CN213416799U - Device for soaking tea seed powder - Google Patents
Device for soaking tea seed powder Download PDFInfo
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- CN213416799U CN213416799U CN202022205563.8U CN202022205563U CN213416799U CN 213416799 U CN213416799 U CN 213416799U CN 202022205563 U CN202022205563 U CN 202022205563U CN 213416799 U CN213416799 U CN 213416799U
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Abstract
The utility model discloses a device for soaking tea seed powder, including soaking bucket, a machine support, liquid feeding mechanism, a heater, rabbling mechanism, the feeder hopper, liquid pumping mechanism, level indicating mechanism and waste residue collection mechanism, the frame is used for the installation to soak the bucket, soaking bucket is used for holding the material that soaks, liquid feeding mechanism is used for adding alkali lye, the feeder hopper is used for adding tea seed powder, rabbling mechanism is used for stirring the material in the soaking bucket, liquid pumping mechanism is used for extracting the soak after soaking, level indicating mechanism is used for the suggestion on-the-spot operating personnel to finish extracting the soak, waste residue collection mechanism is used for collecting the waste residue after soaking. The device simple structure, convenient operation has reduced manual operation by a wide margin, has reduced intensity of labour, has improved work and production efficiency, has reduced manufacturing cost.
Description
Technical Field
The utility model relates to a pesticide production facility technical field, concretely relates to a device for soaking tea seed powder.
Background
When the plant molluscicide, named as RoxWi, is produced, tea seed cakes obtained after oil extraction from camellia seeds are taken as raw materials, the tea seed cakes need to be crushed in the production process, and then the tea seed powder obtained by crushing is heated and soaked by alkali liquor.
The method for soaking the tea seed powder has the following defects: 1. in the soaking process, the heating cannot be carried out, so that the soaking time is too long, and the production efficiency is reduced; 2. tea seed powder is poured into a square groove, alkali liquor is added, stirring is needed, the tea seed powder and the alkali liquor are uniformly mixed and then soaked, generally, a manual mode is adopted for stirring, stirring is not uniform, and time and labor are consumed; 3. in the processes of adding tea dreg powder, extracting soak solution and shoveling out waste residues, the whole process operation is carried out manually on site, so that the operation is inconvenient, the labor intensity is high, the working efficiency is low, the production efficiency is low, and the production cost is increased due to the large amount of manual operation.
Disclosure of Invention
In order to solve the problems existing in the prior art, the utility model provides a device for soaking tea seed powder, the device simple structure, convenient operation has reduced manual operation by a wide margin, has reduced intensity of labour, has improved work and production efficiency, has reduced manufacturing cost.
Realize the utility model discloses the technical scheme that above-mentioned purpose adopted does:
a device for soaking tea seed powder comprises a soaking barrel, a frame, a liquid adding mechanism, a heater, a stirring mechanism, a feed hopper, a liquid pumping mechanism, a liquid level indicating mechanism and a waste residue collecting mechanism, wherein the soaking barrel is fixed on the frame, the stirring mechanism comprises a stirring shaft and stirring blades, the upper part of the stirring shaft penetrates through the center of the top of the soaking barrel, the stirring blades are sleeved on the lower part of the stirring shaft, the feed hopper is arranged at the top of the soaking barrel, the liquid adding mechanism comprises a liquid adding pipe, a liquid storage tank, a liquid adding pump and a liquid adding valve, one end of the liquid adding pipe is connected with the liquid storage tank, the other end of the liquid adding pipe is connected with the soaking barrel, the liquid adding valve and the liquid adding pump are respectively arranged on the liquid adding pipe, the liquid pumping mechanism comprises a liquid collecting tank, a liquid pumping pipe and a liquid pumping pump, one end of the liquid pumping pipe is connected with the liquid collecting tank, the waste residue barrel is positioned below the soaking barrel, one end of the waste residue pipe is connected with the bottom of the soaking barrel, the other end of the waste residue pipe is connected with the waste residue barrel, the waste residue pump is arranged on the waste residue pipe, and the heater is connected with the soaking barrel;
the liquid level indication mechanism comprises a floating ball, a guide rod, a photoelectric switch and an alarm, the guide rod penetrates through the top of the soaking barrel, the guide rod is in clearance fit with the soaking barrel, the floating ball is fixed on the lower end of the guide rod, the photoelectric switch is installed above the top of the soaking barrel, the guide rod shields the light of the photoelectric switch, the photoelectric switch is turned off, when the floating ball does not descend any more, the photoelectric switch receives the light, the photoelectric switch is closed, and the alarm is turned on.
The liquid level indication mechanism further comprises a guide rail, a sliding block and a support, the support is arranged on the outer side of the top of the soaking barrel, the guide rail is vertically arranged, the guide rail is arranged right above the soaking barrel through the support, a mounting groove is formed in the lower portion of the guide rail, the photoelectric switch penetrates through the mounting groove and is fixed on the guide rail, the sliding block is matched with the guide rail, and the upper end of the guide rod is connected with the sliding block.
One end part of the liquid pumping pipe in the soaking barrel is wound and fixed on the lower part of the guide rod, the height of the port of the liquid pumping pipe in the soaking barrel is matched with the height of the bottom of the floating ball, and a filter screen is arranged on the port of the liquid pumping pipe in the soaking barrel.
The heater is an annular heating sleeve, and the heater sleeve is arranged on the outer wall of the soaking barrel.
And a gate is arranged at the discharge port of the feed hopper.
Compared with the prior art, the beneficial effects and advantages of the utility model reside in that:
1. the device has set up rabbling mechanism, can stir the material in soaking the bucket automatically, not only can stir the material fast even, has saved the manpower moreover.
2. The device has set up the heater, can heat the material in soaking the bucket soaking the in-process, has shortened the soaking time, has shortened production cycle.
3. The device has set up liquid level indication mechanism, because the in-process of extraction soak, can't survey the liquid level condition of soakage bucket, if drawing liquid control is not good, very easy with the tiny waste residue suction of lower floor in the fluid collection jar, when the liquid level was close lower floor's waste residue, the alarm was reported to the police, the suggestion field worker closes drawing valve and drawing liquid pump, stops the drawing liquid.
4. The device has set up liquid feeding mechanism, feeder hopper, drawing liquid mechanism and waste residue collection mechanism for add tea seed powder, add alkali lye, extract the soak and handle the operation of waste residue and become simple, do not need artifical whole participation, reduced intensity of labour by a wide margin, improved work and production efficiency, reduced manufacturing cost moreover.
Drawings
FIG. 1 is a schematic view of a device for steeping tea seed powder.
Fig. 2 is a partial enlarged view of I in fig. 1.
Wherein, 1-a frame, 2-a soaking barrel, 3-a feed hopper, 4-a stirring motor, 5-a stirring shaft, 6-a stirring paddle, 7-a liquid storage tank, 8-a liquid adding pipe, 9-a liquid adding pump, 10-a liquid adding valve, 11-a liquid collecting tank, 12-a liquid pumping pipe, 13-a liquid pumping pump, 14-a liquid pumping valve, 15-a waste residue pipe, 16-a waste residue pump, 17-a waste residue valve, 18-a waste residue barrel, 19-a floating ball, 20-a guide rod, 21-a photoelectric switch, 22-a guide rail, 23-a sliding block, 24-a bracket, 25-a heater, 26-a gate and 27-a filter screen.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
The structure of the device for soaking tea seed powder provided by the embodiment is as shown in fig. 1, and comprises a soaking barrel 2, a frame 1, a liquid adding mechanism, a heater 25, a stirring mechanism, a feed hopper 3, a liquid pumping mechanism, a liquid level indicating mechanism and a waste residue collecting mechanism.
Soak bucket 2 and install in frame 1, frame 1 provides the support for whole device, makes things convenient for the installation and the placing of each part.
The stirring mechanism comprises a stirring motor 4, a stirring shaft 5 and a stirring paddle 6, wherein the stirring motor 4 is installed on the outer side of the top of the soaking barrel 2, the upper part of the stirring shaft 5 penetrates through the center of the top of the soaking barrel 2, the upper end of the stirring shaft 5 is connected with an output shaft of the stirring motor 4, and the stirring paddle 6 is sleeved on the lower part of the stirring shaft 5.
The feed hopper 3 is arranged on the top of the soaking barrel 2, and a gate 26 is arranged at the discharge port of the feed hopper 3.
The liquid adding mechanism comprises a liquid adding pipe 8, a liquid storage tank 7, a liquid adding pump 9 and a liquid adding valve 10, wherein the liquid storage tank 7 is used for storing alkali liquor. One end of the liquid adding pipe 8 is connected with the liquid storage tank 7, the other end is connected with the soaking barrel 2, and the liquid adding valve 10 and the liquid adding pump 9 are respectively arranged on the liquid adding pipe 8.
The liquid level indicating mechanism comprises a floating ball 19, a guide rod 20, a photoelectric switch 21, a guide rail 22, a sliding block 23, a bracket 24 and an alarm. The support 24 is installed in soaking bucket 2 top outside, and guide rail 22 is vertical setting, and guide rail 22 passes through support 24 to be installed directly over soaking bucket 2, and slider 23 and guide rail 22 cooperate. The lower part of the guide rail 22 is provided with a mounting groove, and the photoelectric switch 21 penetrates through the mounting groove and is fixed on the guide rail. The guide rod 20 penetrates through the top of the soaking barrel 2, the guide rod 20 is in clearance fit with the soaking barrel 2, the floating ball 19 is fixed on the lower end of the guide rod 20, and the upper end of the guide rod 20 is connected with the sliding block 23. When the soak solution is not extracted, the light of the photoelectric switch is shielded by the guide rod, the photoelectric switch is switched off, when the soak solution is extracted, the floating ball descends along with the descending of the liquid level, the guide rod and the sliding block also descend along with the descending of the floating ball, when the bottom of the floating ball is contacted with the waste residue and does not descend any more, the height of the guide rod and the sliding block is smaller than that of the photoelectric switch, the photoelectric switch receives the light, the photoelectric switch is switched on, and the alarm is switched on.
The liquid pumping mechanism comprises a liquid collecting tank 11, a liquid pumping pipe 12, a liquid pumping valve 14 and a liquid pumping pump 13, wherein the liquid collecting tank 11 is used for collecting soaking liquid. One end of the liquid suction pipe 12 is connected with the liquid collecting tank 11, the other end of the liquid suction pipe 12 is wound and fixed on the lower part of the guide rod 20, the height of the port of the liquid suction pipe 12 in the soaking barrel 2 is slightly higher than the height of the bottom of the floating ball 19, and the port of the liquid suction pipe 12 in the soaking barrel is provided with a filter screen 27. The end part of the liquid pumping pipe in the soaking barrel is wound and fixed on the lower part of the guide rod, so that the port of the liquid pumping pipe in the soaking barrel descends along with the descending of the liquid level, the soaking liquid is conveniently pumped, and the filter screen is used for filtering waste residues.
The heater 25 is the annular heating jacket, and the heater 25 cover is located on soaking bucket 2 outer wall, and the heater can heat soaking bucket, reduces the soaking time, shortens production cycle, improves production efficiency.
The waste residue collecting mechanism comprises a waste residue pipe 15, a waste residue pump 16, a waste residue valve 17 and a waste residue barrel 18, and the waste residue barrel 18 is used for collecting waste residues. The waste residue barrel 18 is positioned below the soaking barrel 2, one end of the waste residue pipe 15 is connected with the bottom of the soaking barrel 2, the other end is positioned in the waste residue barrel 18, and the waste residue valve 17 and the waste residue pump 16 are arranged on the waste residue pipe 15.
When tea seed powder needs to be soaked, firstly, the tea seed powder is added into a feed hopper 3, a gate is opened, a certain amount of tea seed powder is added into a soaking barrel 2, the gate is closed, then, a liquid adding valve 10 and a liquid adding pump 9 are opened, a certain amount of alkali liquor is added into the soaking barrel 2, the liquid adding valve 10 and the liquid adding pump 9 are closed, then, a stirring motor 4 and a heater 25 are started to stir the materials in the soaking barrel, the materials in the soaking barrel are simultaneously heated, after uniform stirring, the stirring motor 4 is closed, after soaking is completed, the heater 25 is closed, a liquid pumping pump 13 and a liquid pumping valve 14 are started to pump the soaking liquid on the upper layer of the soaking barrel 2, in the liquid pumping process, a floating ball 19 moves downwards along with the descending of the liquid level, meanwhile, a port of a liquid pumping pipe 12 in the soaking barrel 2 also moves downwards along with the descending of the floating ball 19, a guide rod 20 also moves downwards along with the floating ball, but, since the photoelectric switch 21 is always shielded from light by the guide bar, the photoelectric switch 21 is always in an off state, when the liquid level drops to the point that the floating ball 19 contacts the lower-layer waste slag, the floating ball 19 does not move downwards any more, at the moment, the guide rod 21 and the slide block 23 just move downwards to the lower part of the photoelectric switch 21, the photoelectric switch 21 contacts light, the photoelectric switch 21 is closed, the alarm is switched on, a field worker is reminded to close the liquid pumping valve 14 and the liquid pumping pump 13, liquid can not be pumped any more, otherwise, waste residues are pumped into the liquid collecting tank, after the alarm gives an alarm, the liquid pumping valve 14, the liquid pumping pump 13 and the alarm are closed, the waste residue valve 17 and the waste residue pump 16 are opened finally, the lower layer of waste residue in the soaking barrel 2 is pumped into the waste residue barrel 18, after the waste residue is pumped out, the waste residue valve 17 and the waste residue pump 16 are closed, the next cycle is started, and in the process of the next cycle, when the material is added, the alarm is opened.
Claims (5)
1. A device for steeping tea seed powder, characterized by: the device comprises a soaking barrel, a frame, a liquid adding mechanism, a heater, a stirring mechanism, a feed hopper, a liquid pumping mechanism, a liquid level indicating mechanism and a waste residue collecting mechanism, wherein the soaking barrel is arranged on the frame, the stirring mechanism comprises a stirring shaft and stirring blades, the upper part of the stirring shaft penetrates through the center of the top of the soaking barrel, the stirring blades are sleeved on the lower part of the stirring shaft, the feed hopper is arranged on the top of the soaking barrel, the liquid adding mechanism comprises a liquid adding pipe, a liquid storage tank, a liquid adding pump and a liquid adding valve, one end of the liquid adding pipe is connected with the liquid storage tank, the other end of the liquid adding pipe is connected with the soaking barrel, the liquid adding valve and the liquid adding pump are respectively arranged on the liquid adding pipe, the liquid pumping mechanism comprises a liquid collecting tank, a liquid pumping pipe, a liquid pumping valve and a liquid pumping pump, one end of the liquid pumping pipe is connected with the liquid collecting tank, the, the waste residue barrel is positioned below the soaking barrel, one end of the waste residue pipe is connected with the bottom of the soaking barrel, the other end of the waste residue pipe is connected with the waste residue barrel, the waste residue valve and the waste residue pump are arranged on the waste residue pipe, and the heater is connected with the soaking barrel;
the liquid level indication mechanism comprises a floating ball, a guide rod, a photoelectric switch and an alarm, the guide rod penetrates through the top of the soaking barrel, the guide rod is in clearance fit with the soaking barrel, the floating ball is fixed on the lower end of the guide rod, the photoelectric switch is installed above the top of the soaking barrel, the guide rod shields the light of the photoelectric switch, the photoelectric switch is turned off, when the floating ball does not descend any more, the photoelectric switch receives the light, the photoelectric switch is closed, and the alarm is turned on.
2. The apparatus for steeping tea seed powder as claimed in claim 1, wherein: the liquid level indication mechanism further comprises a guide rail, a sliding block and a support, the support is arranged on the outer side of the top of the soaking barrel, the guide rail is vertically arranged, the guide rail is arranged right above the soaking barrel through the support, a mounting groove is formed in the lower portion of the guide rail, the photoelectric switch penetrates through the mounting groove and is fixed on the guide rail, the sliding block is matched with the guide rail, and the upper end of the guide rod is connected with the sliding block.
3. The apparatus for steeping tea seed powder as claimed in claim 1, wherein: one end part of the liquid pumping pipe in the soaking barrel is wound and fixed on the lower part of the guide rod, the height of the port of the liquid pumping pipe in the soaking barrel is matched with the height of the bottom of the floating ball, and a filter screen is arranged on the port of the liquid pumping pipe in the soaking barrel.
4. The apparatus for steeping tea seed powder as claimed in claim 1, wherein: the heater is an annular heating sleeve, and the heater sleeve is arranged on the outer wall of the soaking barrel.
5. The apparatus for steeping tea seed powder as claimed in claim 1, wherein: and a gate is arranged at the discharge port of the feed hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022205563.8U CN213416799U (en) | 2020-09-30 | 2020-09-30 | Device for soaking tea seed powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022205563.8U CN213416799U (en) | 2020-09-30 | 2020-09-30 | Device for soaking tea seed powder |
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| Publication Number | Publication Date |
|---|---|
| CN213416799U true CN213416799U (en) | 2021-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022205563.8U Active CN213416799U (en) | 2020-09-30 | 2020-09-30 | Device for soaking tea seed powder |
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| CN (1) | CN213416799U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115449934A (en) * | 2022-09-05 | 2022-12-09 | 威海海马科创纤维有限公司 | Texturing device for nylon yarn and production process thereof |
-
2020
- 2020-09-30 CN CN202022205563.8U patent/CN213416799U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115449934A (en) * | 2022-09-05 | 2022-12-09 | 威海海马科创纤维有限公司 | Texturing device for nylon yarn and production process thereof |
| CN115449934B (en) * | 2022-09-05 | 2024-01-30 | 威海海马科创纤维有限公司 | Elastic adding device for nylon yarn and production process thereof |
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