CN213412991U

CN213412991U - High-temperature high-pressure forming device for environment-friendly artificial synthetic stone

Info

Publication number: CN213412991U
Application number: CN202021914850.XU
Authority: CN
Inventors: 叶兴女; 叶林贵
Original assignee: Jiangxi Qiye Building Materials Co ltd
Current assignee: Jiangxi Qiye Building Materials Co ltd
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2021-06-11
Anticipated expiration: 2030-09-04

Abstract

The utility model discloses an artificial synthetic stone material high temperature high pressure forming device of environmental protection belongs to building materials processing technology field, the on-line screen storage device comprises a base, the top fixedly connected with brace table of base, brace table's top fixedly connected with vacuum chamber, the left side fixedly connected with exhaust tube of vacuum chamber inner wall, vacuum chamber and fixedly connected with aspiration pump are run through on the right side of exhaust tube, vacuum chamber's interior roof fixedly connected with cylinder. The utility model discloses a, two set-squares are pulled through reciprocating structure and rotate around the pin joint with a supporting bench bottom, and the top sliding connection of set-square has the slider, make the set-square when rotating, reciprocating motion about the bottom that the slider can stimulate the bracing piece is to make the bottom plate striking vacuum chamber's bottom, can make the gas pocket discharge more thoroughly more even through vibrating when in vacuum environment with gas pocket discharge, thereby make the panel suppression inseparabler, make the density of suppression more even, improved the quality of product.

Description

High-temperature high-pressure forming device for environment-friendly artificial synthetic stone

Technical Field

The utility model relates to a building materials processing technology field, more specifically say, relate to an artificial synthetic stone material high temperature high pressure forming device of environmental protection.

Background

The artificial stone is made up by using unsaturated polyester resin as adhesive, adding natural marble or calcite, dolomite, silica sand and glass powder as inorganic powder and proper quantity of fire-retardant and colour through the processes of mixing, porcelain casting, vibration compression and extrusion, etc. and forming and solidifying.

In the pressing step of the artificial stone, the vibration motor is used for vibrating and kneading the upper pressing plate to remove air holes in the pressing process, but the air holes in the method can disturb the blank in the bottom die, so that the blank is uneven in distribution thickness, the pressing density is not uniform enough, and the product quality is influenced.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved

To the problem that exists among the prior art, the utility model aims to provide an artificial synthetic stone material high temperature high pressure forming device of environmental protection possesses except that the gas pocket is effectual, and the even advantage of suppression density has solved and has utilized shock dynamo to vibrate the top board and knead except that the gas pocket can be in disorder the blank in the die, makes blank distribution thickness uneven to the density that makes the suppression is not even enough, influences product quality's problem.

2. Technical scheme

In order to solve the above problems, the utility model adopts the following technical proposal.

The environment-friendly artificial synthetic stone high-temperature high-pressure forming device comprises a base, wherein a supporting table is fixedly connected to the top of the base, a vacuum box is fixedly connected to the top of the supporting table, an exhaust pipe is fixedly connected to the left side of the inner wall of the vacuum box, the right side of the exhaust pipe penetrates through the vacuum box and is fixedly connected with an exhaust pump, an air cylinder is fixedly connected to the inner top wall of the vacuum box, an upper pressing plate is fixedly connected to the bottom of the air cylinder, a heating plate is fixedly connected to the bottom of the upper pressing plate, two supporting rods are slidably connected to the bottom of the vacuum box, a lower bottom plate is fixedly connected to the tops of the two supporting rods, oil pipes are fixedly connected to the inner portion of the heating plate and the bottom of the lower bottom plate, oil pumps are fixedly connected to the right sides of the two oil pipes, an oil tank is fixedly, the left side fixedly connected with motor at brace table top, shaft coupling fixedly connected with pivot is passed through in the front of motor, the positive fixedly connected with reciprocating structure of pivot, reciprocating structure's top articulates there are two set squares, two the left side of set square all articulates with the bottom of brace table, two the equal sliding connection in top of set square has the slider, two the bottom of bracing piece is run through and is extended to the bottom of brace table, two the top of slider is articulated with the bottom of two bracing pieces respectively.

Preferably, reciprocating structure includes the bull stick, the bottom and the pivot fixed connection of bull stick, the top of bull stick articulates there is first connecting rod, the right side of first connecting rod articulates there is the second connecting rod, the left and right sides at second connecting rod top is articulated with the bottom of two set squares respectively.

Preferably, a bearing is fixedly connected to the left side of the bottom of the support table, and the front face of the rotating shaft penetrates through and extends to the front face of the bearing.

Preferably, the support rod, the exhaust tube and the joint of the oil tube and the vacuum box are fixedly connected with sealing rings, and the sealing rings are made of high-temperature-resistant materials.

Preferably, the joints of the two support rods and the support table and the joints of the two sliders and the two triangular plates are fixedly connected with anti-abrasion pads.

Preferably, the heater is fixedly connected to the inside of the oil tank.

3. Advantageous effects

Compared with the prior art, the utility model has the advantages of:

(1) the environment-friendly high-temperature and high-pressure forming device for the artificial synthetic stone can pump air in a vacuum box away by arranging the air pump, so that the inside of the vacuum box is in a vacuum state, air holes in blanks distributed on the lower base plate can be discharged, the product quality is improved, the heating plate is fixedly connected to the bottom of the upper pressing plate, oil pipes are fixedly connected to the inner part and the bottom of the heating plate and the lower base plate respectively, two sides of the two oil pipes are respectively and fixedly connected with the left side and the right side of the oil pump, an oil tank is fixedly connected to the bottom of the oil pump, the oil pump can heat the oil, the oil pump can provide power to pump the oil out, the oil pipes are uniformly distributed, the heating can be more uniform, the phenomenon that the product is deformed due to uneven heating temperature is avoided, by arranging the supporting rod, the triangular plates and the reciprocating structure, the motor can drive the reciprocating structure to move, and the top sliding connection of set-square has the slider, and the slider is articulated with the bottom of bracing piece, makes the set-square when rotating, and the slider can stimulate the bottom of bracing piece and be reciprocating motion from top to bottom to make the bottom plate striking vacuum chamber's bottom, can make the gas pocket discharge more thoroughly more even through vibrating when discharging the gas pocket in vacuum environment, thereby make the panel suppression inseparabler, make the density of suppression more even, improved the quality of product.

(2) This artificial synthetic stone material high temperature high pressure forming device of environmental protection, through setting up the bull stick, the pivot can drive the bull stick and rotate, thereby can drive the left side of first connecting rod and revolute the rotation of axes, the right side of first connecting rod is articulated with the left side of second connecting rod, can stimulate the second connecting rod and make a round trip to be curved displacement, make whole reciprocating structure be reciprocating motion, the left and right sides at second connecting rod top articulates there are two set squares, thereby the bottom of two set squares of pulling rotates around the pin joint with a supporting bench bottom.

(3) This artificial synthetic stone material high temperature high pressure forming device of environmental protection can play the supporting role for the pivot through setting up the bearing, makes the pivot can rotate in the left side of brace table bottom.

(4) This artificial synthetic stone material high temperature high pressure forming device of environmental protection can guarantee through setting up the sealing washer that the vacuum box is inside to be vacuum state to can get rid of the gas pocket in the blank, set up to high temperature resistant material and can make the bottom plate can not make the sealing washer melt when high temperature heating and lose sealed effect.

(5) This artificial synthetic stone material high temperature high pressure forming device of environmental protection can reduce the frictional force of junction through setting up the abrasionproof pad, makes the slip of bracing piece and slider more nimble, and the abrasionproof pad can prevent to use the wearing and tearing to the junction for a long time to extension means's life.

(6) This artificial synthetic stone material high temperature high pressure forming device of environmental protection can heat for the inside oil of oil tank through setting up the heater, makes the oil of oil pipe mesocycle have the heat, makes the hot plate can heat the pressing molding to the blank.

Drawings

FIG. 1 is a schematic cross-sectional view of the structure of the present invention;

fig. 2 is an enlarged view of a portion a in fig. 1 according to the present invention.

The reference numbers in the figures illustrate:

1. a base; 2. a support table; 201. a bearing; 3. a vacuum box; 4. an air exhaust pipe; 5. an air pump; 6. a cylinder; 7. an upper pressure plate; 8. heating plates; 9. a support bar; 10. a lower base plate; 11. an oil pipe; 12. an oil pump; 13. a motor; 14. a rotating shaft; 15. a reciprocating structure; 1501. a rotating rod; 1502. a first link; 1503. a second link; 16. a set square; 17. a slider; 18. and an oil tank.

Detailed Description

The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention based on the embodiments of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like are to be understood in a broad sense, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-2, an environment-friendly artificial synthetic stone high-temperature high-pressure forming device comprises a base 1, a supporting table 2 is fixedly connected to the top of the base 1, a vacuum box 3 is fixedly connected to the top of the supporting table 2, an exhaust tube 4 is fixedly connected to the left side of the inner wall of the vacuum box 3, the right side of the exhaust tube 4 penetrates through the vacuum box 3 and is fixedly connected with an exhaust pump 5, an air cylinder 6 is fixedly connected to the inner top wall of the vacuum box 3, an upper press plate 7 is fixedly connected to the bottom of the air cylinder 6, a heating plate 8 is fixedly connected to the bottom of the upper press plate 7, two support rods 9 are slidably connected to the bottom of the vacuum box 3, a lower bottom plate 10 is fixedly connected to the tops of the two support rods 9, oil pipes 11 are fixedly connected to the inside of the heating plate 8 and the bottom of the lower plate 10, oil pumps 12 are, the bottom of an oil tank 18 is fixedly connected with the top of a base 1, a motor 13 is fixedly connected with the left side of the top of a supporting table 2, a rotating shaft 14 is fixedly connected with the front of the motor 13 through a coupler, a reciprocating structure 15 is fixedly connected with the front of the rotating shaft 14, two triangular plates 16 are hinged with the top of the reciprocating structure 15, the left sides of the two triangular plates 16 are hinged with the bottom of the supporting table 2, sliders 17 are connected with the tops of the two triangular plates 16 in a sliding mode, the bottoms of two supporting rods 9 penetrate through and extend to the bottom of the supporting table 2, the tops of the two sliders 17 are hinged with the bottoms of the two supporting rods 9 respectively, air in a vacuum box 3 can be pumped away through the air pump 5, the inside of the vacuum box 3 is in a vacuum state, air holes in blanks distributed on a lower bottom plate 10 can be discharged, the product quality is improved, and a, the heating plate 8 and the bottom and the inside of the lower base plate 10 are both fixedly connected with oil pipes 11, the two sides of the two oil pipes 11 are respectively and fixedly connected with the left side and the right side of an oil pump 12, the bottom of the oil pump 12 is fixedly connected with an oil tank 18, the oil can be heated in the oil tank 18, the oil pump 12 can provide power to pump out the oil, and the oil pipes 11 are uniformly distributed, so that the heating is more uniform, the deformation of a product due to uneven heating temperature is avoided, by arranging the supporting rod 9, the triangular plate 16 and the reciprocating structure 15, the motor 13 can drive the reciprocating structure 15 to move, the reciprocating structure 15 can pull the two triangular plates 16 to rotate around a hinged joint with the bottom of the supporting table 2, the top of the triangular plate 16 is slidably connected with a sliding block 17, the sliding block 17 is hinged with the bottom of the supporting rod 9, when the triangular plate 16 rotates, thereby make the bottom plate 10 striking vacuum box 3's bottom, can make the gas pocket discharge more thoroughly more even through vibrating when discharging the gas pocket in vacuum environment to make the panel suppression inseparabler, make the density of suppression more even, improved the quality of product.

Further, reciprocating structure 15 includes bull stick 1501, the bottom and the pivot 14 fixed connection of bull stick 1501, the top of bull stick 1501 articulates there is first connecting rod 1502, the right side of first connecting rod 1502 articulates there is second connecting rod 1503, the left and right sides at second connecting rod 1503 top is articulated with the bottom of two set square 16 respectively, through setting up bull stick 1501, pivot 14 can drive bull stick 1501 and rotate, thereby can drive the left side of first connecting rod 1502 and revolve around pivot 14, the right side of first connecting rod 1502 is articulated with the left side of second connecting rod 1503, can stimulate second connecting rod 1503 to make an arc displacement round trip, make whole reciprocating structure 15 do reciprocating motion, the left and right sides at second connecting rod 1503 top articulates there are two set square 16, thereby the bottom of pulling two set square 16 rotates around the pin joint with brace table 2 bottom.

Further, a bearing 201 is fixedly connected to the left side of the bottom of the support platform 2, the front surface of the rotating shaft 14 penetrates through and extends to the front surface of the bearing 201, and the bearing 201 is arranged to support the rotating shaft 14, so that the rotating shaft 14 can rotate on the left side of the bottom of the support platform 2.

Further, bracing piece 9, exhaust tube 4 and oil pipe 11 and the equal fixedly connected with sealing washer in vacuum chamber 3's junction, the sealing washer is high temperature resistant material, can guarantee that vacuum chamber 3 is inside to be the vacuum state through setting up the sealing washer to can get rid of the gas pocket in the blank, set up to high temperature resistant material and can make bottom plate 10 can not make the sealing washer melt when the high temperature heating and lose sealed effect.

Further, the joints of the two support rods 9 and the support table 2 and the joints of the two sliders 17 and the two triangular plates 16 are fixedly connected with anti-abrasion pads, friction force at the joints can be reduced through the anti-abrasion pads, sliding of the support rods 9 and the sliders 17 is more flexible, and the anti-abrasion pads can prevent abrasion of the joints due to long-term use, so that the service life of the device is prolonged.

Further, a heater is fixedly connected to the inside of the oil tank 18, and the heater can heat oil inside the oil tank 18, so that the oil circulating in the oil pipe 11 has heat, and the heating plate 8 can heat and press the blank.

The working principle is as follows: when the forming device works, firstly, a blank is placed in a lower bottom plate 10 in a vacuum box 3, then the vacuum box 3 is closed, the vacuum box 3 is pumped into a vacuum state by an air pump 5 through an air exhaust pipe 4, oil heated in an oil tank 18 is heated by an oil pump 12 through an oil pipe 11 to heat a heating plate 8 and the bottom of the lower bottom plate 10, so that the blank is uniformly heated, then a motor 13 is started to drive a reciprocating structure 15 to enable a second connecting rod 1503 to do arc-shaped reciprocating motion, the second connecting rod 1503 can pull two triangular plates 16 to rotate around a hinged point with the bottom of a support platform 2, the top of each triangular plate 16 is connected with a sliding block 17 in a sliding manner, the sliding block 17 is hinged with the bottom of a support rod 9, when the triangular plates 16 rotate, the sliding block 17 can pull the bottom of the support rod 9 to do up-and-down reciprocating motion, so that the lower bottom plate 10 impacts the bottom of the vacuum box 3, air holes can be discharged, at the moment, the cylinder 6 is opened to pressurize the upper pressing plate 7, the blank is compacted and formed, the density required by the stone is achieved, and the problems that the blank in the bottom die can be disordered by vibrating the upper pressing plate 7 by using the vibrating motor and kneading the upper pressing plate to remove air holes, the blank is uneven in distribution thickness, the pressed density is not uniform enough, and the product quality is influenced are solved.

The above description is only the preferred embodiment of the present invention; the scope of the present invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by replacing or changing the technical solution and the improvement concept of the present invention with equivalents and modifications within the technical scope of the present invention.

Claims

1. The utility model provides an artificial synthetic stone material high temperature high pressure forming device of environmental protection, includes base (1), its characterized in that: the vacuum box is characterized in that a supporting table (2) is fixedly connected to the top of the base (1), a vacuum box (3) is fixedly connected to the top of the supporting table (2), an exhaust pipe (4) is fixedly connected to the left side of the inner wall of the vacuum box (3), a heating plate (8) is fixedly connected to the right side of the exhaust pipe (4) and penetrates through the vacuum box (3), an air cylinder (6) is fixedly connected to the inner top wall of the vacuum box (3), an upper pressing plate (7) is fixedly connected to the bottom of the air cylinder (6), a heating plate (8) is fixedly connected to the bottom of the upper pressing plate (7), two supporting rods (9) are slidably connected to the bottom of the vacuum box (3), a lower bottom plate (10) is fixedly connected to the tops of the two supporting rods (9), oil pipes (11) are fixedly connected to the inner portion of the heating plate (8) and the bottom of the lower bottom plate (10), and an oil pump (12), the bottom fixedly connected with oil tank (18) of oil pump (12), the bottom of oil tank (18) and the top fixed connection of base (1), the left side fixedly connected with motor (13) at brace table (2) top, shaft coupling fixedly connected with pivot (14) are passed through in the front of motor (13), the positive fixedly connected with reciprocating structure (15) of pivot (14), the top of reciprocating structure (15) articulates there are two set-squares (16), two the left side of set-square (16) all articulates with the bottom of brace table (2), two the equal sliding connection in top of set-square (16) has slider (17), two the bottom of bracing piece (9) runs through and extends to the bottom of brace table (2), two the top of slider (17) is articulated with the bottom of two bracing pieces (9) respectively.

2. The high-temperature and high-pressure forming device for the environment-friendly artificial synthetic stone as claimed in claim 1, wherein: the reciprocating structure (15) comprises a rotating rod (1501), the bottom of the rotating rod (1501) is fixedly connected with a rotating shaft (14), the top of the rotating rod (1501) is hinged with a first connecting rod (1502), the right side of the first connecting rod (1502) is hinged with a second connecting rod (1503), and the left side and the right side of the top of the second connecting rod (1503) are hinged with the bottoms of two triangular plates (16) respectively.

3. The high-temperature and high-pressure forming device for the environment-friendly artificial synthetic stone as claimed in claim 1, wherein: the left side fixedly connected with bearing (201) of brace table (2) bottom, the front of pivot (14) is run through and is extended to the front of bearing (201).

4. The high-temperature and high-pressure forming device for the environment-friendly artificial synthetic stone as claimed in claim 1, wherein: the sealing ring is fixedly connected to the joint of the support rod (9), the exhaust tube (4), the oil pipe (11) and the vacuum box (3), and is made of high-temperature-resistant materials.

5. The high-temperature and high-pressure forming device for the environment-friendly artificial synthetic stone as claimed in claim 1, wherein: and the joints of the two support rods (9) and the support table (2) and the joints of the two sliders (17) and the two set square (16) are fixedly connected with anti-abrasion pads.

6. The high-temperature and high-pressure forming device for the environment-friendly artificial synthetic stone as claimed in claim 1, wherein: the heater is fixedly connected inside the oil tank (18).