CN213360127U - Variable section lining trolley - Google Patents

Variable section lining trolley Download PDF

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Publication number
CN213360127U
CN213360127U CN202120764110.0U CN202120764110U CN213360127U CN 213360127 U CN213360127 U CN 213360127U CN 202120764110 U CN202120764110 U CN 202120764110U CN 213360127 U CN213360127 U CN 213360127U
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Prior art keywords
bracket
assembly
template
additional
lining trolley
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CN202120764110.0U
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Chinese (zh)
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龚俊
曾勇
罗权
熊幸
刘欢
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Hunan Wuxin Tunnel Intelligent Equipment Co Ltd
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Hunan Wuxin Tunnel Intelligent Equipment Co Ltd
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Abstract

The utility model provides a variable section lining cutting platform truck. Comprises a portal assembly, a template assembly and a bracket assembly; the template assembly comprises a first template and a second template which are detachably connected; the bracket assembly comprises a first bracket connected with the first template and a second bracket connected with the second template; the first bracket and the second bracket are respectively connected to two sides of the portal assembly through a telescopic mechanism and used for realizing the change of the section of the lining trolley; the bracket assembly also comprises an additional beam arranged on the gantry assembly, and the length direction of the additional beam is parallel to the telescopic direction of the telescopic mechanism; the first bracket and the second bracket are movably connected with the additional beam through the sliding seat. The utility model drives the first template and the second template to move relatively through the telescopic mechanism, so as to realize the change of the section of the lining trolley; the combination of the sliding seat and the additional cross beam can ensure the stability of the additional cross beam for guiding the first bracket and the second bracket.

Description

Variable section lining trolley
Technical Field
The utility model relates to a tunnel construction equipment technical field, concretely relates to variable section lining cutting platform truck.
Background
In the tunnel lining work progress, when traditional platform truck became the cross section, need dismantle bracket crossbeam and top template and carry out whole change, complex operation and work load are big, and the efficiency of construction is low. In the prior art, a trolley with a section adjusted by a telescopic device generally has the problem that a template and a bracket are easy to tip over due to the fact that the center of gravity changes after the template moves towards two sides of the trolley and no limiting device is arranged on the trolley; in addition, the width of the portal frame can also be changed when the cross section is changed, the walking track of the portal frame needs to be paved again, and the operation is complex, so that the construction efficiency is low.
In view of the foregoing, there is a great need for a variable-profile lining trolley that solves the problems of the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a but variable section lining cutting platform truck to solve and realize the problem that the section is become to the lining cutting platform truck fast.
In order to achieve the purpose, the utility model provides a variable section lining trolley, which comprises a portal assembly, a template assembly and a bracket assembly; the template assembly comprises a first template and a second template which are detachably connected; the bracket assembly includes a first bracket connected with the first template and a second bracket connected with the second template; the first bracket and the second bracket are respectively connected to two sides of the portal assembly through telescopic mechanisms so as to realize the change of the section of the lining trolley;
the bracket assembly further comprises an additional beam arranged on the gantry assembly, and the length direction of the additional beam is parallel to the telescopic direction of the telescopic mechanism; the first bracket and the second bracket are movably connected with the additional beam through a sliding seat.
Preferably, the sliding base is provided with a limiting space for accommodating the additional beam, so as to prevent the first template and the second template from tipping in the sliding process.
Preferably, the sliding seat comprises a limiting block and a connecting piece; the limiting blocks are connected with the first bracket or the second bracket, the two limiting blocks are positioned on two sides of the connecting piece, and the limiting blocks and the connecting piece are combined to form a limiting space for containing the additional beam.
Preferably, the connecting piece is a connecting block provided with a sliding plate, and the sliding plate is positioned on the contact surface of the connecting piece and the additional cross beam.
As another preferred scheme, the connecting piece is a roller which is respectively rotatably connected with the two limiting blocks.
As another preferable scheme, a sliding groove matched with the additional beam is arranged on the connecting piece.
Preferably, the first bracket and the second bracket each comprise a bracket beam, a bracket longitudinal beam and a support rod; the bracket beam is connected to the gantry assembly through the telescopic mechanism; the bracket longitudinal beam is connected with a plurality of sliding seats positioned on the same side of the portal assembly, and the length direction of the bracket longitudinal beam is vertical to that of the additional cross beam; the support rod is arranged on the bracket longitudinal beam and is used for supporting the template assembly.
Preferably, the bracket beam is provided with a plurality of fixed hole groups for connecting with the portal assembly.
Preferably, the bracket assembly further comprises a bracket extension connected between the two bracket beams.
Preferably, the first template and the second template both comprise a side die and a top die; the side die is movably connected with the top die; the template assembly further comprises a middle template connected between the two top templates.
Use the technical scheme of the utility model, following beneficial effect has:
(1) in the utility model, the template assembly comprises a first template and a second template which are detachably connected, and the bracket assembly comprises a first bracket connected with the first template and a second bracket connected with the second template; the first bracket and the second bracket are respectively connected to two sides of the portal assembly through telescopic mechanisms to drive the first template and the second template to move relatively so as to realize the change of the section of the lining trolley.
(2) The utility model discloses in, the bracket assembly is still including setting up the additional crossbeam on the portal assembly, and first bracket and second bracket all are connected with the additional crossbeam through the slide to guarantee the stability of additional crossbeam to first bracket and second bracket direction.
(3) The utility model discloses in, be equipped with the spacing space that is used for holding additional crossbeam on the slide for prevent that first template and second template from tumbling at the slip in-process.
(4) The utility model discloses in, first bracket and second bracket are along the motion of additional crossbeam, and portal assembly structure does not change, need not lay the walking track of portal assembly again, has reduced the work load because of the section of becoming produces, has promoted the efficiency of construction.
(5) The utility model discloses in, the connecting piece can be multiple form, is convenient for carry on spacingly to the additional crossbeam, reduces the resistance between slide and the additional crossbeam simultaneously.
(6) In the utility model, after the trolley is changed into a section, the bracket beams on the two sides are connected into a whole through the bracket lengthening section, so that the stability of the whole structure of the bracket assembly can be improved; the gap between the two top molds is filled through the middle template, so that the stability of the whole structure of the template assembly can be improved.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
fig. 1 is a schematic structural view of a variable-section lining trolley in embodiment 1 of the present application;
FIG. 2 is a schematic view of the connection between the bracket assembly and the door frame assembly in embodiment 1 of the present application;
FIG. 3 is a schematic connection diagram of an additional cross beam, a sliding seat and a bracket longitudinal beam in embodiment 1 of the application;
FIG. 4 is a schematic structural diagram of a first carriage in embodiment 1 of the present application;
fig. 5 is a schematic structural diagram of a second sliding seat in embodiment 2 of the present application;
fig. 6 is a schematic structural view of a third carriage in embodiment 3 of the present application;
the device comprises a door frame assembly, a template assembly, a 2.1a, a first template, a 2.1b, a second template, a 2.1.1, a side template, a 2.1.2, a top template, a 2.2, a middle template, a 3, a bracket assembly, a 3.1a, a first bracket, a 3.1b, a second bracket, a 3.1.1, a bracket beam, a 3.1.2, a bracket longitudinal beam, a 3.1.3, a support rod, a 3.2, an additional beam, a 3.3a, a first sliding seat, a 3.3b, a second sliding seat, a 3.3c, a third sliding seat, a 3.3.3.1, a limiting block, a 3.3.2a, a first connecting piece, a 3.3.2b, a second connecting piece, a 3.3.3.2 c, a third connecting piece, a 3.4, a bracket lengthening section, a 4 and a telescopic mechanism.
Detailed Description
The embodiments of the invention will be described in detail hereinafter with reference to the accompanying drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
Example 1:
referring to fig. 1 to 4, the present embodiment is applied to a variable section lining trolley, when a tunnel section changes, a lining section of the trolley changes accordingly.
A variable section lining trolley comprises a portal assembly 1, a template assembly 2 and a bracket assembly 3, as shown in figure 1; the template assembly 2 comprises a first template 2.1a and a second template 2.1b which are detachably connected; the bracket assembly 3 comprises a first bracket 3.1a connected with the first template 2.1a and a second bracket 3.1b connected with the second template 2.1 b; the first bracket 3.1a and the second bracket 3.1b are respectively connected to two sides of the portal assembly 1 through a telescopic mechanism 4, and drive the first template 2.1a and the second template 2.1b to move relatively so as to realize the change of the cross section of the lining trolley;
the bracket assembly 3 further comprises an additional beam 3.2 arranged on the gantry assembly 1, and the length direction of the additional beam 3.2 is parallel to the telescopic direction of the telescopic mechanism 4; the first bracket 3.1a and the second bracket 3.1b are movably connected with the additional beam 3.2 through sliding seats; in this embodiment, in order to ensure the stability of the additional beam 3.2 in guiding the first bracket 3.1a and the second bracket 3.1b, two additional beams 3.2 are arranged in parallel on the gantry assembly 1, and each additional beam 3.2 is provided with two sliding seats, as shown in fig. 3; the two carriages are intended to be connected to a first carriage 3.1a and a second carriage 3.1b, respectively.
In this embodiment, the additional beam 3.2 is a high-strength rectangular steel pipe, and the sliding base is provided with a limiting space for accommodating the additional beam 3.2, so as to prevent the first formwork 2.1a and the second formwork 2.1b from tipping in the sliding process. In this embodiment, the sliding seat is provided with a U-shaped limiting space for accommodating the additional beam 3.2, the first bracket 3.1a or the second bracket 3.1b is installed at the top of the sliding seat, and the additional beam 3.2 is located in the closed space formed by the sliding seat and the first bracket 3.1a or the second bracket 3.1b, so that the first template 2.1a and the second template 2.1b are prevented from tipping in the sliding process due to the limiting function of the sliding seat.
The sliding seat comprises a limiting block 3.3.1 and a connecting piece, as shown in figure 4; stopper 3.3.1 top with first bracket 3.1a or second bracket 3.1b is connected, and stopper 3.3.1 bottom is connected with the connecting piece, two stopper 3.3.1 is located the connecting piece both sides, stopper 3.3.1 with the connecting piece combination forms and is used for holding additional crossbeam 3.2's spacing space.
In this embodiment, the connecting element is a connecting block (i.e. connecting element one 3.3.2a in fig. 4) provided with a sliding plate, which is located on the contact surface of the connecting element and the additional beam 3.2. The sliding plate is installed through bolts, and the sliding plate in the embodiment is a polytetrafluoroethylene sliding plate, so that the frictional resistance between the first sliding seat 3.3a and the additional cross beam 3.2 can be reduced.
With reference to fig. 1 to 3, the first bracket 3.1a and the second bracket 3.1b each comprise a bracket cross beam 3.1.1, a bracket longitudinal beam 3.1.2 and a support bar 3.1.3; the bracket beam 3.1.1 is connected to the gantry assembly 1 through the telescopic mechanism 4; the bracket longitudinal beam 3.1.2 is connected with a plurality of sliding seats positioned on the same side of the portal assembly 1, and the length direction of the bracket longitudinal beam 3.1.2 is vertical to the length direction of the additional cross beam 3.2; the support rods 3.1.3 are arranged on the bracket longitudinal beams 3.1.2 and are used for supporting the template assembly 2.
In this embodiment, the bracket beam 3.1.1 and the support bar 3.1.3 of the first bracket 3.1a are both connected to the first form 2.1a, and the bracket beam 3.1.1 and the support bar 3.1.3 of the second bracket 3.1b are both connected to the second form 2.1b, so as to realize that the first form 2.1a of the form assembly 2 moves along the additional beam 3.2 along with the first bracket 3.1a and the second form 2.1b along with the second bracket 3.1 b.
When the lining trolley becomes a cross section, the bracket cross beam 3.1.1, the bracket longitudinal beam 3.1.2, the support rod 3.1.3 on one side and the corresponding template are connected into a whole (namely the first bracket 3.1a is connected with the first template 2.1a into a whole, the second bracket 3.1b is connected with the second template 2.1a into a whole), the gravity centers of the two integral structures are close to one side in the middle of the trolley, the integral structure can incline towards the middle line side of the trolley when sliding, but because the additional cross beam 3.2 is a fixed beam, the sliding seat is clamped at two sides of the additional cross beam 3.2 in a U shape, when the sliding seat is inclined, the rigid structure of the sliding seat is abutted against the bottom of the additional cross beam 3.2, so that the brackets and the templates at two sides are prevented from inclining; when the template moves to a certain position from two sides, the gravity center of the partial structure changes to the outer side, the sliding seat also has a limiting effect, and the brackets on the two sides and the template are prevented from tipping towards the outer side. Secondly, because the telescopic mechanisms 4 at the front end and the rear end of the trolley are difficult to ensure absolute synchronization when the trolley contracts or extends, the front end and the rear end of the trolley are likely to be in tandem and deflect integrally in the sliding process, and when the trolley is about to deflect, the rigid structures at the two sides of the sliding seat are propped against the two sides of the additional cross beam 3.2, and the deflection of the trolley is also limited, so that the sliding seat plays a limiting role, and the trolley can only move forwards or backwards along the direction of the additional cross beam 3.2 when the cross section of the trolley moves transversely. The sliding plate is arranged at the bottom of the sliding seat, so that the function of reducing friction is achieved.
The bracket beam 3.1.1 is provided with a plurality of fixed hole groups for being connected with the portal assembly 1, and when the first bracket 3.1a and the second bracket 3.1b move to the corresponding cross section of the lining trolley, the bracket beam 3.1.1 is fixed with the portal assembly 1 through bolts, so that the stability of the trolley structure is ensured.
Bracket assembly 3 is still including connecting in two bracket extension section 3.4 between the bracket crossbeam 3.1.1 connects the bracket crossbeam 3.1.1 of both sides as whole through bracket extension section 3.4, promotes bracket assembly 3's overall structure stability.
The telescopic mechanism 4 is positioned at the bottom of the bracket beam 3.1.1, so that the lining trolley is convenient to realize compact structure; the two ends of the telescopic mechanism 4 are respectively hinged with the portal assembly 1 and the bracket beam 3.1.1, so that certain movement allowance exists in connection between the components, and the damage of the components caused by rigid connection between the components is avoided. The telescopic mechanism 4 can be selected from oil cylinders, jacks and other parts, and in the embodiment, the telescopic mechanism 4 is an oil cylinder.
In this embodiment, the first template 2.1a and the second template 2.1b each include a side mold 2.1.1 and a top mold 2.1.2; the side die 2.1.1 is movably connected with the top die 2.1.2, so that the relative positions of the side die 2.1.1 and the top die 2.1.2 can be adjusted conveniently to adapt to different tunnel sections; the formwork assembly 2 further comprises a middle formwork 2.2 connected between the two top formworks 2.1.2, and when the section of the lining trolley is enlarged, a gap between the two top formworks 2.1.2 is filled through the middle formwork 2.2.
The specifications of the bracket lengthened section 3.4 and the middle template 2.2 are determined according to the section change condition of the lining trolley, and one trolley can be provided with the bracket lengthened section 3.4 and the middle template 2.2 with a plurality of specifications so as to adapt to the lining working conditions of tunnel sections with a plurality of specifications.
The use method of the variable cross-section lining trolley comprises the following steps: the lining trolley is in an initial state that two bracket cross beams 3.1.1 are connected through bolts, two top molds 2.1.2 are also connected through bolts, and the bracket cross beams 3.1.1 are connected with the framework assembly 1 through bolts. When the cross section of the lining trolley needs to be enlarged, firstly, the two bracket cross beams 3.1.1, the two top molds 2.1.2 and the bolts between the bracket cross beams 3.1.1 and the door frame assembly 1 are removed; then the first bracket 3.1a and the second bracket 3.1b are relatively moved through the telescopic mechanism 4, and the first template 2.1a and the second template 2.1b are also moved along with the first bracket 3.1a and the second bracket 3.1 b; when the first template 2.1a and the second template 2.1b reach the required lining section position, the two sides of the bracket lengthened section 3.4 are connected with the bracket cross beams 3.1.1 at the two sides through bolts, the two sides of the middle template 2.2 are connected with the top templates 2.1.2 at the two sides through bolts, and the bracket cross beam 3.1.1 is connected with the portal assembly 1 through bolts, so that the lining of the tunnel can be started.
Example 2:
referring to fig. 5, the embodiment of the lining trolley with the variable section is applied to the change of the section of the tunnel, and the lining section of the trolley is changed along with the change of the section of the tunnel.
The difference between this embodiment and embodiment 1 is that the connecting member (i.e., the second connecting member 3.3.2 b) of the sliding seat (i.e., the second sliding seat 3.3 b) is a roller rotatably connected to the two limiting blocks 3.3.1, respectively, and the friction resistance between the second sliding seat 3.3b and the additional beam 3.2 is reduced by the rolling of the roller.
Example 3:
referring to fig. 6, the embodiment of the lining trolley with the variable section is applied to the change of the section of the tunnel, and the lining section of the trolley is changed along with the change of the section of the tunnel.
The difference between this embodiment and embodiment 1 is that the connecting piece (i.e. the connecting piece three 3.3.2 c) of the sliding base (i.e. the sliding base three 3.3 c) is provided with a sliding groove matched with the additional beam 3.2, and the inner wall of the sliding groove is provided with a resistance reducing layer. In this embodiment, the additional beam 3.2 is an i-beam, and the chutes of the connecting pieces three 3.3.2c can be directly clamped on the beam plate of the additional beam 3.2.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A variable cross-section lining trolley is characterized by comprising a portal assembly (1), a template assembly (2) and a bracket assembly (3); the template assembly (2) comprises a first template (2.1 a) and a second template (2.1 b) which are detachably connected; the bracket assembly (3) comprises a first bracket (3.1 a) connected with the first template (2.1 a) and a second bracket (3.1 b) connected with the second template (2.1 b); the first bracket (3.1 a) and the second bracket (3.1 b) are respectively connected to two sides of the portal assembly (1) through a telescopic mechanism (4) so as to realize the change of the section of the lining trolley;
the bracket assembly (3) further comprises an additional beam (3.2) arranged on the gantry assembly (1), and the length direction of the additional beam (3.2) is parallel to the telescopic direction of the telescopic mechanism (4); the first bracket (3.1 a) and the second bracket (3.1 b) are movably connected with the additional beam (3.2) through sliding seats.
2. A lining trolley according to claim 1, characterized in that said carriage is provided with a space for housing said additional beams (3.2) to prevent said first template (2.1 a) and said second template (2.1 b) from tipping during sliding.
3. A variable-section lining trolley according to claim 2, characterized in that said slide comprises limit blocks (3.3.1) and connecting members; stopper (3.3.1) with first bracket (3.1 a) or second bracket (3.1 b) are connected, two stopper (3.3.1) are located the connecting piece both sides, stopper (3.3.1) with the connecting piece combination forms and is used for holding the spacing space of additional crossbeam (3.2).
4. A lining trolley according to claim 3, characterised in that the connecting elements are connecting blocks provided with sliding plates on the contact surfaces of the connecting elements and the additional beams (3.2).
5. A lining trolley according to claim 3, characterized in that said connecting elements are rollers rotatably connected to said two limit blocks (3.3.1), respectively.
6. A lining trolley according to claim 3, characterised in that the connecting elements are provided with sliding grooves matching the additional beams (3.2).
7. A variable profile lining trolley according to any one of claims 1 to 6, wherein the first carriage (3.1 a) and the second carriage (3.1 b) each comprise a carriage cross beam (3.1.1), a carriage longitudinal beam (3.1.2) and a support bar (3.1.3); the bracket beam (3.1.1) is connected to the gantry assembly (1) through the telescopic mechanism (4); the bracket longitudinal beams (3.1.2) are connected with a plurality of sliding seats positioned on the same side of the portal assembly (1), and the length direction of the bracket longitudinal beams (3.1.2) is vertical to that of the additional cross beams (3.2); the support rods (3.1.3) are arranged on the bracket longitudinal beams (3.1.2) and are used for supporting the template assembly (2).
8. A lining trolley according to claim 7, characterised in that the carrier beams (3.1.1) are provided with sets of fixing holes for connection to the mast assembly (1).
9. A variable profile lining trolley according to claim 7, wherein the carriage assembly (3) further comprises a carriage extension (3.4) connected between the two carriage beams (3.1.1).
10. A lining trolley according to claim 1, characterized in that said first formwork (2.1 a) and second formwork (2.1 b) each comprise a side formwork (2.1.1) and a top formwork (2.1.2); the side die (2.1.1) is movably connected with the top die (2.1.2); the formwork assembly (2) further comprises a middle formwork (2.2) connected between the two top formworks (2.1.2).
CN202120764110.0U 2021-04-15 2021-04-15 Variable section lining trolley Active CN213360127U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120764110.0U CN213360127U (en) 2021-04-15 2021-04-15 Variable section lining trolley

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120764110.0U CN213360127U (en) 2021-04-15 2021-04-15 Variable section lining trolley

Publications (1)

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CN213360127U true CN213360127U (en) 2021-06-04

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