CN213381952U - Ultrahigh-pressure water cutting device - Google Patents
Ultrahigh-pressure water cutting device Download PDFInfo
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- CN213381952U CN213381952U CN202021861021.XU CN202021861021U CN213381952U CN 213381952 U CN213381952 U CN 213381952U CN 202021861021 U CN202021861021 U CN 202021861021U CN 213381952 U CN213381952 U CN 213381952U
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- pressure water
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Abstract
The utility model relates to an ultrahigh pressure water cutting technical field discloses an ultrahigh pressure water cutting device, include: the frame is used for placing a piece to be cut; the cutting assembly is arranged on the rack and comprises a spray rod, spray holes are formed in the spray rod, the spray rod can rotate relative to the rack and can move in the vertical direction and the horizontal direction relative to the rack, and the spray rod can spray ultrahigh-pressure water through the spray holes to cut a piece to be cut. The utility model discloses an ultrahigh pressure water cutting device can realize treating the automatic cutout of cutting piece, cutting speed promotes, cutting cost reduces, the spray lance can guarantee that the ultrahigh pressure water of spray lance injection can more comprehensive cutting treat the cutting piece for treating that the cutting piece is rotatory and remove along the horizontal direction, and the spray lance can also remove in order to guarantee the spray lance and treat the distance of cutting piece comparatively suitable along vertical direction for treating the cutting piece for spray lance spun ultrahigh pressure water can more thorough cutting treat the cutting piece.
Description
Technical Field
The utility model relates to an ultrahigh pressure water cutting technical field especially relates to an ultrahigh pressure water cutting device.
Background
Along with the acceleration of the urbanization process, the living standard of residents is continuously improved, the quantity of large household garbage is increased, and the waste Simmons mattress belongs to the large household garbage. Because the mattress contains a large amount of steel wires, the mattress is necessary to be recycled. Because the outer surface of the Simmons mattress is provided with the covering layer, the covering layer on the outer surface of the Simmons mattress needs to be removed when the steel wires are recycled.
However, when the existing cutting device is used for cutting the Simmons mattress, manual cutting is generally adopted, the working environment is severe, and the problems of large number of users, low cutting speed and high labor cost exist in manual cutting.
SUMMERY OF THE UTILITY MODEL
Based on above, an object of the utility model is to provide an ultrahigh pressure water cutting device, the problem that the user of having solved the artifical cutting existence that prior art exists is in large quantity, cutting speed is slow, and the cost of labor is high.
In order to achieve the purpose, the utility model adopts the following technical proposal:
an ultra-high pressure water cutting apparatus comprising: the cutting machine comprises a machine frame, a cutter and a cutter, wherein the machine frame is used for placing a piece to be cut; the cutting assembly is arranged on the rack and comprises a spray rod, spray holes are formed in the spray rod, the spray rod is configured to be capable of rotating relative to the rack, the spray rod is further configured to be capable of moving in the vertical direction and the horizontal direction relative to the rack, and the spray rod can spray ultrahigh-pressure water through the spray holes to cut the piece to be cut.
As a preferable scheme of the ultrahigh-pressure water cutting device, the cutting assembly comprises a horizontal moving assembly and a first mounting seat, the horizontal moving assembly is arranged on the rack, an output end of the horizontal moving assembly is connected with the first mounting seat, and the horizontal moving assembly can drive the first mounting seat to move.
As a preferable scheme of the ultrahigh-pressure water cutting device, the cutting assembly further includes a vertical moving assembly and a second mounting seat, the vertical moving assembly is disposed on the first mounting seat, an output end of the vertical moving assembly is connected to the second mounting seat, the spray bar is disposed on the second mounting seat, and the vertical moving assembly can drive the second mounting seat and the spray bar to move in a vertical direction.
As a preferable scheme of the ultrahigh-pressure water cutting device, the cutting assembly further comprises a rotary power part, the rotary power part is arranged on the second mounting seat, an output end of the rotary power part is connected with the spray rod, and the rotary power part can drive the spray rod to rotate.
As a preferable scheme of the ultrahigh-pressure water cutting device, a plurality of spray holes are arranged on the spray rod at intervals, and the distance between every two adjacent spray holes is gradually reduced from inside to outside along the length direction of the spray rod.
As a preferred scheme of the ultrahigh-pressure water cutting device, the spray boom is a cross spray boom, a circulation channel is arranged on the cross spray boom, and the circulation channel is respectively communicated with the plurality of spray holes.
As a preferable scheme of the ultrahigh-pressure water cutting device, the end part of the cross-shaped spray rod is provided with a balance groove.
As a preferable scheme of the ultrahigh-pressure water cutting device, the ultrahigh-pressure water cutting device further comprises a splash shield, and the splash shield is arranged on the periphery of the spray rod.
As a preferable mode of the ultrahigh pressure water cutting device, the cutting assembly further comprises a gas valve and a connecting piece, the connecting piece is positioned between the gas valve and the spray rod, and the gas valve is used for opening the connecting piece to enable the connecting piece to be communicated with the spray rod or closing the connecting piece to enable the connecting piece to be disconnected with the spray rod.
As a preferable scheme of the ultrahigh-pressure water cutting device, the ultrahigh-pressure water cutting device further comprises a high-pressure water assembly, the high-pressure water assembly comprises a high-pressure power part and a pressurization assembly, the high-pressure power part is connected with the pressurization assembly, and an ultrahigh-pressure water outlet of the pressurization assembly is communicated with the connecting piece.
The utility model has the advantages that: the utility model discloses an ultrahigh pressure water cutting device can realize treating the automatic cutout of cutting piece, cutting speed promotes, cutting cost reduces, the spray lance can guarantee that the ultrahigh pressure water of spray lance injection can more comprehensive cutting treat the cutting piece for treating that the cutting piece is rotatory and remove along the horizontal direction, and the spray lance can also remove in order to guarantee the spray lance and treat the distance of cutting piece comparatively suitable along vertical direction for treating the cutting piece for spray lance spun ultrahigh pressure water can more thorough cutting treat the cutting piece.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
Fig. 1 is a schematic view of an ultra-high pressure water cutting apparatus according to an embodiment of the present invention;
fig. 2 is a schematic view of a spray bar provided by an embodiment of the present invention;
fig. 3 is a cross-sectional view of a spray bar provided by an embodiment of the present invention.
In the figure:
1. a spray rod; 101. spraying a hole; 102. a balancing tank; 103. a flow-through channel;
2. a vertical movement assembly; 21. a vertical power member; 22. a reduction gear set; 221. a first gear; 222. a second gear; 23. a second ball screw;
3. a rotary power member;
41. a splash shield; 42. an air valve; 43. a connecting member;
5. a first mounting seat; 51. a first fixing plate; 52. a second fixing plate;
6. a second mounting seat; 61. a first moving plate; 62. a second moving plate;
7. and a guide post.
Detailed Description
In order to make the technical problems, technical solutions and technical effects achieved by the present invention more clear, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
This embodiment provides an ultrahigh pressure water cutting device, this ultrahigh pressure water cutting device be used for cutting the overburden on the Simmons mattress, and the overburden on the Simmons mattress promptly is the piece of waiting to cut of this embodiment, certainly the utility model discloses an in other embodiments, can also be used for cutting other pieces of waiting to cut, specifically select according to actual need. As shown in fig. 1 to 3, the ultrahigh pressure water cutting apparatus of the present embodiment includes a frame (not shown in the drawings) for placing a workpiece to be cut, and a cutting assembly provided on the frame, wherein the cutting assembly includes a spray bar 1, a spray hole 101 is provided on the spray bar 1, the spray bar 1 is configured to be rotatable with respect to the frame and also configured to be movable in a vertical direction and a horizontal direction with respect to the frame, and the spray bar 1 can spray ultrahigh pressure water through the spray hole 101 to cut the workpiece to be cut.
The ultrahigh pressure water cutting device that this embodiment provided can realize treating the automatic cutout of cutting piece, cutting speed promotes, cutting cost reduces, spray lance 1 is rotatory for treating the cutting piece and can guarantee that the ultrahigh pressure water that spray lance 1 jetted can more comprehensive cutting treat the cutting piece along the horizontal direction removal, and spray lance 1 can also remove in order to guarantee spray lance 1 and the distance of treating the cutting piece comparatively suitable along vertical direction for treating the cutting piece, make the cutting of spray lance 1 spun ultrahigh pressure water can be more thorough treat the cutting piece.
The cutting assembly of this embodiment includes a horizontal movement assembly (not shown in the figure) and a first mounting base 5, the horizontal movement assembly is disposed on the machine frame, the output end of the horizontal movement assembly is connected with the first mounting base 5, and the horizontal movement assembly can drive the first mounting base 5 to move along the horizontal direction.
Specifically, the horizontal migration subassembly of this embodiment includes horizontal power spare, reduction gear and first ball, horizontal power spare is rotating electrical machines, first ball includes first screw rod and locates the nut on the first screw rod, the input and the horizontal power spare of reduction gear link to each other, the output and the first screw rod of reduction gear link to each other, the nut is located on first mount pad 5, horizontal power spare can drive the reduction gear and drive first screw rod and rotate, thereby make the nut drive 5 along the horizontal direction removal of first mount pad, the horizontal direction of this embodiment is the length direction of Simmons mattress. As shown in fig. 1, the first mounting base 5 of the present embodiment includes a first fixing plate 51, a second fixing plate 52 and a vertical fixing plate (not shown in the figure), the second fixing plate 52 is fixedly mounted on the first fixing plate 51, the vertical fixing plate is fixedly disposed on the first fixing plate 51, and the nut is disposed on the vertical fixing seat. Of course, in other embodiments of the present invention, the horizontal moving component is not limited to this limitation of this embodiment, and may also be a linear driving mechanism such as a cylinder-push rod combination, a motor-gear-rack combination, and the like, and is specifically configured according to actual needs. The form of the first mounting seat 5 is not limited to this limitation of the embodiment, and may be an integrally molded structure, which is specifically selected according to actual needs.
In other embodiments, the ultrahigh-pressure water cutting device may further include two horizontal movement assemblies, one of the horizontal movement assemblies may drive the spray bar 1 to move along the length direction of the simmons mattress, and the other horizontal movement assembly may drive the spray bar 1 to move along the width direction of the simmons mattress, or only one horizontal movement assembly may be provided to drive the spray bar 1 to move along the width direction of the simmons mattress, and the horizontal movement assembly is specifically provided according to actual needs.
As shown in fig. 1, the cutting assembly of this embodiment further includes a vertical moving assembly 2, a second mounting seat 6 and a rotary power member 3, the vertical moving assembly 2 is disposed on the first mounting seat 5, an output end of the vertical moving assembly 2 is connected to the second mounting seat 6, and the vertical moving assembly 2 can drive the second mounting seat 6 and the spray bar 1 to move in the vertical direction. The rotary power piece 3 is arranged on the second mounting seat 6, the output end of the rotary power piece 3 is connected with the spray rod 1, the rotary power piece 3 can drive the spray rod 1 to rotate,
as shown in fig. 1, the second mounting base 6 of the present embodiment includes a first moving plate 61 and a second moving plate 62, the first moving plate 61 and the second moving plate 62 are connected through a guide post 7, the first moving plate 61 is located between a first fixed plate 51 and a second fixed plate 52, and a guide hole is arranged on the first fixed plate 51, one end of the guide post 7 is fixedly mounted on the first moving plate 61, and the other end of the guide post passes through the guide hole to be connected with the second moving plate 62, the rotating power component 3 is fixedly mounted on the second moving plate 62, an output end of the vertical moving component 2 is connected with the first moving plate 61, and the vertical moving component 2 can drive the first moving plate 61 to drive the second moving plate 62, the rotating power component 3 and the spray bar 1 to move in the vertical direction through the guide post 7.
Further, as shown in fig. 1, the vertical moving assembly 2 of the present embodiment includes a vertical power component 21, a reduction gear set 22, and a second ball screw 23, the vertical power component 21 is a rotating electrical machine, the reduction gear set 22 includes a first gear 221 and a second gear 222 engaged with the first gear 221, the second ball screw 23 includes a second screw and a second nut disposed on the second screw, the first moving plate 61 is fixed and rotated on the second nut, an output end of the vertical power component 21 is connected to the first gear 221 to drive the first gear 221 to rotate, an angular velocity of the second gear 222 is smaller than an angular velocity of the first gear 221 to achieve the purpose of speed reduction, and the second gear 222 is connected to the second screw to drive the second moving plate to rotate, so that the second nut and the first screw 61 move along the vertical direction. Of course, in other embodiments of the present invention, the vertical moving component 2 is not limited to this limitation of this embodiment, and may also be a linear driving mechanism such as a cylinder-push rod combination, a motor-gear-rack combination, and the like, and is specifically configured according to actual needs. The form of the first mounting seat 5 is not limited to this limitation of the embodiment, and may be an integrally molded structure, which is specifically selected according to actual needs.
Of course, in the utility model discloses in other embodiments, the positional relationship of horizontal migration subassembly, first mount pad 5, vertical migration subassembly 2, second mount pad 6 and rotary power piece 3 is not limited to this kind of the restriction of this embodiment, can also be with vertical migration subassembly 2 setting in the frame, the horizontal migration subassembly, first mount pad 5 sets up on second mount pad 6, vertical migration subassembly can drive second mount pad 6 and drive the horizontal migration subassembly, first mount pad 5, rotary power piece 3 and spray lance 1 move along vertical direction, rotary power piece 3 sets up on first mount pad 5, the output of rotary power piece 3 is connected with spray lance 1 and rotates with drive spray lance 1, the horizontal migration subassembly can drive first mount pad 5 and drive rotary power piece 3, spray lance 1 moves along horizontal direction.
The ultrahigh pressure water cutting device further comprises a high pressure water assembly (not shown in the figure), the high pressure water assembly can pressurize ultrahigh pressure water, the high pressure water assembly comprises a high pressure power part and a pressurizing assembly, the high pressure power part is connected with the pressurizing assembly, the pressurizing assembly can prepare ultrahigh pressure water, and an ultrahigh pressure water outlet of the pressurizing assembly is communicated with the spray rod 1, so that the ultrahigh pressure water is provided for the spray rod 1. Specifically, the high-pressure water component belongs to the prior art, and is specifically available by outsourcing, and is not described herein again.
As shown in fig. 2, the spray bar 1 of the present embodiment is a cross-shaped spray bar, that is, the cross-shaped spray bar is composed of four spray bar units with the same length, and the distance between two adjacent spray holes 101 on each spray bar unit is gradually reduced from inside to outside in the length direction of the spray bar units. As shown in fig. 2 and 3, in particular, the cross-shaped spray bar of the present embodiment is provided with a flow channel 103 and twenty spray holes 101, and the flow channel 103 is respectively communicated with the twenty spray holes 101. Each spray rod unit is provided with five spray holes 101, and the linear velocity of any point on the spray rod unit is gradually increased along the outward direction of the center of the cross spray rod, so that the distance between two adjacent spray holes 101 is gradually reduced along the outward direction of one end of the spray rod unit connected with the other spray rod unit, and the ultrahigh pressure water sprayed from the spray holes 101 can comprehensively cut a to-be-cut piece. Certainly, in the utility model discloses in other embodiments, spray lance 1 is not limited to the cross spray lance of this embodiment, still can be for the spray lance 1 of other shapes, and the number of orifice 101 on the spray lance 1 is also not limited to the twenty of this embodiment, still can be for other numbers, specifically sets up according to actual need.
As shown in fig. 2 and 3, since the cross spray bar may be tilted during rotation, so that the cross spray bar contacts with a workpiece and is worn, in order to reduce the probability of tilting during rotation of the cross spray bar, as shown in fig. 2, the end of the cross spray bar is provided with a balance groove 102.
In order to prevent the ultrahigh pressure water from splashing outward, as shown in fig. 1, the ultrahigh pressure water cutting apparatus of the present embodiment further includes a splash shield 41, and the splash shield 41 is disposed on the outer periphery of the spray bar 1.
As shown in fig. 1, the cutting assembly of the present embodiment further includes an air valve 42 and a link 43, the link 43 being located between the air valve 42 and the spray bar 1, the air valve 42 being used to open the link 43 to communicate the link 43 with the spray bar 1 or to close the link 43 to disconnect the link 43 from the spray bar 1. Specifically, the spray bar 1 is rotatably connected to a link 43, and one end of the link 43 is communicated with the spray bar 1 and the other end is communicated with an ultrahigh pressure water outlet of the high pressure water unit. When a piece to be cut is cut, the air valve 42 is not communicated with air, the spray rod 1 is in a working state, the spray rod 1 is communicated with the pressurizing assembly, ultrahigh pressure water at an ultrahigh pressure water outlet of the pressurizing assembly enters the spray rod 1 through the connecting piece 43, and the piece to be cut can be cut through the ultrahigh pressure water sprayed from the tail end of the spray rod 1; the air valve 42 is ventilated, the spray rod 1 is in a disconnected state, the ultrahigh pressure water at the ultrahigh pressure water outlet of the pressurizing assembly cannot continuously enter the spray rod 1 through the connecting piece 43, so that the ultrahigh pressure water cannot be normally sprayed out of the tail end of the spray rod 1, and the to-be-cut piece cannot be continuously cut at the moment.
When the ultrahigh-pressure water cutting device of the embodiment is used for cutting the covering layer on the Simmons mattress, the specific operation steps are as follows:
placing the Simmons mattress on the frame;
the vertical power member 21 drives the reduction gear set 22 to drive the second ball screw 23 and the spray rod 1 to move so as to adjust the distance between the Simmons mattress and the spray rod 1 to a proper value;
the high-pressure water assembly feeds ultrahigh-pressure water into the connecting piece 43 and the spray rod 1, and the cutting assembly starts to cut the covering layer;
the horizontal power part drives the speed reducer to drive the first ball screw, the first mounting seat 5, the second mounting seat 6 and the spray rod 1 to move along the horizontal direction, and the rotary power part 3 drives the spray rod 1 to rotate at the same time, namely the spray rod 1 rotates simultaneously and moves along the horizontal direction to cut a covering layer on the Simmons mattress;
after the covering layer on the Simmons mattress is completely cut, ventilating the air valve 42, and stopping continuously spraying the ultrahigh pressure water by the spray rod 1;
the high pressure water assembly stops supplying the ultra high pressure water into the connection member 43 and stops supplying the air into the air valve 42.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (10)
1. An ultra-high pressure water cutting apparatus, comprising:
the cutting machine comprises a machine frame, a cutter and a cutter, wherein the machine frame is used for placing a piece to be cut;
the cutting assembly is arranged on the rack and comprises a spray rod (1), spray holes (101) are formed in the spray rod (1), the spray rod (1) can rotate relative to the rack, the spray rod (1) can move in the vertical direction and the horizontal direction relative to the rack, and the spray rod (1) can spray ultrahigh-pressure water through the spray holes (101) to cut the piece to be cut.
2. The ultra-high pressure water cutting device according to claim 1, wherein the cutting assembly comprises a horizontal moving assembly and a first mounting seat (5), the horizontal moving assembly is arranged on the rack, an output end of the horizontal moving assembly is connected with the first mounting seat (5), and the horizontal moving assembly can drive the first mounting seat (5) to move in the horizontal direction.
3. The ultra-high pressure water cutting device according to claim 2, characterized in that the cutting assembly further comprises a vertical moving assembly (2) and a second mounting seat (6), the vertical moving assembly (2) is arranged on the first mounting seat (5), the output end of the vertical moving assembly (2) is connected with the second mounting seat (6), the spray rod (1) is arranged on the second mounting seat (6), and the vertical moving assembly (2) can drive the second mounting seat (6) and the spray rod (1) to move along the vertical direction.
4. Ultra-high pressure water cutting device according to claim 3, characterized in that the cutting assembly further comprises a rotary power member (3), the rotary power member (3) is arranged on the second mounting seat (6), the output end of the rotary power member (3) is connected with the spray bar (1), and the rotary power member (3) can drive the spray bar (1) to rotate.
5. The ultrahigh-pressure water cutting device according to claim 1, wherein a plurality of the spray holes (101) are arranged on the spray rod (1) at intervals, and the distance between two adjacent spray holes (101) is gradually reduced from inside to outside along the length direction of the spray rod (1).
6. The ultra-high pressure water cutting device according to claim 5, wherein the spray bar (1) is a cross spray bar, a flow passage (103) is arranged on the cross spray bar, and the flow passage (103) is respectively communicated with a plurality of spray holes (101).
7. Ultra-high pressure water cutting device according to claim 6, characterized in that the end of the cross lance is provided with a balancing slot (102).
8. Ultra-high pressure water cutting device according to claim 1, further comprising a splash shield (41), the splash shield (41) being provided at the outer periphery of the spray bar (1).
9. Ultra-high pressure water cutting device according to claim 1, wherein the cutting assembly further comprises a gas valve (42) and a connection (43), the connection (43) being located between the gas valve (42) and the spray bar (1), the gas valve (42) being adapted to open the connection (43) to communicate the connection (43) with the spray bar (1) or to close the connection (43) to disconnect the connection (43) from the spray bar (1).
10. The ultra-high pressure water cutting device according to claim 9, further comprising a high pressure water assembly, wherein the high pressure water assembly comprises a high pressure power member and a pressurizing assembly, the high pressure power member is connected with the pressurizing assembly, and an ultra-high pressure water outlet of the pressurizing assembly is communicated with the connecting member (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021861021.XU CN213381952U (en) | 2020-08-31 | 2020-08-31 | Ultrahigh-pressure water cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021861021.XU CN213381952U (en) | 2020-08-31 | 2020-08-31 | Ultrahigh-pressure water cutting device |
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| Publication Number | Publication Date |
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| CN213381952U true CN213381952U (en) | 2021-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021861021.XU Active CN213381952U (en) | 2020-08-31 | 2020-08-31 | Ultrahigh-pressure water cutting device |
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| CN (1) | CN213381952U (en) |
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