CN213414873U - Vertical insertion type tray of photovoltaic module sorting machine - Google Patents

Abstract

The utility model relates to an insert formula tray is erected to photovoltaic module sorter belongs to photovoltaic module transportation technical field, overturns in solving current photovoltaic module production process and transports the problem that causes photovoltaic module to damage easily. Formula tray is inserted to photovoltaic module sorter is erect includes: the pallet comprises a pallet base, a forklift hook, a first cushion block and a side bracket; the forklift hook and the first cushion block are arranged on the tray base, and the side bracket is arranged at the edge of the tray base; the first cushion blocks correspond to the fork truck hooks one by one; the upper surface of the first block defines a first reference surface; the intersection line of the first reference surface and the side support is parallel to the fork truck hook, and the first reference surface inclines towards the side support. The utility model discloses a current photovoltaic module sorter realizes that the subassembly erects the formula of inserting and puts, avoids the upset of subassembly secondary to cause the damage, provides technical scheme, and then plays and simplifies the operation flow, improves production efficiency's purpose.

Description

Vertical insertion type tray of photovoltaic module sorting machine

Technical Field

The utility model relates to a photovoltaic module transports technical field, especially relates to a formula tray is inserted to photovoltaic module sorter erects.

Background

Photovoltaic module automatic separation has been realized to the current flow of photovoltaic automation production process, and the sorter is put photovoltaic module according to different power levels respectively to each metal tray on, and the manual work transports metal tray to upset machine afterwards, with the photovoltaic module upset back vertical place on packing wooden tray, and then packing and transportation, but when overturning, cause photovoltaic module's damage very easily.

SUMMERY OF THE UTILITY MODEL

In view of the foregoing analysis, the utility model aims to provide a formula tray is inserted to photovoltaic module sorter is erect for overturn and transportation cause the problem that photovoltaic module damaged easily in solving current photovoltaic module production process.

The purpose of the utility model is mainly realized through the following technical scheme:

the utility model provides an among the technical scheme, a formula tray is inserted to photovoltaic module sorter perpendicular, photovoltaic module sorter perpendicular insert formula tray include: the pallet comprises a pallet base, a forklift hook, a first cushion block and a side bracket; the forklift hook and the first cushion block are arranged on the tray base, and the side bracket is arranged at the edge of the tray base;

the first cushion blocks correspond to the fork truck hooks one by one; the upper surface of the first block defines a first reference surface; the intersection line of the first reference surface and the side support is parallel to the fork truck hook, and the first reference surface inclines towards the side support.

In the technical scheme of the utility model, the upper surface of the fork truck hook is provided with a flat cushion block, the upper surfaces of all the flat cushion blocks are coplanar, and a second reference surface is limited; the first reference surface and the second reference surface are parallel.

In the technical scheme of the utility model, the side bracket is vertical to the first reference surface; the included angle between the first reference surface and the tray base is 2-4 degrees.

In the technical scheme of the utility model, the vertical insertion type tray of the photovoltaic component sorting machine also comprises a second cushion block, the second cushion block is parallel to the first cushion block, and the upper surface of the second cushion block is coplanar with the first reference surface;

the upper surface of the second cushion block is provided with orthogonal horizontal wooden support limit and vertical wooden support limit; the transverse limit is parallel to the second cushion block;

the wood support is transversely limited and the wood support is longitudinally limited to form a rectangular limiting frame.

In the technical scheme of the utility model, the horizontal limit of the wooden support is movably connected with the second cushion block along the direction vertical to the second cushion block; the longitudinal limit of the wooden support is movably connected with the second cushion block along the direction parallel to the second cushion block;

the horizontal spacing of wooden block and the vertical spacing of wooden block all are equipped with locking structure.

The utility model discloses among the technical scheme, the side support is square pipe support, and is equipped with fixed subassembly, and fixed subassembly can fix photovoltaic module on photovoltaic module sorter erects the formula tray of inserting.

The utility model discloses among the technical scheme, fixed subassembly includes: safety belts, retractors, safety plugs and safety sockets;

one end of the safety belt is coiled into the coiler, and the other end of the safety belt is fixedly connected with the safety plug; the safety socket is arranged on the second cushion block; the safety plug is detachably connected with the safety socket.

In the technical scheme of the utility model, the side bracket is provided with a plug fixing structure; the plug fixing structure detachably fixes the safety plug on the side bracket through magnetic force.

The utility model discloses among the technical scheme, fixed subassembly is equipped with 2 at least, and sets up about the axis symmetry of side support.

The utility model discloses among the technical scheme, the tray base is equipped with 4 square grooves, and fork truck can insert square groove.

The utility model discloses technical scheme can realize one of following effect at least:

1. use the utility model discloses the time, place the packing wooden tray on this fork truck tray, the sorter can with the subassembly vertical put to the packing wooden tray on, put full back, operating personnel ties the tray safety belt, inserts the couple below with fork truck, can be with this fork truck tray together with wooden tray and subassembly pull-out equipment in the lump, after the packing is accomplished, stagger the couple position with fork truck and can take off wooden tray together with the subassembly from this fork truck tray, save the secondary action of overturning, promote work efficiency.

2. When the wooden block is placed the utility model discloses in the time of, the wooden block slopes slightly, combines the support of side support, can prevent that photovoltaic module from following the wooden block slippage, and less inclination can keep the photovoltaic module on the wooden block to keep vertical state basically, prevents that photovoltaic module from causing the damage when the transportation.

3. The utility model discloses a safety belt setting of fixed subassembly can further fix photovoltaic module the utility model discloses an on the fork truck tray, prevent that photovoltaic module from empting the slippage.

The utility model discloses in, can also make up each other between the above-mentioned each technical scheme to realize more preferred combination scheme. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.

Drawings

The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout the drawings.

Fig. 1 is a side view of an embodiment of the present invention;

fig. 2 is a schematic perspective view of an embodiment of the present invention;

fig. 3 is a reference diagram for use of an embodiment of the present invention;

fig. 4 is a schematic view of the embodiment of the present invention for placing the wooden support.

Reference numerals

1-a pallet base; 2-fork truck hook; 3-bottom pier cushion blocks; 4-a flat plate cushion block; 5-horizontally limiting the wooden support; 6-longitudinal limiting of the wooden support; 7-side support; 8-a safety belt; 9-a retractor; 10-a safety plug; 11-a safety socket; 12-a plug securing structure; 13-a wooden support; 14-photovoltaic module.

Detailed Description

The following detailed description of the preferred embodiments of the invention, which is to be read in connection with the accompanying drawings, forms a part of the invention, and together with the embodiments of the invention, serve to explain the principles of the invention and not to limit the scope of the invention.

In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the term "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection, which may be a mechanical connection, an electrical connection, which may be a direct connection, or an indirect connection via an intermediate medium. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

The terms "top," "bottom," "above … …," "below," and "on … …" as used throughout the description are relative positions with respect to components of the device, such as the relative positions of the top and bottom substrates inside the device. It will be appreciated that the devices are multifunctional, regardless of their orientation in space.

In the production of the photovoltaic module 14, if the photovoltaic module 14 is horizontally placed on the wooden support 13, the photovoltaic module 14 may be damaged by bending, hidden crack inside, or the like due to gravity, and therefore, the photovoltaic module 14 needs to be vertically placed on the wooden support 13. In the production process for the existing photovoltaic module 14, the photovoltaic module 14 is horizontally placed on the wooden support 13, the wooden support is turned to a vertical state through turning equipment, the photovoltaic module 14 is easily damaged in the turning process, and if the photovoltaic module 14 is directly vertically placed, the photovoltaic module 14 can be directly toppled over due to the fact that the photovoltaic module 14 cannot be fixed. Use the utility model discloses when inserting the formula tray is erected to photovoltaic module sorter of embodiment, place wooden block 13 on end mound cushion 3 and flat board cushion 4, and cooperation side support 7, can be directly with the vertical placing of photovoltaic module 14 on wooden block 13, use fork truck to erect formula tray fork with whole photovoltaic module sorter when needs transportation, transport, accomplish the packing back when photovoltaic module 14 on wooden block 13, vertical photovoltaic module 14 of placing can not topple over again, use fork truck to put wooden block 13 together with photovoltaic module 14 fork and deposit can.

Specifically, as shown in fig. 1 and fig. 2, the embodiment of the utility model provides a formula tray is inserted to photovoltaic module sorter perpendicular, and photovoltaic module sorter erects to insert the formula tray and includes: the pallet comprises a pallet base 1, a forklift hook 2, a bottom pier cushion block 3 and a side support 7; the forklift hook 2 and the bottom pier cushion block 3 are both of a long strip structure arranged on the tray base 1, and the side bracket 7 is arranged at the edge of the tray base 1; the bottom pier cushion block 3 comprises a first cushion block and a second cushion block; the first cushion block and the forklift hook 2 are respectively provided with at least 2, are in one-to-one correspondence and are arranged in parallel; the upper surfaces of all the bottom pier cushion blocks 3 are coplanar and define a first reference surface; the intersection of the first reference surface with the side bracket 7 is parallel to the fork truck hook 2, and the first reference surface is inclined towards the side bracket 7. The bottom pier cushion block 3 can bear the cross timber of the bottom pier of the wooden support, so that the upper surface of the wooden support 13 is parallel to the first reference surface and is in a slightly inclined state, the inclined direction can be slipped from the wooden support 13 by 14 due to the bearing of the side support 7, the relative fixation of the photovoltaic assembly 14, the wooden support 13 and the tray is realized, and the transportation of the photovoltaic assembly 14 is facilitated.

For convenience of explanation, the embodiment of the present invention is defined on a horizontal plane, the direction parallel to the bottom block 3 is horizontal, the direction perpendicular to the bottom block 3 is vertical, and further, the side close to the side support 7 is the inside, and the side far from the side support 7 is the outside.

Because the upper surface of the wooden support 13 is formed by a wooden support flat plate and is used for bearing the photovoltaic module 14, the photovoltaic module 14 is vertically placed on the wooden support flat plate, and the bottom pier cushion block 3 only supports the cross beam of the bottom pier of the wooden support 13, the damage of the wooden support flat plate is easily caused. In the embodiment of the utility model, the second cushion block is far away from the side bracket 7 than all the first cushion blocks; the upper surface of at least one fork truck hook 2 is provided with a flat cushion block 4, the upper surfaces of all the flat cushion blocks 4 are coplanar, and a second reference surface is defined; the first reference surface and the second reference surface are parallel. Dull and stereotyped cushion 4 can support the wooden block flat board, prevents that vertical photovoltaic module 14 of placing from causing the flat damage of wooden block flat board.

Once photovoltaic module 14 is in the horizontal state and will cause the damage because of the action of gravity, consequently need to keep photovoltaic module 14 as far as possible in vertical state on wooden block 13, the embodiment of the utility model provides an, side support 7 is perpendicular with first reference surface, and the contained angle of first reference surface and tray base 1 is 2-4, preferably 3, and there is 3 slopes in the upper surface and the horizontal plane of wooden block 13 promptly, when wooden block 13 is placed on the embodiment of the utility model discloses a time, photovoltaic module 14 also can slightly incline to lean on side support 7, place unpackaged photovoltaic module 14 and take place to empty or the slippage when the transportation.

Consider that the wooden block flat board is not whole board, but is formed by a plurality of rectangular boards setting side by side, consequently, the embodiment of the utility model provides an in every first cushion sets up a plurality of dull and stereotyped cushions 4 to save the dull and stereotyped material consumption of wooden block, reduce the processing cost.

If place wooden block 13 on end mound cushion 3 and flat cushion 4 purely, can't carry out relatively fixed with wooden block 13 and end mound cushion 3, in case the two dislocation photovoltaic module 14 of appearance can receive very big vibrations, directly causes the damage. In the embodiment of the utility model, the upper surface of the second cushion block is provided with an orthogonal wooden support transverse limit 5 and a wooden support longitudinal limit 6; the horizontal limit 5 of the wooden support is parallel to the second cushion block; the horizontal limit 5 of the wooden block and the vertical limit 6 of the wooden block are respectively provided with a pair, and a rectangular limit frame is formed together. Be located and set up horizontal spacing 5 of wooden block and vertical spacing 6 of wooden block on the second cushion in the outside, can carry on spacingly to the horizontal wood in the wooden block 13 outside, and then hold in the palm 13 to the wooden block with the utility model discloses the relative position of embodiment fixes, avoids in the transportation wooden block 13 follow the utility model discloses slide and take off on the embodiment, and then guaranteed photovoltaic module 14's safety.

In the in-process of carrying out photovoltaic module 14 production, use not unidimensional wooden support 13 according to photovoltaic module 14's model size, in order to further hold in the palm 13 with the embodiment of the utility model provides a carry out the relative fixation, in the embodiment of the utility model, wooden support is horizontal spacing 5 and wooden support is vertical spacing 6 and second cushion is swing joint. Illustratively, the second cushion block is provided with a longitudinal slide rail, 2 wooden support transverse limiting devices 5 are arranged on the longitudinal slide rail, the wooden support transverse limiting devices 5 can move longitudinally in the longitudinal slide rail, the second cushion block is provided with a transverse slide rail, 2 wooden support longitudinal limiting devices 6 are arranged on the transverse slide rail, and the wooden support longitudinal limiting devices 6 can move transversely in the transverse slide rail; each wooden support transverse limiting block 5 is provided with a transverse jacking screw, and the wooden support transverse limiting blocks 5 and the second cushion blocks can be fixed; every vertical spacing 6 of wooden block is equipped with vertical top tight screw, can fix vertical spacing 6 of wooden block and second cushion.

In order to prevent that photovoltaic module 14 from sliding off from wooden block 13 because of emergency in the transportation, the embodiment of the utility model provides an in, side support 7 is square pipe support, and the third reference surface is defined for to the one side of side support 7 outside, and the third reference surface is perpendicular with first reference surface, and the third reference surface is vertical slightly to the vertical face of third relatively promptly. Be equipped with fixed subassembly on side support 7, fixed subassembly can fix photovoltaic module 14 on the formula tray is inserted to photovoltaic module sorter is erect, prevents that unexpected vibration or collision from causing photovoltaic module 14 slippage from wooden block 13.

As shown in fig. 3 and 4, in the embodiment of the present invention, the fixing component takes the form of a safety belt 8. Specifically, the fixed subassembly includes: a safety belt 8, a retractor 9, a safety plug 10, a safety socket 11; one end of the safety belt 8 is coiled into the coiler 9, and the other end is fixedly connected with the safety plug 10; the safety socket 11 is arranged on the second cushion block; the safety plug 10 is detachably connected to the safety socket 11. In the free state, the retractor 9 can wind in the seat belt 8, and prevent the loose seat belt 8 from being hooked on other foreign matters; when the photovoltaic module 14 is placed on the wooden support 13 and the wooden support 13 is placed on the embodiment of the present invention, the safety belt 8 is drawn out from the retractor 9, goes across the photovoltaic module 14, and the safety plug 10 is inserted into the safety socket 11, so that the retractor 9 tightens the safety belt 8, so that the photovoltaic module 14 and the wooden support 13 can be firmly fixed on the embodiment of the present invention; after the transportation of the photovoltaic module 14 is completed, the safety plug 10 is pulled out from the safety socket 11, the safety belt 8 is drawn into the retractor 9 again under the action of the retractor 9, and then the photovoltaic module 14 can be packaged.

Because the photovoltaic module 14 and the wooden support 13 cannot be relatively fixed, in order to prevent the safety plug 10 from freely swinging in a free state safely and further avoid collision damage, in the embodiment of the utility model, the side bracket 7 is provided with the plug fixing structure 12; the plug fixing structure 12 detachably fixes the safety plug 10 to the side bracket 7 by magnetic force. When the safety belt 8 is not used, the safety plug 10 is fixed on the side support 7 through the plug fixing structure, the safety plug 10 can be prevented from being damaged due to swinging collision, and exemplarily, the magnetic part is arranged on the side support 7, and the safety plug 10 can be adsorbed on the side support 7.

When considering single safety belt 8 to photovoltaic module 14 and fixing, cause photovoltaic module 14's relative safety belt 8's swing easily, the embodiment of the utility model provides an in, fixed subassembly is equipped with 2 at least, and sets up about the axis symmetry of side support 7, can firmly fix photovoltaic module 14 and wooden block 13 the utility model discloses on the embodiment.

For the use of convenient fork truck, the embodiment of the utility model provides an in, tray base 1 is equipped with 4 square grooves, and fork truck can insert square groove. When using the embodiment of the utility model provides an in, fork truck will through square groove the utility model discloses the embodiment is forked, and removes the utility model discloses an, when accomplishing the packing of photovoltaic module 14, end the utility model discloses the use of embodiment, when needing to take off wooden block 13 together with photovoltaic module 14, fork truck along transversely inserting wooden block 13 below to with wooden block 13 together with photovoltaic module 14 forked, convenient depositing and transporting to photovoltaic module 14.

To sum up, the embodiment of the utility model provides a vertical insertion type tray of photovoltaic module sorting machine, when using the utility model discloses, place packing wooden tray 13 dish on this fork truck tray, the sorting machine can vertically put the subassembly to packing wooden tray 13 dish, after full, operating personnel ties tray safety belt 8, inserts fork truck below the couple, can pull out equipment together this fork truck tray with wooden tray 13 dish and subassembly, after the packing is accomplished, stagger the couple position with fork truck and can take off wooden tray 13 dish with the subassembly from this fork truck tray, save the secondary upset action, promote work efficiency; when the wooden support 13 is placed on the utility model, the wooden support 13 is slightly inclined, and the photovoltaic module 14 can be prevented from slipping off the wooden support 13 by combining the support of the side support 7, while the photovoltaic module 14 on the wooden support 13 can be kept in a basically vertical state by a smaller inclination angle, so that the photovoltaic module 14 is prevented from being damaged during transportation; the utility model discloses a 8 settings of safety belt of fixed subassembly can further fix photovoltaic module 14 the utility model discloses an on the fork truck tray, prevent that photovoltaic module 14 from empting the slippage.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention.

Claims (10)

1. The utility model provides a formula tray is inserted to photovoltaic module sorter is erected, a serial communication port, the formula tray is inserted to photovoltaic module sorter is erected includes: the pallet comprises a pallet base (1), a forklift hook (2), a first cushion block and a side support (7); the forklift hook (2) and the first cushion block are arranged on the tray base (1), and the side support (7) is arranged at the edge of the tray base (1);

the first cushion blocks correspond to the forklift hooks (2) one by one; an upper surface of the first head block defines a first reference surface; the intersection line of the first reference surface and the side support (7) is parallel to the forklift hook (2), and the first reference surface inclines towards the side support (7).

2. Vertical plug-in tray for photovoltaic module sorters as claimed in claim 1, wherein the upper surface of said forklift hook (2) is provided with flat pads (4), the upper surfaces of all said flat pads (4) being coplanar and defining a second reference plane; the first reference surface and the second reference surface are parallel.

3. Vertical plug-in tray for photovoltaic module sorters as claimed in claim 2, wherein said lateral support (7) is perpendicular to the first reference plane; the included angle between the first reference surface and the tray base (1) is 2-4 degrees.

4. The vertical inserting tray for the photovoltaic component separator according to any one of claims 1 to 3, wherein the vertical inserting tray for the photovoltaic component separator further comprises a second cushion block, the second cushion block is parallel to the first cushion block, and the upper surface of the second cushion block is coplanar with the first reference surface;

the upper surface of the second cushion block is provided with a perpendicular wooden support transverse limiting (5) and a wooden support longitudinal limiting (6); the transverse limit is parallel to the second cushion block;

the wooden support transverse limiting frame (5) and the wooden support longitudinal limiting frame (6) form a rectangular limiting frame.

5. The vertical inserting type tray of the photovoltaic module sorting machine according to claim 4, wherein the lateral wooden support limiting block (5) is movably connected with the second cushion block along a direction perpendicular to the second cushion block; the wooden support longitudinal limiting block (6) is movably connected with the second cushion block along the direction parallel to the second cushion block;

the wooden support transverse limiting device (5) and the wooden support longitudinal limiting device (6) are both provided with locking structures.

6. The vertical tray for the photovoltaic component sorting machine according to claim 5, wherein the side support (7) is a square tube support and is provided with a fixing component capable of fixing the photovoltaic component (14) on the vertical tray for the photovoltaic component sorting machine.

7. The vertical plug-in tray of photovoltaic module handler of claim 6, wherein the fixing assembly comprises: the safety belt (8), the retractor (9), the safety plug (10) and the safety socket (11);

one end of the safety belt (8) is coiled into the retractor (9), and the other end of the safety belt is fixedly connected with the safety plug (10); the safety socket (11) is arranged on the second cushion block; the safety plug (10) is detachably connected with the safety socket (11).

8. Vertical plug-in tray for photovoltaic module sorters as claimed in claim 7, wherein said lateral supports (7) are provided with plug-fixing structures (12); the plug fixing structure (12) detachably fixes the safety plug (10) on the side bracket (7) through magnetic force.

9. Vertical plug-in tray for photovoltaic module sorters according to claim 7 or 8, wherein there are at least 2 fixing modules, and symmetrically disposed about the central axis of the side support (7).

10. Vertical plug-in tray for photovoltaic module sorters as claimed in claim 1, wherein the tray base (1) is provided with 4 square slots into which a forklift can be inserted.

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