CN213352901U

CN213352901U - Automatic production device for small concrete prefabricated part

Info

Publication number: CN213352901U
Application number: CN202021702608.6U
Authority: CN
Inventors: 周文忠; 季学军; 王涛; 刘芫青; 管凌汉; 赵加红; 赵亮; 杜芳
Original assignee: Jiangsu Huasheng New Architectural Technology Co ltd
Current assignee: Jiangsu Huasheng New Architectural Technology Co ltd
Priority date: 2020-08-17
Filing date: 2020-08-17
Publication date: 2021-06-04
Anticipated expiration: 2030-08-17

Abstract

The utility model belongs to the technical field of road construction, in particular to an automatic production device for concrete small-sized prefabricated components, which comprises a device body, wherein a feeding bin is arranged at the top of the device body, a controller is arranged outside the feeding bin, a platform is arranged inside the device body, a rotating device is arranged inside the platform, a mold is arranged outside the rotating device and is positioned at the top of the platform, a hydraulic machine is arranged above the platform, the utility model is provided with a connecting rod and a first electric telescopic rod which are mutually matched with a pressing plate, after the hydraulic machine drives the pressing plate to extrude a prefabricated component in the mold, the hydraulic machine stops working, the mold moves upwards along the vertical direction of the pressing plate under the action of the connecting rod and the first electric telescopic rod, the demolding work is finished, and the function of automatic demolding of the device is realized, the problem of traditional drawing of patterns need the manual work to carry out the drawing of patterns is solved.

Description

Automatic production device for small concrete prefabricated part

Technical Field

The utility model belongs to the technical field of road construction, concretely relates to small-size prefabricated component automatic production device of concrete.

Background

In the traditional road construction field, the small-size prefabricated component of required concrete is made generally in large quantities, the task is heavy in the construction, because traditional construction process needs to occupy great construction land, consumes a large amount of manpower and materials simultaneously, consequently need design a production efficient automation line urgently, the in-process that demolds needs the manual work to carry out the drawing of patterns, leads to the prefab to damage easily, and still need install new mould after accomplishing the drawing of patterns, had both influenced work efficiency and had increased workman's intensity of labour like this.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a small-size prefabricated component automatic production device of concrete to it needs a large amount of moulds to put forward the manufacturing prefab in solving above-mentioned background art, and needs the manual work to carry out the problem of drawing of patterns.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic production device for small precast concrete components comprises a device body, wherein a feeding bin is arranged at the top of the device body, a controller is arranged outside the feeding bin, a platform is arranged inside the device body, a rotating device is arranged inside the platform, a mould is arranged outside the rotating device, the mould is positioned at the top of the platform, a hydraulic press is arranged above the platform, one end of the hydraulic press is fixedly connected with a pressing plate, the pressing plate is positioned right above the die, the top of the platform is provided with a feeding device, one end of the feeding device is positioned at one side of the die, the feeding device is positioned at one side close to the rotating platform, the discharging device is arranged at one side of the platform close to the hydraulic machine, one side of the discharging device is provided with a discharging platform, and one end of the discharging platform is positioned outside the device body.

Preferably, the rotating device comprises a rotating table and a motor, the motor is located inside the platform, the rotating table is located at the top of the motor, and the rotating table is rotatably connected with the motor.

Preferably, the outside of revolving stage is rotated and is connected with the connecting rod, one side of mould is seted up flutedly, the one end of connecting rod is located the inside of recess, the connecting rod rotates with the recess to be connected, rotate on the outer wall of revolving stage and install first electric telescopic handle, first electric telescopic handle's one end is located the top of connecting rod, the connecting rod rotates with first electric telescopic handle to be connected.

Preferably, material feeding unit includes dead lever and plectrum, the dead lever is located the top of platform, and dead lever and platform fixed connection, the one end of plectrum is located the outside of dead lever, and the plectrum rotates with the dead lever to be connected, one side of discharging device is provided with second electric telescopic handle, the one end of second electric telescopic handle is located one side of plectrum, and second electric telescopic handle rotates with the plectrum to be connected.

Preferably, the discharging device comprises an installation frame and a rotating rod, the rotating rod is located inside the installation frame, and the rotating rod is rotatably connected with the installation frame.

Preferably, the bottom in feeding storehouse is provided with the feed inlet, the feed inlet is located the inside of device body, and the bottom of feed inlet is located the mould directly over, the internally mounted of feed inlet has the slider, the one end of slider is located the outside of feed inlet, slider and feed inlet sliding connection, the externally mounted of slider has third electric telescopic handle, the one end of third telescopic handle is located the outer wall of feed inlet, third electric telescopic handle and feed inlet fixed connection.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses set up connecting rod and the electric telescopic handle of mutually supporting with the clamp plate, behind the prefab in the hydraulic press drive clamp plate extrusion die, hydraulic press stop work, the mould is under connecting rod and electric telescopic handle's effect, along the vertical direction upward movement of clamp plate, accomplishes the drawing of patterns work of prefab, has realized the function of device automatic drawing of patterns, has solved traditional drawing of patterns and has needed the artifical problem that carries out the drawing of patterns.

(2) The utility model discloses set up the rotary device who drives the mould rotation, through rotary device under the drive of motor, let the mould rotate on the platform, let the mould can cyclic utilization, solved and made the problem that the prefab needs a large amount of moulds.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a schematic view of the mold and the connecting rod of the present invention;

FIG. 4 is an enlarged view taken at A in FIG. 2;

fig. 5 is a circuit block diagram of the present invention;

in the figure: 1-a feeding bin; 2-the apparatus body; 3-molding; 4-a platform; 5, a motor; 6-mounting a frame; 7-a discharging table; 8-rotating the rod; 9-pressing a plate; 10-a hydraulic press; 11-a feed inlet; 12-a first electric telescopic rod; 13-a connecting rod; 14-a fixation rod; 15-a second electric telescopic rod; 16-a plectrum; 17-a controller; 18-a slide block; 19-a third electric telescopic rod; 20-rotating table; 21-a feeding device; 22-a rotation device; 23-a discharge device; 24-grooves.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: an automatic production device for a small concrete prefabricated part comprises a device body 2, wherein a feeding bin 1 is installed at the top of the device body 2, a controller 17 is installed outside the feeding bin 1, a platform 4 is installed inside the device body 2, a rotating device 22 is installed inside the platform 4, a motor 5 rotates along with the rotating device, a mold 3 filled with concrete comes under a hydraulic machine 10, the hydraulic machine 10 is started to extrude and shape the concrete, the mold 3 is arranged outside the rotating device 22, four molds 3 are arranged in the drawing, the number of the molds 3 can be set according to the requirement of the mold 3, the minimum number is one, the mold 3 is located at the top of the platform 4, the hydraulic machine 10 is arranged above the platform 4, one end of the hydraulic machine 10 is fixedly connected with a pressing plate 9, the pressing plate 9 is located right above the mold 3, a feeding device 21 is installed at the top of the platform 4, one end of the feeding device 21 is located on one side of the mold 3, and the feeding device 21 is positioned at one side close to the rotating platform 20, the discharging device 23 is arranged at one side of the platform 4 close to the hydraulic machine 10, the discharging platform 7 is arranged at one side of the discharging device 23, and one end of the discharging platform 7 is positioned outside the device body 2.

Further, the rotating device 22 comprises a rotating table 20 and a motor 5, the motor 5 is located inside the platform 4, the rotating table 20 is located on top of the motor 5, and the rotating table 20 is rotatably connected with the motor 5.

Specifically, revolving stage 20's outside is rotated and is connected with connecting rod 13, one side of mould 3 is seted up fluted 24, the one end of connecting rod 13 is located fluted 24's inside, connecting rod 13 rotates with fluted 24 to be connected, rotate on revolving stage 20's the outer wall and install first electric telescopic handle 12, the one end of first electric telescopic handle 12 is located connecting rod 13's top, connecting rod 13 rotates with first electric telescopic handle 12 to be connected, hydraulic press 10 extrudes the moulding to the concrete, hydraulic press 10 stop work after the certain time, first electric telescopic handle 12 is flexible to drive connecting rod 13 upwards to rotate, mould 3 is along the vertical upward movement of clamp plate 9, accomplish drawing of patterns work, hydraulic press 10 raises simultaneously, break away from mould 3.

It is worth to say that, the feeding device 21 includes a fixed rod 14 and a dial 16, the fixed rod 14 is located at the top of the platform 4, the fixed rod 14 is fixedly connected with the platform 4, one end of the dial 16 is located outside the fixed rod 14, the dial 16 is rotatably connected with the fixed rod 14, one side of the discharging device 23 is provided with a second electric telescopic rod 15, one end of the second electric telescopic rod 15 is located at one side of the dial 16, the second electric telescopic rod 15 is rotatably connected with the dial 16, the dial 16 pushes the preform into the discharging device 23 under the action of the third electric telescopic rod 19, and finally the preform is discharged from the discharging platform 7, meanwhile, the dial 16 returns to the original position, the mold 3 rotates under the action of the rotating device 22, so as to bring a new preform to be extruded, and form a virtuous cycle.

Further, discharging device 23 includes mounting bracket 6 and bull stick 8, and bull stick 8 is located the inside of mounting bracket 6, and bull stick 8 is connected with mounting bracket 6 is rotated.

Further, the bottom in feeding storehouse 1 is provided with feed inlet 11, feed inlet 11 is located the inside of device body 2, and the bottom of feed inlet 11 is located mould 3 directly over, the internally mounted of feed inlet 11 has slider 18, the one end of slider 18 is located the outside of feed inlet 11,

slider

18 and 11 sliding connection of feed inlet, the externally mounted of slider 18 has third electric telescopic handle 19, the one end of third telescopic handle 19 is located the outer wall of feed inlet 11, third electric telescopic handle 19 and feed inlet 11 fixed connection, through controller 17 control third electric telescopic handle 19 with the quantitative mould 3 that drops into feed inlet 11 below of concrete in feeding storehouse 1, when reaching a certain amount, slider 18 slides and closes feed inlet 11.

In summary, the first electric telescopic rod 12, the second electric telescopic rod 15, the third electric telescopic rod 19, the hydraulic machine 10 and the motor 5 are all electrically connected to the controller 17.

The first electric telescopic rod 12, the second electric telescopic rod 15 and the third electric telescopic rod 19 are all direct current electric push rod telescopic rod reciprocating motors, the hydraulic machine 10 is a single-column hydraulic machine, the motor 5 is a three-phase asynchronous motor, and a PLC controller is adopted as a controller.

The utility model discloses a theory of operation and use flow: when the utility model is used, the stirred concrete is conveyed into the feeding bin 1, the third electric telescopic rod 19 is controlled by the controller 17 to quantitatively put the concrete in the feeding bin 1 into the mould 3 below the feeding port 11, when a certain amount is reached, the sliding block 18 slides to close the feeding port 11, the motor 5 rotates along with the rotation, the mould 3 filled with the concrete is arranged under the hydraulic machine 10, the hydraulic machine 10 is started to extrude and shape the concrete, the hydraulic machine 10 stops working after a certain time, the first electric telescopic rod 12 stretches and retracts to drive the connecting rod 13 to rotate upwards, the mould 3 vertically moves upwards along the pressing plate 9 to complete demoulding work, the hydraulic machine 10 is lifted and separated from the mould 3, the plectrum 16 pushes the prefabricated part into the discharging device 23 under the action of the third electric telescopic rod 19, finally discharging is carried out from the discharging platform 7, and simultaneously, the plectrum 16 returns to the original position, the mould 3 is rotated by the rotating means 22 bringing new preforms to be extruded, forming a virtuous cycle.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a small-size prefabricated component automatic production device of concrete, includes device body (2), its characterized in that: the feeding device is characterized in that a feeding bin (1) is installed at the top of the device body (2), a controller (17) is installed outside the feeding bin (1), a platform (4) is installed inside the device body (2), a rotating device (22) is installed inside the platform (4), a mold (3) is arranged outside the rotating device (22), the mold (3) is located at the top of the platform (4), a hydraulic machine (10) is arranged above the platform (4), a pressing plate (9) is fixedly connected to one end of the hydraulic machine (10), the pressing plate (9) is located right above the mold (3), a feeding device (21) is installed at the top of the platform (4), one end of the feeding device (21) is located on one side of the mold (3), the feeding device (21) is located on one side close to the rotating table (20), and a discharging device (23) is installed on one side, close to the hydraulic machine (10), of the platform (4), one side of the discharging device (23) is provided with a discharging platform (7), and one end of the discharging platform (7) is positioned outside the device body (2).

2. An automatic production device for concrete small prefabricated parts according to claim 1, characterized in that: rotary device (22) include revolving stage (20) and motor (5), motor (5) are located the inside of ground platform (4), revolving stage (20) are located the top of motor (5), and revolving stage (20) rotate with motor (5) and are connected.

3. An automatic production device for concrete small prefabricated parts according to claim 2, characterized in that: the outside of revolving stage (20) is rotated and is connected with connecting rod (13), one side of mould (3) is seted up fluted (24), the one end of connecting rod (13) is located the inside of recess (24), connecting rod (13) rotate with recess (24) and are connected, rotate on the outer wall of revolving stage (20) and install first electric telescopic handle (12), the one end of first electric telescopic handle (12) is located the top of connecting rod (13), connecting rod (13) rotate with first electric telescopic handle (12) and are connected.

4. An automatic production device for concrete small prefabricated parts according to claim 1, characterized in that: feeding device (21) includes dead lever (14) and plectrum (16), dead lever (14) are located the top of ground platform (4), and dead lever (14) and ground platform (4) fixed connection, the one end of plectrum (16) is located the outside of dead lever (14), and plectrum (16) rotate with dead lever (14) and be connected, one side of discharging device (23) is provided with second electric telescopic handle (15), the one end of second electric telescopic handle (15) is located one side of plectrum (16), and second electric telescopic handle (15) rotate with plectrum (16) and be connected.

5. An automatic production device for concrete small prefabricated parts according to claim 1, characterized in that: discharging device (23) include mounting bracket (6) and bull stick (8), bull stick (8) are located the inside of mounting bracket (6), and bull stick (8) are connected with mounting bracket (6) rotation.

6. An automatic production device for concrete small prefabricated parts according to claim 1, characterized in that: the bottom in feeding storehouse (1) is provided with feed inlet (11), feed inlet (11) are located the inside of device body (2), and the bottom of feed inlet (11) is located mould (3) directly over, the internally mounted of feed inlet (11) has slider (18), the one end of slider (18) is located the outside of feed inlet (11), slider (18) and feed inlet (11) sliding connection, the externally mounted of slider (18) has third electric telescopic handle (19), the one end of third electric telescopic handle (19) is located the outer wall of feed inlet (11), third electric telescopic handle (19) and feed inlet (11) fixed connection.