CN213382582U - Microwave heating production equipment for A-level fireproof heat-insulating material and production system thereof - Google Patents
Microwave heating production equipment for A-level fireproof heat-insulating material and production system thereof Download PDFInfo
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- CN213382582U CN213382582U CN202021588035.9U CN202021588035U CN213382582U CN 213382582 U CN213382582 U CN 213382582U CN 202021588035 U CN202021588035 U CN 202021588035U CN 213382582 U CN213382582 U CN 213382582U
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Abstract
The utility model discloses a microwave production facility and production system that heats for A level fire prevention insulation material, a microwave production facility that heats for A level fire prevention insulation material includes: the heating box body is internally provided with a heating channel, two ends of the heating box body are respectively provided with an inlet and an outlet, and the inlet and the outlet are communicated with the heating channel; the transmission mechanism is positioned at the bottom of the heating box body and is used for conveying the mold; at least one microwave generating device located inside the warming channel. The transmission mechanism conveys the die in the heating channel, and the heating channel is adopted to realize heating in the conveying process, so that the production efficiency is improved. The microwave generating device is directly used for heating the die, so that the heating and temperature rise of the die are further accelerated, the production efficiency is greatly improved, and the cost is low; meanwhile, the operation and control are convenient in the heating process, and the product quality is further improved.
Description
Technical Field
The utility model relates to a microwave production facility and production system that heats for A level fire prevention insulation material.
Background
At present, in the traditional preparation method of the A-level fireproof heat-insulating material, the raw material is placed in a mold and then placed in a heating bin, an intermediate medium is heated by a heat source, and then the raw material in the mold is heated by the intermediate medium, so that the heating process is realized. The process needs to be conducted by a third party, heat loss in the conduction process brings certain influence on production efficiency, production efficiency is low, and process controllability is poor, so that product quality is further influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the above-mentioned not enough of current existence, the utility model provides a microwave production facility and production system of heating for A level fire prevention insulation material.
The utility model discloses a realize through following technical scheme:
a microwave heating production facility for A-level fireproof thermal insulation materials comprises:
the heating box body is internally provided with a heating channel, two ends of the heating box body are respectively provided with an inlet and an outlet, and the inlet and the outlet are communicated with the heating channel;
the transmission mechanism is positioned at the bottom of the heating box body and is used for conveying the mold;
at least one microwave generating device located inside the warming channel.
Furthermore, the microwave heating production equipment for the A-level fireproof heat-insulating material further comprises a plurality of microwave suppression devices, and the plurality of microwave suppression devices are respectively arranged at the inlet and the outlet.
Further, the microwave heating production equipment for the A-grade fireproof heat-insulating material further comprises a control device, wherein the control device is electrically connected with the transmission mechanism and the microwave generating device and is used for respectively controlling the on-off and the output power of the transmission mechanism and the microwave generating device.
Furthermore, the number of the microwave generating devices is a plurality, and the plurality of microwave generating devices are arranged in the heating channel at intervals; the surface of the heating box body is provided with a plurality of observation windows which are arranged at intervals and used for observing the inside of the heating channel.
Further, an exhaust pipeline is arranged inside the warming box body, and the inside of the warming channel is communicated with the exhaust pipeline.
A microwave heating production system for A-level fireproof heat-insulating materials comprises the microwave heating production equipment for the A-level fireproof heat-insulating materials.
Further, the microwave heating production system for the A-grade fireproof heat-insulating material further comprises:
the material injection unit is used for placing a lower die of the die and putting a raw material composition into the lower die;
the pressurizing unit is positioned at the downstream of the material injection unit and is used for applying acting force on an upper die of the die so as to enable the upper die and the lower die to be tightly abutted and connected, and a die cavity used for containing the raw material composition is formed between the upper die and the lower die;
a demolding device for demolding the upper mold and the lower mold;
the heating box body is arranged between the pressurizing unit and the demoulding device, and the inlet and the outlet are respectively connected with the pressurizing unit and the demoulding device.
Furthermore, the microwave heating production system for the A-level fireproof heat-insulating material also comprises a cooling unit, wherein the cooling unit is arranged between the heating box body and the demolding device and is used for cooling the inside of the mold cavity;
and/or the microwave heating production system for the A-grade fireproof heat-insulating material further comprises a lifting stacking unit, wherein the lifting stacking unit is arranged between the pressurizing unit and the heating box body and is used for stacking and layering the molds;
a microwave heating production system for A level fire prevention insulation material still includes the unit of breaking a jam, the unit of breaking a jam is arranged in the heating box with between the shedder, just the unit of breaking a jam is used for putting the layer of will piling up the mould is the split in proper order and is placed.
Further, the microwave heating production system for the A-grade fireproof heat-insulating material is used for manufacturing the heat-insulating material with the fireproof grade of A.
Further, the microwave heating production system for the grade A fireproof heat-insulating material is used for manufacturing the heat-insulating material with the grade A fireproof grade and containing the siliceous matter, the calcareous matter and the polystyrene particles.
The beneficial effects of the utility model reside in that: the transmission mechanism conveys the die in the heating channel, and the heating channel is adopted to realize heating in the conveying process, so that the production efficiency is improved. The microwave generating device is directly used for heating the die, so that the heating and temperature rise of the die are further accelerated, the production efficiency is greatly improved, and the cost is low; meanwhile, the operation and control are convenient in the heating process, and the product quality is further improved.
Drawings
Fig. 1 is the utility model discloses a microwave production system that heats for A level fire prevention insulation material's embodiment's structural sketch.
Fig. 2 is a schematic structural view of a microwave heating production device for a class a fireproof thermal insulation material.
Fig. 3 is the internal structure schematic diagram of the microwave heating production equipment for the class a fireproof thermal insulation material of the embodiment of the utility model.
Description of reference numerals:
microwave heating production equipment 1
Heating box body 11
Exhaust duct 15
Material injection unit 2
Pressurizing unit 3
Hoisting upper die part 31
Compression mold clamping part 32
Demolding device 4
Upper die component 41 is removed
Temperature reduction unit 5
Strickle finishing unit 6
Release agent coating unit 8
Detailed Description
The following description of the embodiments refers to the accompanying drawings, which are included to illustrate specific embodiments in which the invention may be practiced.
As shown in fig. 1, fig. 2 and fig. 3, the present embodiment discloses a microwave heating production system for a class a fireproof thermal insulation material, which includes a microwave heating production apparatus 1 for a class a fireproof thermal insulation material.
The microwave heating production equipment 1 for the A-level fireproof heat-insulating material comprises a heating box body 11, a transmission mechanism 12 and at least one microwave generating device 13, wherein a heating channel 111 is arranged in the heating box body 11, an inlet and an outlet are respectively arranged at two ends of the heating box body 11, and the inlet and the outlet are communicated with the heating channel 111; the transmission mechanism 12 is positioned at the bottom of the heating box body 11 and is used for transmitting the die 10; the microwave generating device 13 is located inside the warming channel 111.
When the mold 10 is conveyed, the transmission mechanism 12 enters the heating channel 111 through the inlet of the heating box body 11, and is continuously conveyed in the heating channel 111 through the transmission mechanism 12, so that heating is realized in the conveying process, and then the mold 10 is continuously conveyed to the outlet of the heating box body 11 and is discharged out of the heating box body 11. The transmission mechanism 12 conveys the die 10 in the heating channel 111, and the transmission mechanism 12 adopts the heating channel 111 to realize heating in the conveying process, so that the production efficiency of the microwave heating production system is improved. Meanwhile, the microwave generating device 13 can emit microwaves and be directly used for heating the die 10, so that the heating and temperature rise of the die 10 are further accelerated, the production efficiency of a microwave heating production system is greatly improved, and the cost is low; the operation and control are convenient in the heating process, and the product quality is further improved.
The microwave heating production equipment for the A-level fireproof heat-insulating material further comprises a plurality of microwave suppression devices, and the plurality of microwave suppression devices are respectively arranged at the inlet and the outlet. When the mold 10 enters and exits the heating box body 11 and is used, the microwave can be effectively inhibited from leaking out through the microwave inhibiting device, and the safety and stability of the microwave heating production system are greatly improved.
The microwave heating production equipment 1 for the class-A fireproof heat-insulating material further comprises a control device 14, wherein the control device 14 is electrically connected with the transmission mechanism 12 and the microwave generating device 13 and is used for respectively controlling the on-off and the output power of the transmission mechanism 12 and the microwave generating device 13. The output of the transmission mechanism 12 is controlled by the control device 14, so that the moving speed of the mold 10 in the heating channel 111 can be adjusted and controlled, and the sufficient heating effect of the raw material composition in the mold 10 can be realized. The output power of the microwave generating device 13 is controlled by the control device 14, so that the heating of the raw material composition in the die 10 is further conveniently adjusted and controlled, and the yield and the economic benefit are improved; meanwhile, potential safety hazards existing in manual operation and potential hazards uncontrollable to product quality are reduced.
In this embodiment, the number of the microwave generating devices 13 is several, and several microwave generating devices 13 are arranged inside the warming channel 111 at intervals. The molds in the heating channel 111 are respectively heated through the plurality of microwave generating devices 13, and the molds 10 are sequentially heated through the plurality of microwave generating devices 1, so that the molds 10 are gradually raised in the heating process, the heating temperature of the molds 10 is increased, and the production efficiency of the microwave heating production system is greatly improved.
The outer surface of the warming box body 11 is provided with a plurality of observation windows 112, and the observation windows 112 are arranged at intervals and used for observing the inside of the warming channel 111. The heating condition of the die 10 in the heating channel 111 can be respectively observed through the observation window 112, and the safety of the microwave heating production equipment 1 is improved.
The inside of the warming tank body 11 has an exhaust duct 15, and the inside of the warming passage 111 communicates with the exhaust duct 15. Steam is generated in the heating process, the steam in the warming channel 111 can be effectively discharged through the exhaust pipeline 15, and the safety of the microwave warming production equipment 1 is improved. The microwave heating production equipment 1 for the A-level fireproof heat-insulating material further comprises a base 16, and the heating box body 11 and the transmission mechanism 12 can be arranged on the base 16, so that the microwave heating production equipment is convenient to arrange and install.
The microwave heating production system for the A-level fireproof heat-insulating material further comprises a material injection unit 2, a pressurizing unit 3 and a demolding device 4, wherein the material injection unit 2 is used for placing a lower die of the mold 10 and putting a raw material composition into the lower die; the pressurizing unit 3 is positioned at the downstream of the material injection unit 2 and is used for applying acting force on an upper die of the die 10 so as to enable the upper die and a lower die to be tightly abutted and connected, and a die cavity used for containing the raw material composition is formed between the upper die and the lower die; the demoulding device 4 is used for demoulding the upper mould and the lower mould; the heating box body 11 is arranged between the pressurizing unit 3 and the demoulding device 4, and the inlet and the outlet are respectively connected with the pressurizing unit 3 and the demoulding device 4.
The lower mould will be placed on annotating material unit 2, the raw materials composition pours into the cavity on the lower mould into, pressurizing unit 3 is used for exerting the effort on the last mould of mould 10 so that go up the mould and the lower mould closely supports and is connected, will provide the effort through pressurizing unit 3 on last mould, make and go up mould and lower mould and paste tight fit, realize exerting pressure to the interior raw materials composition of mould cavity, the raw materials composition will be extruded in the mould cavity, increase the density of product, the quality of product has been improved greatly, the suitability of product has been expanded.
Annotate material unit 2 and can place on vibrating spring and vibrating motor including vibrating spring and vibrating motor, lower mould, and vibrating spring and vibrating motor can drive the lower mould horizontal direction vibration when the cloth. The raw material composition is injected into a cavity on the lower die, and the lower die is driven to vibrate through the vibrating motor and the vibrating spring, so that uniform distribution is realized.
It should be noted that, the microwave heating production system for the class a fireproof thermal insulation material of this embodiment is used for manufacturing a thermal insulation material with a fireproof grade of class a. The product manufactured by the microwave heating production system for the A-grade fireproof heat-insulating material effectively ensures the heat-insulating property and the fireproof property.
The microwave heating production system for the A-grade fireproof heat-insulating material is used for manufacturing the heat-insulating material with the fireproof grade of A and containing a siliceous substance, a calcareous substance and polystyrene particles. The heat-insulating material with the fire-retardant grade of A and containing the siliceous substance, the calcareous substance and the polystyrene particles can ensure that the strength meets the standard requirements of related products under the condition of the heat-insulating material with the same thickness, the fire-retardant property reaches the grade A, and an inorganic plate is not required to be compounded to enhance the strength and the fire-retardant property. Preferably, the microwave heating production system for the A-grade fireproof thermal insulation material is used for manufacturing the silicon graphene thermal insulation material with the fireproof grade of A.
In this embodiment, the pressurizing unit 3 includes an upper hoisting mold part 31 and a clamping mold part 32, the lower mold of the mold 10 enters the upper hoisting mold part 31, and the upper hoisting mold part 31 will drive the upper mold to move downward and place on the lower mold. Compress tightly mode locking part 32 and be located the hoist and mount downstream of mould part 31, compress tightly mode locking part 32 and will apply the effort and make and go up the mould and compress tightly to lean on with the lower mould, later realize going up mould and lower mould through automatic hasp interconnect through compressing tightly mode locking part 32, keep the pressure in the mould cavity. Wherein, the upper hoisting mould part 31 can be in the form of a boom, which comprises a device capable of hoisting the upper mould.
In the present embodiment, the demolding device 4 includes an upper detaching mold member 41 and a demolding unit 42, and the upper detaching mold member 41 is used for lifting the upper mold of the mold 10, so as to detach the upper mold. The demolding unit 42 is located downstream of the upper mold detaching component 41, and the demolding unit 42 is used for ejecting and demolding the product on the lower mold of the mold 10, so that the product is demolded and taken out on the mold. Wherein the upper mould part 41 can take the form of a boom comprising means for lifting the upper lid of the mould.
The microwave heating production system for the A-level fireproof heat-insulating material further comprises a cooling unit 5, the cooling unit 5 is arranged between the heating box body 11 and the demolding device 4, and the cooling unit 5 is used for cooling the cavity of the mold 10. The cooling unit 5 is located at the downstream of the heating box body 11 and used for cooling the die 10, so that the die 10 is cooled and shaped at an accelerated speed, the production efficiency is improved, and the yield and the economic benefit are also improved.
The microwave heating production system for the A-level fireproof heat-insulating material further comprises a lifting stacking unit, the lifting stacking unit is arranged between the pressurizing unit 3 and the heating box body 11, and the lifting stacking unit is used for stacking and stacking the molds 10. The lifting stacking unit is located at the upstream of the heating box body 11, the plurality of molds 10 which are conveyed are stacked and stacked through the lifting stacking unit, so that the plurality of molds 10 which are stacked are conveyed into the heating box body 11 through the transmission mechanism 12 to be heated, the production efficiency is improved, and the yield and the economic benefit are improved.
The microwave heating production system for the A-level fireproof heat-insulating material further comprises a unstacking unit, wherein the unstacking unit is arranged between the heating box body 11 and the demolding device 4, and is used for sequentially splitting and placing the stacked and layered molds 10. The unstacking unit can be located at the downstream of the cooling unit 5, the stacked dies 10 are heated by the microwave heating production equipment and cooled and shaped by the cooling unit 5, and then are conveyed to the unstacking unit, and the stacked dies 10 are sequentially split and placed on the conveying mechanism by the unstacking unit. The unstacking unit comprises a portal frame and a movable suspension arm, the portal frame is fixed on the base, the suspension arm is provided with a device capable of moving in the horizontal direction and the vertical direction, and the device sequentially places the stacked molds in the next procedure.
The microwave heating production system for the A-level fireproof heat-insulating material further comprises a strickle finishing unit 6, wherein the strickle finishing unit 6 is arranged between the material injection unit 2 and the pressurizing unit 3, and the strickle finishing unit 6 is used for strickleing and finishing the raw material composition in the lower die. A strickle finishing unit 6 is located downstream of the injection unit 2, the strickle finishing unit 6 being used to strickle finish the raw material composition in the lower mold. The injection-molded lower mold is further subjected to a slicking finishing by means of a slicking finishing unit 6, and the flatness of the raw material composition in the lower mold is ensured.
The microwave heating production system for the class-A fireproof heat-insulating material further comprises a cleaning unit 7, wherein the cleaning unit 7 is located at the downstream of the demolding device 4 and is used for removing residues from the mold 10. After the product is demoulded, the lower mould will move into the cleaning unit 7 and the cleaning unit 7 will remove the residue from the lower mould.
The microwave heating production system for the class-A fireproof heat-insulating material further comprises a release agent coating unit 8, wherein the release agent coating unit 8 is located at the downstream of the cleaning unit 7 and is used for spraying release agent on the mold 10. The lower die moves into the releasing agent coating unit 8 after residues are removed, and the releasing agent coating unit 8 coats the releasing agent on the lower die again to realize the flow operation again.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (9)
1. A microwave production facility that heats for A level fire prevention insulation material which characterized in that it includes:
the heating box body is internally provided with a heating channel, two ends of the heating box body are respectively provided with an inlet and an outlet, and the inlet and the outlet are communicated with the heating channel;
the transmission mechanism is positioned at the bottom of the heating box body and is used for conveying the mold;
at least one microwave generating device located inside the warming channel.
2. The microwave warming production apparatus for a class a fire-resistant insulation material according to claim 1, further comprising a plurality of microwave suppression devices, wherein the plurality of microwave suppression devices are respectively disposed at the inlet and the outlet.
3. The microwave warming production apparatus for class a fire-resistant insulation material according to claim 2, wherein said microwave warming production apparatus for class a fire-resistant insulation material further comprises a control device electrically connected to said transmission mechanism and said microwave generating device for controlling the on/off and output power of said transmission mechanism and said microwave generating device, respectively.
4. The microwave heating production equipment for the A-grade fireproof heat-insulating material as claimed in claim 2, wherein the number of the microwave generating devices is several, and several microwave generating devices are arranged inside the heating channel at intervals; the surface of the heating box body is provided with a plurality of observation windows which are arranged at intervals and used for observing the inside of the heating channel.
5. The microwave warming production apparatus for class-a fireproof insulation material according to claim 2, wherein the inside of the warming tank body has an exhaust duct, and the inside of the warming channel is communicated with the exhaust duct.
6. A microwave heating production system for A-class fireproof thermal insulation materials, which is characterized by comprising the microwave heating production equipment for the A-class fireproof thermal insulation materials according to any one of claims 1 to 5.
7. The microwave warming production system for class a fire resistant insulation of claim 6 further comprising:
the material injection unit is used for placing a lower die of the die and putting a raw material composition into the lower die;
the pressurizing unit is positioned at the downstream of the material injection unit and is used for applying acting force on an upper die of the die so as to enable the upper die and the lower die to be tightly abutted and connected, and a die cavity used for containing the raw material composition is formed between the upper die and the lower die;
a demolding device for demolding the upper mold and the lower mold;
the heating box body is arranged between the pressurizing unit and the demoulding device, and the inlet and the outlet are respectively connected with the pressurizing unit and the demoulding device.
8. The microwave warming production system for a-grade fireproof heat insulating material according to claim 7, wherein the microwave warming production system for a-grade fireproof heat insulating material further comprises a cooling unit, the cooling unit is disposed between the warming box body and the demolding device, and the cooling unit is used for cooling the inside of the mold cavity;
and/or the microwave heating production system for the A-grade fireproof heat-insulating material further comprises a lifting stacking unit, wherein the lifting stacking unit is arranged between the pressurizing unit and the heating box body and is used for stacking and layering the molds;
a microwave heating production system for A level fire prevention insulation material still includes the unit of breaking a jam, the unit of breaking a jam is arranged in the heating box with between the shedder, just the unit of breaking a jam is used for putting the layer of will piling up the mould is the split in proper order and is placed.
9. The microwave warming production system for fire-rated insulation materials of claim 6, wherein the microwave warming production system for fire-rated insulation materials of class A is used for making insulation materials with fire rating of class A.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021588035.9U CN213382582U (en) | 2020-08-04 | 2020-08-04 | Microwave heating production equipment for A-level fireproof heat-insulating material and production system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021588035.9U CN213382582U (en) | 2020-08-04 | 2020-08-04 | Microwave heating production equipment for A-level fireproof heat-insulating material and production system thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213382582U true CN213382582U (en) | 2021-06-08 |
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ID=76203000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021588035.9U Active CN213382582U (en) | 2020-08-04 | 2020-08-04 | Microwave heating production equipment for A-level fireproof heat-insulating material and production system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213382582U (en) |
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2020
- 2020-08-04 CN CN202021588035.9U patent/CN213382582U/en active Active
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