CN213423366U - Capacitor impact discharge automatic detection device - Google Patents
Capacitor impact discharge automatic detection device Download PDFInfo
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- CN213423366U CN213423366U CN202022599516.6U CN202022599516U CN213423366U CN 213423366 U CN213423366 U CN 213423366U CN 202022599516 U CN202022599516 U CN 202022599516U CN 213423366 U CN213423366 U CN 213423366U
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Abstract
An automatic detection device for capacitor impact discharge comprises a frame body, a lower electrode assembly, an upper electrode assembly and a control module. The lower electrode assembly includes a base, a lower conductive bar, a lower fixture, and a lower electrode. The upper electrode assembly comprises an air cylinder, a time relay, an upper conducting bar, an upper clamp and an upper electrode. One end of the upper conducting bar and one end of the lower conducting bar are respectively connected with the anode and the cathode of the capacitor test article through power lines, and the upper electrode is driven to reciprocate through the cylinder, so that the upper electrode and the lower electrode are contacted or disconnected, and one-time charging and discharging is completed. Compared with the traditional manual mode, the cylinder driving mode can better protect the safety of testing personnel and reduce labor force. The upper electrode and the lower electrode are made of tungsten copper, have excellent burning resistance, higher toughness and are not easy to adhere, and compared with the traditional copper electrode, the tungsten copper electrode is not easy to adhere, so that the service life of the electrode is prolonged, and the test efficiency is improved.
Description
Technical Field
The utility model relates to a condenser test equipment field, in particular to condenser impact discharge automatic checkout device.
Background
The national and IEC standards stipulate that a capacitor should be charged and discharged 1000 times during a durability test of the capacitor. The test procedure was repeated 1000 times with a capacitor charged with a dc voltage of several hundred volts and then discharged through a short-circuiting device as close to the capacitor as possible.
The traditional discharge method is that a customized pure copper tool bit is connected with one end of an electrode, the other end of the electrode is fixed with a copper plate, a rope is tied on the tool bit, and a tester pulls up the tool bit through pulling the rope. After the capacitor is charged, the rope is loosened to enable the cutter head to strike the other copper plate electrode, and therefore discharging is achieved. In the traditional discharging method, a tester needs to confirm the discharging time by observing the voltage, so that the test voltage has certain error and dispersibility. Because the material of tool bit is pure copper, does not tolerate high temperature, the condition of tool bit and copper adhesion can appear among the discharge process. Therefore, in the test process, the test needs to be suspended, the tester can continue to test the cutter head and the copper plate by manually separating the cutter head from the copper plate, the test efficiency is greatly reduced, the service life of the pure copper cutter head is short, and certain potential safety hazards can be caused by misoperation of the tester in the test process. Simultaneously, every sample must all carry out 1000 impact discharge, also needs the tester to pull the tool bit 1000 times, and this very big has aggravated work load, has also reduced work efficiency simultaneously.
Because the number of times of experiment is more, consume a large amount of manpowers, and relate to high tension electricity in the testing process, very dangerous. Therefore, the current experimental device is low in test efficiency, short in practical service life of the tool bit and has certain potential safety hazard.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a condenser impact discharge automatic checkout device to solve above-mentioned technical problem.
An automatic detection device for capacitor impact discharge comprises a frame body, a lower electrode assembly arranged in the frame body, and an upper electrode assembly arranged in the frame body. The lower electrode assembly includes a base disposed in the housing, a lower conductive bar disposed on the base, a lower fixture disposed on the lower conductive bar, and a lower electrode disposed on the lower fixture. The upper electrode assembly comprises an air cylinder arranged outside the frame body, a time relay arranged on the air cylinder and in the frame body, an upper conductive bar arranged on the time relay, an upper clamp arranged on the upper conductive bar, and an upper electrode arranged on the upper clamp. And the output rod of the cylinder is connected with the time relay and drives the time relay to reciprocate so as to make the upper electrode and the lower electrode contact or break off. One end of the upper conducting bar and one end of the lower conducting bar are respectively electrically connected with the capacitor and charge the capacitor when the upper electrode and the lower electrode are contacted, and the capacitor discharges when the upper electrode and the lower electrode are disconnected. The time relay is used for controlling the reciprocating times of the air cylinder. The upper electrode and the lower electrode are made of tungsten copper.
Furthermore, the capacitor impact discharge automatic detection device also comprises a control module electrically connected with the upper electrode assembly, wherein the control module is used for presetting the charging times, comparing the charging times with the current charging times, and controlling the starting and the closing of the cylinder and the time relay according to the comparison result.
Further, the frame body and the base are made of an insulating material.
Further, the frame body is arranged in a sealing mode.
Further, the axial directions of the upper electrode and the lower electrode are on the same straight line.
Furthermore, the upper clamp and the lower clamp are respectively screwed on the upper conducting bar and the lower conducting bar.
Furthermore, the planes of the upper and lower conducting bars are parallel to each other.
Further, the time relay comprises a counter for counting the number of charges.
Compared with the prior art, the utility model provides a condenser impact discharge automatic checkout device is through adopting the cylinder drive uses upper and lower electrode that tungsten copper made, specifically, go up the electrode assembly and include that one sets up the outside cylinder of framework, a setting is in on the cylinder and lie in the inside time relay of framework, a setting is in last electrically conductive row on the time relay, a setting is in last anchor clamps on the electrically conductive row, and a setting is in last electrode on the anchor clamps. And the output rod of the cylinder is connected with the time relay and drives the time relay to reciprocate so as to enable the upper electrode and the lower electrode to be mutually contacted or disconnected. The cylinder is used for replacing manual operation, the contact points of each discharge can be ensured to be at the same position, the contact force is equal, and meanwhile, the safety of testing personnel is guaranteed and the workload is reduced. The upper electrode and the lower electrode are made of tungsten copper, and compared with traditional pure copper, the tungsten copper has excellent burning resistance and is not easy to adhere, and the test efficiency can be effectively improved. To sum up, the utility model provides a condenser impact discharge automatic checkout device can not only improve experimental efficiency and accurate nature, can ensure testing personnel's safety and alleviate work load simultaneously.
Drawings
Fig. 1 is the utility model provides a pair of capacitor impact discharge automatic checkout device's schematic structure diagram.
Detailed Description
Specific examples of the present invention will be described in further detail below. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.
As shown in fig. 1, it is the structure diagram of the capacitor impact discharge automatic detection device provided by the present invention. The capacitor impact discharge automatic detection device comprises a frame body 10, a lower electrode assembly 20 arranged in the frame body 10, an upper electrode assembly 30 arranged on the frame body 10, and a control module 40 connected with the upper electrode assembly 30. It is understood that the automatic detection device for capacitor inrush discharge further includes other functional modules, such as assembly components, electrical connectors, and mounting components, etc., which are well known to those skilled in the art and will not be described herein.
The frame 10 should have a structure and shape that is conventional in the art and is used to carry other structures, i.e., the lower electrode assembly 20 and the upper electrode assembly 30. The housing 10 is made of an insulating material and is hermetically disposed, so as to prevent electric sparks generated during the impact discharge from affecting the safety of testers, but the housing itself is the prior art and is not described herein again.
The lower electrode assembly 20 includes a base 21 disposed in the frame 10, a lower conductive bar 22 disposed on the base 21, a lower jig 23 disposed on the lower conductive bar 22, and a lower electrode 24 disposed on the lower jig 23. The base 21 is used for carrying the lower conducting bar 22, the lower clamp 23 and the lower electrode 24, and the base 21 is made of an insulating material so as to insulate the current. One end of the lower conductive bar 22 is electrically connected to the capacitor to be tested through a power line. The lower clamp 23 is screwed on the lower conductor bar 22 for connecting the lower electrode 24 and the lower conductor bar 22.
The upper electrode assembly 30 includes an air cylinder 31 disposed outside the frame body 10, a time relay 32 disposed on the air cylinder 31 and inside the frame body 10, an upper conductive bar 33 disposed on the time relay 32, an upper clamp 34 disposed on the upper conductive bar 33, and an upper electrode 35 disposed on the upper clamp 34. The cylinder 31 is arranged outside the frame 10, an output rod of the cylinder 31 is located inside the frame 10 and connected with the time relay 32, and the output rod of the cylinder 31 drives the time relay 32 to reciprocate by driving the cylinder 31, so that the upper and lower electrodes 35 and 24 are mutually contacted or disconnected. The cylinder is used for replacing manual operation, the contact points of each discharge can be ensured to be at the same position, the contact force is equal, and meanwhile, the safety of testing personnel is guaranteed and the workload is reduced. The time relay 32 includes a counter for counting the number of times of charging, the time relay 32 is provided on an output rod of the cylinder 31, and the time relay 32 is connected to the upper conductive bar 33 so that current flows into the upper conductive bar 33. The time relay 32 is used for outputting current, and can set voltage and charging and discharging time, so that the test process is consistent every time, and the test consistency and accuracy are ensured. The upper conducting bar 33 is disposed on the time relay 32, and the axial directions of the upper and lower electrodes 35, 24 are aligned, so that the upper electrode 35 can contact the lower electrode 24 when reciprocating. One end of the upper conductive bar 33 is electrically connected to a capacitor to be tested through a power line and charges the capacitor when the upper and lower electrodes 35, 24 are in contact, and discharges the capacitor when the upper and lower electrodes 35, 24 are disconnected. The planes of the upper and lower 33, 22 conductive bars are parallel to each other. The upper and lower electrodes 35, 24 are made of tungsten copper, which has excellent burning resistance, higher toughness, is not easy to adhere, can effectively improve the test efficiency, has good electric and heat conduction performances, is more durable, and thus the service life of the electrodes is obviously prolonged.
The control module 40 is connected to the upper electrode assembly 30, and the control module 40 is configured to preset a charging time and compare the charging time with a current charging time output by the counter. When the current charging times are less than the preset times, the control module 40 controls the cylinder 31 to reset and restart, and a charging and discharging process is performed again. When the current charging times is greater than or equal to the preset times, the control module 40 controls the air cylinder 31 to reset and closes the time relay 32, and the detection is finished.
Compared with the prior art, the utility model provides a capacitor impact discharge automatic checkout device is through adopting the cylinder 31 drive uses the tungsten copper to make upper and lower electrode 35, 24, specifically, last electrode assembly 30 includes that one sets up the outside cylinder 31 of framework 10, one sets up on the cylinder 31 and lie in the inside time relay 32 of framework 10, one sets up last conducting bar 33 on the time relay 32, one sets up last anchor clamps 34 on last conducting bar 33, and one sets up last electrode 35 on last anchor clamps 34. The output rod of the cylinder 31 is connected to the time relay 32 and drives the time relay 32 to reciprocate, so that the upper and lower electrodes 35, 24 are contacted with or disconnected from each other. The cylinder is used for replacing manual operation, the contact points of each discharge can be ensured to be at the same position, the contact force is equal, and meanwhile, the safety of testing personnel is guaranteed and the workload is reduced. The upper and lower electrodes 35, 24 are made of tungsten copper, and compared with traditional pure copper, the tungsten copper has excellent burning resistance, is not easy to adhere, and can effectively improve the test efficiency. To sum up, the utility model provides a condenser impact discharge automatic checkout device can not only improve experimental efficiency and accurate nature, can ensure testing personnel's safety and alleviate work load simultaneously.
The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.
Claims (8)
1. The utility model provides a condenser impact discharge automatic checkout device which characterized in that: the capacitor impact discharge automatic detection device comprises a frame body, a lower electrode assembly arranged in the frame body and an upper electrode assembly arranged in the frame body, wherein the lower electrode assembly comprises a base station arranged in the frame body, a lower conducting bar arranged on the base station, a lower clamp arranged on the lower conducting bar and a lower electrode arranged on the lower clamp, the upper electrode assembly comprises an air cylinder arranged outside the frame body, a time relay arranged on the air cylinder and arranged in the frame body, an upper conducting bar arranged on the time relay, an upper clamp arranged on the upper conducting bar and an upper electrode arranged on the upper clamp, an output rod of the air cylinder is connected with the time relay and drives the time relay to do reciprocating motion so as to enable the upper clamp to move upwards, downwards, and the time relay is arranged on the upper clamp, The lower electrodes are mutually contacted or disconnected, one ends of the upper and lower conducting bars are respectively electrically connected with the capacitor and charge the capacitor when the upper and lower electrodes are contacted, and the capacitor discharges when the upper and lower electrodes are disconnected, the time relay is used for controlling the reciprocating motion frequency of the cylinder, and the upper and lower electrodes are made of tungsten copper.
2. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the capacitor impact discharge automatic detection device also comprises a control module electrically connected with the upper electrode assembly, wherein the control module is used for presetting the charging times, comparing the charging times with the current charging times, and controlling the starting and the closing of the air cylinder and the time relay according to the comparison result.
3. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the frame body and the base are made of an insulating material.
4. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the frame body is arranged in a sealing mode.
5. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the axial directions of the upper electrode and the lower electrode are on the same straight line.
6. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the upper clamp and the lower clamp are respectively screwed on the upper conducting bar and the lower conducting bar.
7. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the planes of the upper and lower conducting bars are parallel to each other.
8. The capacitor surge discharge automatic detection device according to claim 1, characterized in that: the time relay includes a counter for counting the number of charges.
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CN202022599516.6U CN213423366U (en) | 2020-11-11 | 2020-11-11 | Capacitor impact discharge automatic detection device |
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CN202022599516.6U CN213423366U (en) | 2020-11-11 | 2020-11-11 | Capacitor impact discharge automatic detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114236196A (en) * | 2022-02-26 | 2022-03-25 | 合肥航太电物理技术有限公司 | Electrostatic discharge test system of multifunctional program-controlled adjustable electrode |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114236196A (en) * | 2022-02-26 | 2022-03-25 | 合肥航太电物理技术有限公司 | Electrostatic discharge test system of multifunctional program-controlled adjustable electrode |
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