanking of steel cables with different diameters, after the V-shaped grooves are added on the upper traction wheel 3011 and the lower traction wheel 3012, the steel cables are in contact with the upper traction wheel 3011 and the lower traction wheel 3012 at four positions, and under the condition that the upper traction wheel 3011 and the lower traction wheel 3012 are driving wheels, the traction force applied to the steel cables by the upper traction wheel 3011 and the lower traction wheel 3012 is increased due to the increase of contact points, so that the steel cables are more efficiently pulled.

To sum up, the automatic scale blanking machine of cable wire that this embodiment provided mainly includes unwinding mechanism, storage device, drawing material mechanism and shutdown mechanism, and unwinding mechanism's roller core is used for twining the cable wire, and storage device's rear pulley is connected with unwinding mechanism for carry the cable wire on unwinding mechanism's the roller core to storage device in, storage device's front pulley is connected with the traction roller set of drawing material mechanism, and shutdown mechanism sets up in the discharge end of drawing material mechanism. The application discloses an automatic sizing blanking machine for steel cables, which is characterized in that the steel cables need to be threaded firstly before blanking operation is started, the steel cables are wound on an uncoiling mechanism in an initial state, the steel cables penetrate through a storage device from the uncoiling mechanism through a rear pulley of the storage device to play a storage role, then the steel cables are wound out from a front pulley of the storage device to enter a pulling mechanism, the steel cables are pulled out from the storage device by the pulling mechanism, finally the steel cables extend out from a guide hole of a cutting mechanism, after the steel cables are prepared, the cutting mechanism starts blanking according to set blanking length and number, the pulling mechanism pulls the steel cables to extend out, the pulling mechanism stops running when the extending length of the steel cables reaches a set value, a pressing block on the cutting mechanism presses the steel cables, a cutter acts to cut the steel cables, blanking of one steel cable is completed, the pressing block on the cutting mechanism is lifted, the pulling mechanism continues running to, a large amount of manpower and material resources of artifical unloading cost have been saved, unloading efficiency has been improved.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an automatic scale blanking machine of cable wire, its characterized in that includes unwinding mechanism (1), storage device (2), draws material mechanism (3) and shutdown mechanism (4), the roller core of unwinding mechanism (1) is used for twining the cable wire, storage device's (2) back pulley (201) with unwinding mechanism (1) is connected, be used for with cable wire on the roller core of unwinding mechanism (1) is carried extremely in storage device (2), preceding pulley (202) of storage device (2) with draw roller set (301) of material mechanism (3) to be connected, shutdown mechanism (4) set up in the discharge end of drawing material mechanism (3).

2. The automatic sizing and blanking machine for steel cables according to claim 1, characterized by further comprising a control device (5) arranged on said drawing mechanism (3).

3. The automatic sizing and blanking machine for steel cables according to claim 2, characterized in that said storage device (2) comprises a frame (203), a fixed pulley block (204), a movable pulley block (205) and a proximity switch (206), said rear pulley (201) and said front pulley (202) are respectively and correspondingly disposed on the side of said frame (203), said fixed pulley block (204) is mounted on the upper end of said frame (203), said movable pulley block (205) is slidably disposed in said frame (203), the number of said proximity switches (206) is at least 2, and said proximity switch (206) is sequentially disposed along the height direction of said frame (203).

4. The automatic wire rope sizing and blanking machine according to claim 3, characterized in that the pulleys of said fixed pulley block (204) are spaced apart from the pulleys of said movable pulley block (205).

5. The automatic rope sizing and blanking machine according to claim 4, wherein said magazine (2) further comprises a movable pulley block (207) and a guide bar (208), said movable pulley block (205) being mounted in said movable pulley block (207), said movable pulley block (207) being slidably connected to said guide bar (208).

6. Automatic sizing and blanking machine for steel cables according to claim 2, characterized in that at least two sets of said traction rollers (301) are provided in said drawing mechanism (3).

7. The automatic sizing and blanking machine for steel cables according to claim 6, characterized in that said set of drawing rollers (301) comprises an upper drawing wheel (3011) and a lower drawing wheel (3012), said upper drawing wheel (3011) and lower drawing wheel (3012) being provided with steel cable grooves.

8. The automatic cable sizing blanking machine according to claim 7, wherein said set of drawing rollers (301) further comprises a first gear (3013), a second gear (3014), a third gear (3015) and a fourth gear (3016), said first gear (3013) is connected to said lower drawing wheel (3012), said fourth gear (3016) is connected to said upper drawing wheel (3011), said second gear (3014) is engaged with said first gear (3013) and said third gear (3015), respectively, said fourth gear (3016) is engaged with said third gear (3015).

9. Automatic rope sizing blanking machine according to claim 8, characterized in that said upper traction wheel (3011) and lower traction wheel (3012) are each provided with at least two said rope grooves of different width.

10. The automatic rope sizing and blanking machine according to claim 9 wherein said rope grooves are V-grooves.