CN213411541U - High-efficiency nine-shaft glass polishing machine - Google Patents
High-efficiency nine-shaft glass polishing machine Download PDFInfo
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- CN213411541U CN213411541U CN202022416298.8U CN202022416298U CN213411541U CN 213411541 U CN213411541 U CN 213411541U CN 202022416298 U CN202022416298 U CN 202022416298U CN 213411541 U CN213411541 U CN 213411541U
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Abstract
The utility model relates to the technical field of glass polishing treatment equipment, and discloses a high-efficiency nine-shaft glass polishing machine, which comprises a frame seat, wherein a sheet metal shield is placed on the upper part of the frame seat, and a polishing mechanical body is placed inside the sheet metal shield; the polishing machine body comprises a manual feeding and discharging station and a polishing assembly arranged on the upper part of the manual feeding and discharging station; the polishing assembly comprises a support arranged in an inverted L shape, a longitudinal electric spindle is arranged at the top end of the support, a cooling nozzle is fixed outside the electric spindle, a polishing head is fixedly arranged at the lower portion of the electric spindle through a locking nut, an X-axis motor is transversely arranged on the outer side of the bottom end of the support, a Y-axis motor is transversely arranged outside a main body of the electric spindle in a transmission mode, and a Z-axis motor is longitudinally arranged in the transmission mode. The high-efficiency nine-shaft glass polishing machine has the advantages of leading process, improving working efficiency, simple operation, wide application, various functions and wide industrial coverage.
Description
Technical Field
The utility model relates to a glass polishing treatment facility technical field specifically is nine glass polishing machines of high efficiency.
Background
Glass is an amorphous inorganic non-metallic material, and is generally prepared by using various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash and the like) as main raw materials and adding a small amount of auxiliary raw materials. Glass is an ancient building material, along with rapid improvement of modern technology level and the change of applied technology, glass with various unique functions is disclosed, and glass families are prosperous. At present, glass is manufactured and processed to be used as a mobile phone screen, a watch outer screen and the like. The common processing operations of glass are polishing and grinding, and glass polishing refers to a processing method for reducing the roughness of the surface of a workpiece by using mechanical, chemical or electrochemical actions so as to obtain a bright and flat surface. A common machine is a glass polisher.
The conventional glass polishing machine has single function and complex operation, so that the working efficiency is low, the applicable industry of the conventional mechanical polishing apparatus is single, and the working requirement of glass polishing treatment cannot be met, so that the high-efficiency nine-axis glass polishing machine is provided.
Disclosure of Invention
One) technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a nine glass polishing machines of high efficiency possesses advantages such as work efficiency is high, easy operation, application scope are extensive, and the function that has solved current common glass polishing machinery is more single, and the operation is more complicated, leads to work efficiency low, and the suitable trade of mechanical polishing apparatus commonly used is more single, can not satisfy the problem of the job requirement that the glass polishing was handled.
(II) technical scheme
For the purpose that realizes above-mentioned work efficiency height, easy operation, application scope are extensive, the utility model provides a following technical scheme: the high-efficiency nine-shaft glass polishing machine comprises a frame seat, wherein a sheet metal shield is placed on the upper portion of the frame seat, movable doors are respectively arranged on the left side and the right side of the sheet metal shield, a control panel is further arranged on the front side face of the sheet metal shield, a transverse keyboard placing box is arranged on the lower portion of the front side of the control panel, an emergency stop button, a starting button and a power switch are further arranged on the surface of the control panel, and a polishing machine body is placed inside the sheet metal shield;
the polishing machine body comprises a manual feeding and discharging station and three groups of polishing assemblies arranged on the upper part of the manual feeding and discharging station, wherein the three groups of polishing assemblies are respectively an arc polishing assembly, a plane polishing assembly and a polishing assembly;
the middle part of the upper surface of a manual feeding and discharging station is provided with a turntable, the lower part of the turntable is provided with a cam divider, the upper surface of the manual feeding and discharging station is also provided with three groups of polishing assembly mounting tables, one side of the upper surface of each polishing assembly mounting table is also provided with a polishing assembly junction box, a water tank is arranged in a mounting gap between each polishing assembly mounting table and the manual feeding and discharging station, the top of the water tank is communicated with and provided with a water pump, the periphery of the turntable is provided with a turntable shield, the middle part of the upper surface of the turntable is provided with a vacuum adapter flange, and the edge;
the grinding assembly comprises a support which is arranged in an inverted L shape, a longitudinal electric spindle is arranged at the top end of the support, a cooling nozzle is fixed outside the electric spindle, a grinding head is fixedly arranged at the lower portion of the electric spindle through a locking nut, an X-axis motor is transversely arranged on the outer side of the bottom end of the support, the tail end of a rotor of the X-axis motor is connected with a ball screw, a linear rail is connected with the external transmission of the ball screw, a notch is formed in the bottom end of the support and movably arranged on the linear rail, the ball screw is rotatably connected in a base of the support, an organ protection cover is further arranged between the bottom of the support and the linear rail in a covering mode, a Y-axis motor is further transversely arranged outside a main.
Preferably, six groups are no less than to the quantity of frame foundation to evenly install in the bottom plate below of panel beating guard shield.
Preferably, the circular arc polishing assembly, the plane polishing assembly and the polishing assembly are fixedly arranged in a T-shaped mounting groove reserved on the polishing assembly mounting table in an isosceles triangle shape through screw structures.
Preferably, the outer periphery of the upper surface of the polishing assembly mounting table is provided with water retaining strips in a surrounding manner.
Preferably, the liquid outlet end of the cooling nozzle faces the direction of the polishing head, and the liquid inlet end of the cooling nozzle is communicated with the liquid outlet end of the water pump.
Preferably, the electric spindle, the X-axis motor, the Y-axis motor and the Z-axis motor are all covered with a protective shield structure; the terminal box of polishing has all been installed to the outside of subassembly of polishing.
(III) advantageous effects
Compared with the prior art, the utility model provides a nine glass polishing machines of high efficiency possesses following beneficial effect:
1. the process of the high-efficiency nine-shaft glass polishing machine is advanced, and the working efficiency is improved: the multi-station synchronous processing machine has the advantages that a motion control system is adopted, full servo motors are used for automatic control, multiple shafts move in different directions with different curved surfaces, the multi-station synchronous processing efficiency is high, the precision is stable, the precision of production matching is accurate, and the yield are higher;
and the operation is simple, and a standard numerical control operation system is adopted, so that common staff can be operated on duty after training.
2. This nine glass polishing machines of high efficiency's application is wide, the function is various: can be used for surface polishing and grinding of various plastic steel, glass, metal and other materials.
3. The high-efficiency nine-shaft glass polishing machine has wide industry coverage: the polishing device can be used for polishing treatment operations of products such as glass screens, mobile phone shells, watch lenses, optical lenses and the like.
Drawings
FIG. 1 is a schematic view of the overall front view structure of the high-efficiency nine-shaft glass polishing machine of the present invention;
FIG. 2 is a schematic view of the overall left side perspective three-dimensional structure of the high-efficiency nine-shaft glass polishing machine of the present invention;
FIG. 3 is a schematic diagram of the overall right side view of the high-efficiency nine-shaft glass polishing machine according to the present invention;
FIG. 4 is a schematic perspective view of the polishing machine body of the high-efficiency nine-shaft glass polishing machine of the present invention;
FIG. 5 is a schematic view of a left side perspective three-dimensional structure of a manual loading and unloading station of the high-efficiency nine-shaft glass polishing machine of the present invention;
FIG. 6 is a schematic diagram of a right side view of a manual loading and unloading station of the high-efficiency nine-shaft glass polishing machine of the present invention;
fig. 7 is the three-dimensional structure schematic diagram of the single polishing assembly of the high-efficiency nine-shaft glass polishing machine of the present invention.
In the figure: 1 is the frame foundation, 2 is the panel beating guard shield, 3 is the dodge gate, 4 is control panel, 5 places the box for the keyboard, 6 is emergency stop button, 7 is the start button, 8 is switch, 9 is the polishing machine body, 91 is manual unloading station, 911 is the carousel, 912 is the cam splitter, 913 is the subassembly mount table of polishing, 914 is the subassembly terminal box of polishing, 915 is the water tank, 916 is the water pump, 917 is the carousel guard shield, 918 is the vacuum adapter flange, 919 is the tool installation piece, 910 is the manger plate strip, 92 is the subassembly of polishing, 921 is the electricity main shaft, 922 is the cooling spout, 923 is lock nut, 924 is the polishing head, 925 is the X axle motor, 926 is ball screw, 927 is the line rail, the organ guard shield, 929 is the Y axle motor, 920 is the Z axle motor, 9210 is the circular arc subassembly of polishing, 9220 is the plane subassembly of polishing, 9230 is the polishing subassembly, 10 is the support, 11 is the terminal box of polishing.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-7, the utility model provides a high-efficiency nine-shaft glass polishing machine, which comprises a frame base 1, a sheet metal shield 2, a movable door 3, a control panel 4, a keyboard placing box 5, an emergency stop button 6, a start button 7, a power switch 8, a polishing machine body 9, a manual feeding and discharging station 91, a turntable 911, a cam divider 912, a polishing component mounting table 913, a polishing component junction box 914, a water tank 915, a water pump 916, a turntable shield 917, a vacuum adapter flange 918, a jig mounting block 919, a water bar 910, a polishing component 92, an electric spindle 921, a cooling nozzle 922, a locking nut 923, a polishing head 924, an X-shaft motor 925, a ball screw 926, a linear rail 927, an organ shield 928, a Y-shaft motor 929, a Z-shaft motor 920, an arc polishing component 9210, a plane polishing component 9220, a polishing component 9230, a bracket 10 and a polishing junction box 11, a sheet metal shield 2 is placed on the upper portion of the frame base 1, movable doors 3 are respectively arranged on the left side and the right side of the sheet metal shield 2, a control panel 4 is further arranged on the front side face of the sheet metal shield 2, a transverse keyboard placing box 5 is arranged on the lower portion of the front side of the control panel 4, an emergency stop button 6, a starting button 7 and a power switch 8 are further arranged on the surface of the control panel 3, and a polishing machine body 9 is placed inside the sheet metal shield 2;
the polishing machine body 9 comprises a manual feeding and discharging station 91 and three groups of polishing assemblies 92 arranged at the upper part of the manual feeding and discharging station 91, wherein the three groups of polishing assemblies 92 are respectively an arc polishing assembly 9210, a plane polishing assembly 9220 and a polishing assembly 9230;
a turntable 911 is arranged in the middle of the upper surface of the manual loading and unloading station 91, a cam divider 912 is arranged at the lower part of the turntable 911, three groups of polishing assembly mounting platforms 913 are further arranged on the upper surface of the manual loading and unloading station 91, polishing assembly junction boxes 914 are further arranged on one sides of the upper surfaces of the polishing assembly mounting platforms 913, a water tank 915 is arranged in a mounting gap between the polishing assembly mounting platforms 913 and the manual loading and unloading station 91, a water pump 916 is arranged at the top of the water tank 915 in a communication mode, a turntable shield 917 is arranged on the outer periphery of the turntable 911, a vacuum adapter flange 918 is arranged in the middle of the upper surface of the turntable 911, and jig mounting blocks 919 are;
the grinding assembly 92 comprises a support 10 which is arranged in an inverted L shape, a longitudinal electric spindle 921 is arranged at the top end of the support 10, a cooling nozzle 922 is fixed outside the electric spindle 921, a grinding head 924 is fixedly arranged at the lower part of the electric spindle 921 through a locking nut 923, an X-axis motor 925 is transversely arranged at the outer side of the bottom end of the support 10, the tail end of a rotor of the X-axis motor 925 is connected with a ball screw 926, the outer part of the ball screw 926 is connected with a linear rail 927 in a transmission manner, a notch is formed in the bottom end of the support 10 and movably arranged on the linear rail 927, the ball screw 926 is screwed in a base of the support 10, an organ shield 928 is covered between the bottom of the support 10 and the linear rail 927, a Y-axis motor 929 is transversely arranged outside a main body of the electric spindle 921, a Z-axis motor 920 is longitudinally arranged in a transmission manner, the connection manner between the Y-axis motor 929, the Z-axis motor 920 and the, as shown in fig. 7, the movement of the main body of the electric spindle 921 in the Y-axis and Z-axis directions is controlled by the ball screw 926 for controlling the movement distance and the linear rail 927 for controlling the movement direction.
The number of the frame bases is not less than six groups, and the frame bases are uniformly arranged below the bottom plate of the sheet metal shield.
The outer periphery of the upper surface of the grinding component mounting table 913 is provided with water bars 910.
The liquid outlet end of the cooling nozzle 922 faces the direction of the sanding head 924, and the liquid inlet end of the cooling nozzle 922 is communicated with the liquid outlet end of the water pump 916.
Protective shield structures are covered outside the electric main shaft 921, the X-axis motor 925, the Y-axis motor 929 and the Z-axis motor 920;
the exterior of the sanding assembly 92 is provided with a sanding junction box 11.
The utility model discloses a characteristic:
A. the work platen vacuum is breathed in, and the work panel is polished by the vacuum adsorption product during polishing, guarantees the effect of polishing. X, Y, Z the three shafts are adjusted by the ball screw driven by the motor, the position is accurate, and the adjustment is convenient. The anode of the panel is subjected to hard treatment, the surface is smooth, and the hardness is high.
B. A servo motor is matched with a ball screw to drive an electric spindle, and a human-computer interface is adjusted at will. The repeated positioning is accurate, the speed is high, and the noise is low. The man-machine interface is digitally controlled, various functions and operation parameters can be set, and the operation data and standardization are facilitated, and the operation is humanized.
C. The four-station cam divider is used for driving the turntable, so that the stability is good, the positioning precision is high, and the rotating speed is high. The first station is used for manually feeding and discharging, the second station is used for grinding the arc surface of a product, the second station is used for grinding the plane of the product, and the third station is used for polishing
D. An air pipe and a nozzle are arranged near the polishing head. Used for cooling and blowing away grinding residues. Carousel guard shield and water bar prevent that waste liquid, residue from spilling and fall in the quick-witted platform other places, convenient collection. The protection cover is installed on each moving part, so that the machine table is kept clean and tidy, and the dust-free workshop dust-free cleaning machine is suitable for being used in a dust-free workshop.
The utility model discloses the primary structure:
a rack 1: the steel structure is spliced, welded and sprayed. To which other large components are mounted.
Sheet metal shield 2: bending a metal plate, welding and spraying. Firm and beautiful.
The movable door 3: bending a metal plate, welding and spraying. The debugging machine table is convenient for operators to debug.
The control panel 4: machine digital parameter setting, function selection and fault display system.
Keyboard placement box 5: the metal plate is made, the operation keyboard is placed, and the display interface of the control panel 4 is regulated and controlled by the keyboard.
Scram button 6: and rapidly controlling the whole equipment to stop working.
Start button 7: and the control circuit is switched on, so that the motor and other electrical equipment are controlled to operate.
The power switch 8: the circuit loop plays a role of switching on or switching off the loop.
Manual unloading station 91: manually placing the product into a suction jig; and manually taking the polished product away from the jig.
Turntable 911: casting, integral forming and precision machining. And is fixedly connected with the cam divider.
Cam divider 912: the four-station cam divider drives the turntable, so that the positioning position precision is high and the rotating speed is high.
Polishing module mounting table 913: the steel structure is spliced, welded and sprayed, is precisely adjusted by X, Y, Z three shafts, and is internally provided with a vacuum suction panel.
A junction box: the electric wire is protected, and the air pipe is not exposed.
A water tank 915: welded from sheet material, stores water.
A water pump 916: the liquid in the water tank is supplied to the liquid spraying pipe by the water pump.
Carousel guard 917: the stainless steel plate is welded, so that the liquid sprayed out from the nozzle is blocked in the protective cover.
Vacuum transfer flange 918: the rotating disc is communicated with the air passage.
Jig mounting block 919: and installing the air suction jig on the air suction jig.
The water bar 910: collect the liquid, prevent the liquid overflow everywhere.
The grinding component 92: the position of the grinding head is automatically adjusted by three shafts, and the size of the product is adjusted.
Flat sanding component 9220: the movement is controlled by three axes of x, y and z, the rotation is controlled by the main shaft, and the plane grinding head is matched for plane cutting.
Polishing and grinding component 9230: the movement is controlled by three axes of x, y and z, the rotation function is controlled by the main shaft, and the polishing head is matched for polishing.
The electric spindle 921: the rotating speed of the polishing head is controlled, and the rotating speed of the main shaft can be adjusted according to needs.
Cooling nozzle 922: when the polishing head works, cooling liquid is sprayed. The contact surface is cooled.
And (3) locking the nut 923: the collet chuck is adjusted through the tightness of the locking nut. Thereby realizing the replacement and the clamping of the polishing head.
A grinding head 924: the dust, oil stain, residue and the like on the product are wiped off, so that the product is clean and bright.
X-axis motor 925: the ball screw is driven to rotate, so that the working platform is driven to move. And a servo motor is used, so that the position precision is high.
Ball screw 926: the rotary motion of the motor is converted into the linear motion of the working platform. The operation is stable, the speed is high, and the noise is low.
Line rail 927: smooth movement, small resistance and high precision.
Organ shield 928: protecting the slide rail and preventing dust and cooling liquid from entering.
Y-axis motor 929: the ball screw is driven to rotate, so that the Z shaft is driven to move left and right.
A Z-axis motor 920: the ball screw is driven to rotate, so that the working platform is driven to move. The servo motor with the brake is used, the position precision is high, and the machine table collision during power failure is prevented.
Electric main shaft, motor guard shield: the metal plate is manufactured to protect the motor from being eroded by dust, liquid and gas.
Description of basic operation flow:
starting the machine and automatically returning to the original point, mechanically resetting, and detecting whether the signal switch has a signal or not. If the pressure is abnormal, the air pressure is checked, and the mechanical position signal switch or the manual reset is carried out.
Machine operation sequence:
manually putting the product into a clamp → positioning the vacuum clamp for absorbing the product → rotating a turntable → grinding the circular arc surface of the product by a circular arc grinding component → rotating the turntable → grinding the large plane of the product by a plane grinding component → rotating the turntable → grinding the large plane of the product by the plane grinding component → rotating the turntable → polishing the product by a polishing component → rotating the turntable → unloading the vacuum clamp → manually taking off the product.
The equipment has the advantages that:
1. the technology is advanced, and the work efficiency is high: the multi-station synchronous processing machine has the advantages that a motion control system is adopted, full servo motors are used for automatic control, multiple shafts move in different directions with different curved surfaces, the multi-station synchronous processing efficiency is high, the precision is stable, the precision of production matching is accurate, and the yield are higher;
the operation is simple, and the standard numerical control operation system is adopted, so that common staff can be operated on duty after training.
2. Wide application and multiple functions: can be used for surface polishing and grinding of various plastic steel, glass, metal and other materials.
3. The industry covers extensively, application scope is wide: the polishing device can be used for polishing treatment operations of products such as glass screens, mobile phone shells, watch lenses, optical lenses and the like.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Nine glass polishing machines of high efficiency, including the frame foundation, its characterized in that: a sheet metal shield is placed on the upper portion of the frame seat, movable doors are arranged on the left side and the right side of the sheet metal shield, a control panel is further arranged on the front side face of the sheet metal shield, a transverse keyboard placing box is mounted on the lower portion of the front side of the control panel, an emergency stop button, a starting button and a power switch are further arranged on the surface of the control panel, and a polishing machine body is placed inside the sheet metal shield;
the polishing machine body comprises a manual feeding and discharging station and three groups of polishing assemblies arranged on the upper part of the manual feeding and discharging station, wherein the three groups of polishing assemblies are respectively an arc polishing assembly, a plane polishing assembly and a polishing assembly;
the middle part of the upper surface of a manual feeding and discharging station is provided with a turntable, the lower part of the turntable is provided with a cam divider, the upper surface of the manual feeding and discharging station is also provided with three groups of polishing assembly mounting tables, one side of the upper surface of each polishing assembly mounting table is also provided with a polishing assembly junction box, a water tank is arranged in a mounting gap between each polishing assembly mounting table and the manual feeding and discharging station, the top of the water tank is communicated with and provided with a water pump, the periphery of the turntable is provided with a turntable shield, the middle part of the upper surface of the turntable is provided with a vacuum adapter flange, and the edge;
the grinding assembly comprises a support which is arranged in an inverted L shape, a longitudinal electric spindle is arranged at the top end of the support, a cooling nozzle is fixed outside the electric spindle, a grinding head is fixedly arranged at the lower portion of the electric spindle through a locking nut, an X-axis motor is transversely arranged on the outer side of the bottom end of the support, the tail end of a rotor of the X-axis motor is connected with a ball screw, a linear rail is connected with the external transmission of the ball screw, a notch is formed in the bottom end of the support and movably arranged on the linear rail, the ball screw is rotatably connected in a base of the support, an organ protection cover is further arranged between the bottom of the support and the linear rail in a covering mode, a Y-axis motor is further transversely arranged outside a main.
2. The high efficiency nine-axis glass polishing machine of claim 1, wherein: six groups are no less than to the quantity of frame seat to evenly install in the bottom plate below of panel beating guard shield.
3. The high efficiency nine-axis glass polishing machine of claim 1, wherein: the circular arc polishing assembly, the plane polishing assembly and the polishing assembly are fixedly arranged in a T-shaped mounting groove reserved on the polishing assembly mounting table in an isosceles triangle shape through screw structures.
4. The high efficiency nine-axis glass polishing machine of claim 1, wherein: the outer periphery of the upper surface of the polishing assembly mounting table is provided with water retaining strips in a surrounding mode.
5. The high efficiency nine-axis glass polishing machine of claim 1, wherein: the liquid outlet end of the cooling nozzle faces the direction of the polishing head, and the liquid inlet end of the cooling nozzle is communicated with the liquid outlet end of the water pump.
6. The high efficiency nine-axis glass polishing machine of claim 1, wherein: the outer parts of the electric main shaft, the X-axis motor, the Y-axis motor and the Z-axis motor are all covered with protective shield structures; the terminal box of polishing has all been installed to the outside of subassembly of polishing.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113290499A (en) * | 2021-06-23 | 2021-08-24 | 莱芜成威电子材料有限公司 | Magnetic core grinding machine and magnetic core air gap grinding method |
CN116748982A (en) * | 2023-08-23 | 2023-09-15 | 苏州博宏源机械制造有限公司 | Multi-shaft linkage type mobile phone glass grinding device |
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2020
- 2020-10-27 CN CN202022416298.8U patent/CN213411541U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113290499A (en) * | 2021-06-23 | 2021-08-24 | 莱芜成威电子材料有限公司 | Magnetic core grinding machine and magnetic core air gap grinding method |
CN113290499B (en) * | 2021-06-23 | 2022-10-14 | 莱芜成威电子材料有限公司 | Magnetic core grinding machine and magnetic core air gap grinding method |
CN116748982A (en) * | 2023-08-23 | 2023-09-15 | 苏州博宏源机械制造有限公司 | Multi-shaft linkage type mobile phone glass grinding device |
CN116748982B (en) * | 2023-08-23 | 2023-10-31 | 苏州博宏源机械制造有限公司 | Multi-shaft linkage type mobile phone glass grinding device |
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