CN213408658U - Concrete interface treatment agent apparatus for producing - Google Patents

Concrete interface treatment agent apparatus for producing Download PDF

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Publication number
CN213408658U
CN213408658U CN202021311774.3U CN202021311774U CN213408658U CN 213408658 U CN213408658 U CN 213408658U CN 202021311774 U CN202021311774 U CN 202021311774U CN 213408658 U CN213408658 U CN 213408658U
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CN
China
Prior art keywords
storage tank
conveying pump
raw material
material storage
reaction kettle
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Expired - Fee Related
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CN202021311774.3U
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Chinese (zh)
Inventor
钟根芽
滕文生
孙亮
张继业
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Sichuan Hozo Building Material Co ltd
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Sichuan Hozo Building Material Co ltd
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Priority to CN202021311774.3U priority Critical patent/CN213408658U/en
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Abstract

The utility model provides a concrete interface processing agent apparatus for producing relates to interface processing agent production technical field, has solved the reinforced difficulty of current interface processing agent production facility, reinforced inaccuracy and the higher technical problem of human cost, and this concrete interface processing agent apparatus for producing includes raw materials storage tank one (1), raw materials storage tank two (2), raw materials storage tank three (3), raw materials storage tank four (4), raw materials storage tank five (5), water storage tank (6), reation kettle (7), PLC control panel (8), hydrochloric acid jar (9) and sodium hydroxide jar (10). The utility model discloses can be used to the quick automatic production of interface treatment agent. The utility model discloses simple structure, manufacturing cost are lower, can practice thrift the human cost and realize the accurate automatic production of interface treatment agent simultaneously.

Description

Concrete interface treatment agent apparatus for producing
Technical Field
The utility model relates to an interface treatment agent production technical field, concretely relates to concrete interface treatment agent apparatus for producing.
Background
The concrete interface treating agent is also called interface adhesive and interface agent, and is prepared with cement, aggregate, polymer adhesive and various assistants. The material is a novel binding layer processing material modified by high polymer, is gray solid powder in appearance, can form a high-strength hardening body with larger adhesion force and certain toughness with concrete after hydration reaction, and is a surface processing material applied to enhance the surface performance of the concrete or endow the concrete surface with the required functions.
A process for preparing interface treating agent includes such steps as adding 70% of water (88-92 portions) to reactor, heating to 40-70 deg.C, adding polyvinyl alcohol (4.5-5.0 portions), stirring, heating to 85-100 deg.C, stirring for 0.5-2.0 hr, regulating temp to 90-93 deg.C, and adding hydrochloric acid to regulate pH value to 1.5-2.0. Then adding 2-2.5 parts of formaldehyde for an acetal reaction until the semi-transparent acetal micelle floats on the water surface; b. then, quickly adding the rest 30 percent of water into a reaction kettle to activate micelle, then adjusting the pH value to be 4-5 by using alkali, and adding 1-1.5 parts of urea to completely treat free formaldehyde in a water phase to gradually generate urea-formaldehyde resin; c. then cooling to 50-55 ℃ to ensure that the acetal micelle and the urea-formaldehyde resin (b) are dissolved in water together to form transparent glue solution; d. and finally, regulating the pH value of the transparent adhesive tape liquid in the step (c) to 8-9 by using sodium hydroxide, standing for 6-12 hours, adding 2-2.5 parts of phenylpropyl emulsion, uniformly stirring, and adding 0-0.2 part of tributyl phosphate or ethylene glycol for defoaming to obtain an interface treating agent product.
The existing production systems add raw materials manually, so that the time consumption is long, the efficiency is low, errors are easy to occur in the adding process, the proportioning error is caused, and interface treating agents with unqualified quality are produced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a concrete interface treatment agent apparatus for producing, through the pH value control to the reation kettle in real time of setting up pH detection device in reation kettle, the setting value that reaches of pH value in reation kettle, the corresponding delivery pump of PLC control panel control is opened, the ration is carried corresponding raw materials and is reacted in to reation kettle, the state of heating pipe is also can be controlled to the PLC control panel, so that reation kettle reaches the settlement temperature, the reinforced difficulty of current interface treatment agent production facility has been solved, reinforced inaccuracy and the higher technical problem of human cost. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a concrete interface treating agent production device comprises a PLC control panel and a reaction kettle, wherein the inner wall of the reaction kettle is provided with a pH detection device; wherein:
preferably, the reaction kettle further comprises a motor, a stirring shaft connected with the motor, and a plurality of heating pipes;
preferably, the heating pipes are arranged on the reaction kettle at equal intervals along the circumference of the kettle wall of the reaction kettle;
preferably, the reaction kettle is also provided with a first feeding hole and a feeding hole;
preferably, the PLC control board is installed on the outer wall of the reaction kettle;
preferably, the first feed inlet is connected with a water storage tank, a hydrochloric acid tank and a sodium hydroxide pipe through a feed delivery pipe respectively, and a sixth delivery pump, a seventh delivery pump and an eighth delivery pump are arranged on the feed delivery pipes connected with the water storage tank, the hydrochloric acid tank and the sodium hydroxide pipe respectively;
preferably, the feed inlet two-way is respectively connected with a raw material storage tank I, a raw material storage tank II, a raw material storage tank III, a raw material storage tank IV and a raw material storage tank V through conveying pipes, and a conveying pump I, a conveying pump II, a conveying pump III, a conveying pump IV and a conveying pump V are respectively arranged on the conveying pipes connected with the raw material storage tank I, the raw material storage tank II, the raw material storage tank III, the raw material storage tank IV and the raw material storage tank V;
the conveying pump I, the conveying pump II, the conveying pump III, the conveying pump IV, the conveying pump V, the conveying pump VI, the conveying pump VII, the conveying pump VIII, the motor, the pH detection device and the heating pipe are all electrically connected with the PLC control panel.
Optionally or preferably, a liquid crystal display is further arranged on the PLC control board.
Optionally or preferably, a temperature sensor is further arranged in the reaction kettle.
Alternatively or preferably, the temperature sensor is also electrically connected to the PLC control board.
Optionally or preferably, the raw material storage tank I, the raw material storage tank II, the raw material storage tank III, the raw material storage tank IV and the raw material storage tank V are respectively a polyvinyl alcohol storage tank, a formaldehyde storage tank, a urea storage tank, a styrene-acrylic emulsion storage tank and a tributyl phosphate storage tank.
Optionally or preferably, the first conveying pump, the second conveying pump, the third conveying pump, the fourth conveying pump, the fifth conveying pump, the sixth conveying pump, the seventh conveying pump and the eighth conveying pump are metering pumps.
Based on the technical scheme, the following technical effects can be generated:
the embodiment of the utility model provides a pair of concrete interface additive apparatus for producing can be used to the quick automatic production of interface additive. The utility model relates to a concrete interface treatment agent apparatus for producing is through setting up pH detection device in reation kettle and monitoring the pH value in real time to reation kettle, the setting value that reaches of pH value in reation kettle, the corresponding delivery pump of PLC control panel control is opened, the ration is carried corresponding raw materials and is reacted in to reation kettle, the state of heating pipe is also can controlled to the PLC control panel, so that reation kettle reaches the settlement temperature, the reinforced difficulty of current interface treatment agent production facility has been solved, reinforced inaccuracy and the higher technical problem of human cost. The utility model relates to a concrete interface treatment agent apparatus for producing simple structure, manufacturing cost is lower, can realize the automatic interpolation of each raw materials of interface treatment agent, reduces the human cost, improves the production efficiency and the quality of interface treatment agent.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the reaction kettle of the present invention;
FIG. 3 is a schematic sectional view of a reaction vessel A of the present invention;
in the figure: 1. a first raw material storage tank; 1-1, a first delivery pump; 2. a second raw material storage tank; 2-1, a second delivery pump; 3. a raw material storage tank III; 3-1, a delivery pump III; 4. a raw material storage tank IV; 4-1, a delivery pump IV; 5. a fifth raw material storage tank; 5-1, a delivery pump V; 6. a water storage tank; 6-1, and a conveying pump six; 7. a reaction kettle; 8. a PLC control panel; 9. a hydrochloric acid tank; 9-1, a delivery pump seven; 10. a sodium hydroxide tank; 10-1 and an eighth delivery pump.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following description.
As shown in fig. 1-3:
the utility model provides a concrete interface treating agent production device, which comprises a PLC control panel 8 and a reaction kettle 7, wherein the inner wall of the reaction kettle is provided with a pH detection device 7-6; wherein:
the reaction kettle 7 also comprises a motor 7-3, a stirring shaft 7-5 connected with the motor 7-3 and a plurality of heating pipes 7-7;
the heating pipes 7-7 are arranged on the reaction kettle 7 at equal intervals along the circumference of the kettle wall of the reaction kettle 7;
the reaction kettle 7 is also provided with a first feeding hole 7-1 and a second feeding hole 7-2;
the PLC control board 8 is arranged on the outer wall of the reaction kettle 7;
the first feed port 7-1 is respectively connected with a water storage tank 6, a hydrochloric acid tank 9 and a sodium hydroxide pipe 10 through feed delivery pipes, and the feed delivery pipes connected with the water storage tank 6, the hydrochloric acid tank 9 and the sodium hydroxide pipe 10 are respectively provided with a conveying pump six 6-1, a conveying pump seven 9-1 and a conveying pump eight 10-1;
the feeding port II 7-2 is respectively connected with a raw material storage tank I1, a raw material storage tank II 2, a raw material storage tank III 3, a raw material storage tank IV 4 and a raw material storage tank V5 through conveying pipes, and a conveying pump I1-1, a conveying pump II 2-1, a conveying pump III 3-1, a conveying pump IV 4-1 and a conveying pump V5-1 are respectively arranged on the conveying pipes connected with the raw material storage tank I1, the raw material storage tank II 2, the raw material storage tank III 3, the raw material storage tank IV 4 and the raw material storage tank V5;
the conveying pump I1-1, the conveying pump II 2-1, the conveying pump III 3-1, the conveying pump IV 4-1, the conveying pump V5-1, the conveying pump VI 6-1, the conveying pump VII 9-1, the conveying pump VIII 10-1, the motor 7-3, the pH detection device 7-6 and the heating pipe 7-6 are all electrically connected with the PLC control board 7-6.
As an optional implementation manner, a liquid crystal display is further disposed on the PLC control board 8.
As an alternative embodiment, a temperature sensor is further disposed in the reaction kettle 7.
As an alternative embodiment, the temperature sensor is also electrically connected to the PLC control board 8.
As an alternative embodiment, the raw material storage tank one 1, the raw material storage tank two 2, the raw material storage tank three 3, the raw material storage tank four 4 and the raw material storage tank five 5 are a polyvinyl alcohol storage tank, a formaldehyde storage tank, a urea storage tank, a styrene-acrylic emulsion storage tank and a tributyl phosphate storage tank, respectively.
As an optional implementation mode, the first conveying pump 1-1, the second conveying pump 2-1, the third conveying pump 3-1, the fourth conveying pump 4-1, the fifth conveying pump 5-1, the sixth conveying pump 6-1, the seventh conveying pump 9-1 and the eighth conveying pump 10-1 are metering pumps.
As an alternative embodiment, the PLC control board 8 can be provided with a running program and can also be operated manually.
The utility model relates to a concrete interface treating agent production device, which comprises the following working processes that the concrete interface treating agent production device is started, a PLC control panel 8 opens a conveying pump six 6-1 to add water meeting a set value into a reaction kettle 7, controls a heating pipe 7-6 to heat to 50 ℃, opens a conveying pump 1-1 to add polyvinyl alcohol in a raw material storage tank 1 into the reaction kettle 7 according to the set value, continuously raises the temperature to 100 ℃, a motor 7-3 drives a stirring shaft 7-4 to stir for 1 hour, then stands and lowers the temperature to 90 ℃, after the temperature reaches 90 ℃, the PLC control panel 8 starts a conveying pump seven 9-1 to send hydrochloric acid into the reaction kettle 7, adjust the PH value to 2.0, controls a conveying pump two 2-1 to convey formaldehyde to the reaction kettle 7 to react, then controls a conveying pump eight 10-1 to add sodium hydroxide into the reaction kettle 7 to adjust the pH value, when the pH value is 4, controlling a third conveying pump 3-1 to add urea into a reaction kettle 7, then, after the temperature in the reaction kettle 7 is reduced to 50 ℃, controlling an eighth conveying pump 10-1 to add sodium hydroxide into the reaction kettle 7 to adjust the pH value to 9, standing for 6 hours, and then sequentially controlling a fourth conveying pump 4-1 and a fifth conveying pump 5-1 to add styrene-acrylic emulsion and tributyl phosphate into the reaction kettle 7 to defoam to obtain the interface treating agent.

Claims (6)

1. A concrete interface treating agent apparatus for producing, its characterized in that: including PLC control panel (8) and be provided with reation kettle (7) of pH detection device (7-6) at the inner wall, wherein:
the reaction kettle (7) further comprises a motor (7-3), a stirring shaft (7-5) connected with the motor (7-3) and a plurality of heating pipes (7-7);
the heating pipes (7-7) are arranged on the reaction kettle (7) at equal intervals along the circumference of the kettle wall of the reaction kettle (7);
the reaction kettle (7) is also provided with a first feeding hole (7-1) and a second feeding hole (7-2);
the PLC control board (8) is arranged on the outer wall of the reaction kettle (7);
the first feed port (7-1) is respectively connected with a water storage tank (6), a hydrochloric acid tank (9) and a sodium hydroxide pipe (10) through a feed delivery pipe, and a conveying pump six (6-1), a conveying pump seven (9-1) and a conveying pump eight (10-1) are respectively arranged on the feed delivery pipes connected with the water storage tank (6), the hydrochloric acid tank (9) and the sodium hydroxide pipe (10);
the feeding port II (7-2) is respectively connected with a raw material storage tank I (1), a raw material storage tank II (2), a raw material storage tank III (3), a raw material storage tank IV (4) and a raw material storage tank V (5) through conveying pipes, and a conveying pump I (1-1), a conveying pump II (2-1), a conveying pump III (3-1), a conveying pump IV (4-1) and a conveying pump V (5-1) are respectively arranged on the conveying pipes connected with the raw material storage tank I (1), the raw material storage tank II (2), the raw material storage tank III (3), the raw material storage tank IV (4) and the raw material storage tank V (5);
the conveying pump I (1-1), the conveying pump II (2-1), the conveying pump III (3-1), the conveying pump IV (4-1), the conveying pump V (5-1), the conveying pump VI (6-1), the conveying pump VII (9-1), the conveying pump VIII (10-1), the motor (7-3), the pH detection device (7-6) and the heating pipe (7-7) are all electrically connected with the PLC control board (8).
2. The concrete interface treating agent production apparatus according to claim 1, wherein: and a liquid crystal display is also arranged on the PLC control panel (8).
3. The concrete interface treating agent production apparatus according to claim 2, wherein: and a temperature sensor is also arranged in the reaction kettle (7).
4. The concrete interface treating agent production apparatus according to claim 3, wherein: the temperature sensor is also electrically connected with the PLC control board (8).
5. The concrete interface treating agent production apparatus according to claim 4, wherein: the raw material storage tank I (1), the raw material storage tank II (2), the raw material storage tank III (3), the raw material storage tank IV (4) and the raw material storage tank V (5) are respectively a polyvinyl alcohol storage tank, a formaldehyde storage tank, a urea storage tank, a styrene-acrylic emulsion storage tank and a tributyl phosphate storage tank.
6. The concrete interface treating agent production apparatus according to claim 5, wherein: the first conveying pump (1-1), the second conveying pump (2-1), the third conveying pump (3-1), the fourth conveying pump (4-1), the fifth conveying pump (5-1), the sixth conveying pump (6-1), the seventh conveying pump (9-1) and the eighth conveying pump (10-1) are metering pumps.
CN202021311774.3U 2020-07-07 2020-07-07 Concrete interface treatment agent apparatus for producing Expired - Fee Related CN213408658U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021311774.3U CN213408658U (en) 2020-07-07 2020-07-07 Concrete interface treatment agent apparatus for producing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021311774.3U CN213408658U (en) 2020-07-07 2020-07-07 Concrete interface treatment agent apparatus for producing

Publications (1)

Publication Number Publication Date
CN213408658U true CN213408658U (en) 2021-06-11

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CN202021311774.3U Expired - Fee Related CN213408658U (en) 2020-07-07 2020-07-07 Concrete interface treatment agent apparatus for producing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953013A (en) * 2021-10-21 2022-01-21 丽江英煌集生物工程有限公司 Efficient macamide extraction device and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953013A (en) * 2021-10-21 2022-01-21 丽江英煌集生物工程有限公司 Efficient macamide extraction device and preparation method thereof

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Granted publication date: 20210611