CN213351860U

CN213351860U - Digital energy-saving edge grinding device for energy-saving hollow glass

Info

Publication number: CN213351860U
Application number: CN202021946079.4U
Authority: CN
Inventors: 侯洪明; 魏宏; 侯洪珠
Original assignee: Ningxia Guyan Building Material Co ltd
Current assignee: Ningxia Guyan Building Material Co ltd
Priority date: 2020-09-08
Filing date: 2020-09-08
Publication date: 2021-06-04
Anticipated expiration: 2030-09-08

Abstract

The utility model belongs to the technical field of the glass processing, a energy-conserving cavity glass's digital energy-conserving edging device is related to. The device, which comprises a frame, and install edging mechanism in the frame, transport mechanism and control mechanism, edging mechanism includes the emery wheel, conical gear group and edging motor, transport mechanism includes the conveyer belt, the conveying motor, the action wheel and follow the driving wheel, control mechanism includes light sensor and controller, light sensor sets up in the frame, and be located transport mechanism's feed end department, light sensor and controller electric connection, the edging motor be inverter motor, and with controller electric connection. The device, through inverter motor and optical sensor's combination, effectively avoid edging mechanism and transport mechanism idle running, it is more intelligent, automatic, digital to effective energy saving reduces reactive loss.

Description

Digital energy-saving edge grinding device for energy-saving hollow glass

Technical Field

The utility model belongs to the technical field of the glass processing, a energy-conserving cavity glass's digital energy-conserving edging device is related to.

Background

The edging treatment is an important process for glass processing, and aims to polish the edge of the ground glass so as to enable the ground glass to meet the subsequent use requirement. The existing edging processing device is often in a continuously running state, especially an edging device in a whole glass processing production line, and due to the discontinuity of the production line, the condition that ground glass which is not required to be edged for a long time enters the edging device can often occur, and the edging device is still in a high-speed running state and a reactive loss state at the moment, so that great energy waste is caused.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an energy-conserving cavity glass's digital energy-conserving edging device makes edging device's operation and control more automatic, and the more energy saving reduces reactive loss.

The utility model provides a technical problem as follows.

A digital energy-saving edging device for energy-saving hollow glass comprises a frame, and an edging mechanism, a conveying mechanism and a control mechanism which are arranged on the frame; the edge grinding mechanism comprises a grinding wheel, a conical gear set and an edge grinding motor; an output shaft of the edging motor is connected with a rotating shaft of the grinding wheel through a bevel gear set; the conveying mechanism comprises a conveying belt, a conveying motor, a driving wheel and a driven wheel; the driving wheel and the driven wheel are respectively arranged at two ends of the frame, the conveying belt sequentially wraps the driving wheel and the driven wheel, and an output shaft of the conveying motor is connected with the driving wheel; the control mechanism comprises a light sensor and a controller; the optical sensor is arranged on the rack and positioned at the feeding end of the conveying mechanism, and the optical sensor is electrically connected with the controller; the edging motor is a variable frequency motor and is electrically connected with the controller. According to the technical scheme, the conveying mechanism and the edging mechanism are arranged, so that the hollow glass can be edged by the edging mechanism under the transmission of the conveying mechanism; simultaneously, through setting up control mechanism, light sensor promptly, but in time discernment has or not cavity glass to get into this edging device to the rotational speed of edging motor is adjusted as required, avoids the edging mechanism to last the energy waste that high-speed idle running brought, and the energy saving more accords with digital production requirement more.

Furthermore, in the edge grinding device, the number of the edge grinding mechanisms is 2, and the edge grinding mechanisms are respectively arranged at two sides of the conveying mechanism; the edge grinding device is used for simultaneously carrying out edge grinding treatment on two sides of the same piece of hollow glass.

Furthermore, the number of the conveying mechanisms of the edge grinding device is 2, the conveying mechanisms are arranged in parallel up and down, and the grinding wheel of each edge grinding mechanism is positioned between the conveying belts of the two conveying mechanisms in the horizontal direction; through setting up two transport mechanism, can guarantee that cavity glass's transfer process is more stable.

Furthermore, the conveying motor of the edge grinding device is a variable frequency motor and is electrically connected with the controller; the signal that accessible light sensor received carries out timely regulation and control to the rotational speed of conveying the motor, further the energy saving.

Furthermore, in the edge grinding device, the bevel gear sets comprise a driving bevel gear and a driven bevel gear which are vertically meshed with each other, the number of the bevel gear sets and the number of the grinding wheels are at least 3, the bevel gear sets and the grinding wheels are sequentially arranged side by side, and the driving bevel gears of adjacent bevel gear sets are fixedly connected through a connecting rod; the edge grinding of the hollow glass is more efficient and sufficient by arranging a plurality of groups of grinding wheels; simultaneously, through forming the linkage relation between the adjacent emery wheel for the edging motor can carry out simultaneous control to the multiunit emery wheel, and control process is more convenient, saves the motor more and takes up an area of the space.

Furthermore, the outer edge of the grinding wheel of the edge grinding device is of an inwards concave arc groove structure; the edge grinding device is more in line with the structural form of the edge of the hollow glass, and the edge grinding effect is better.

The digital energy-saving edging device for the energy-saving hollow glass has the advantages that through the combination of the variable frequency motor and the optical sensor, the edging mechanism and the conveying mechanism are effectively prevented from idling, the digital edging device is more intelligent, automatic and digital, the energy is effectively saved, and the reactive loss is reduced; by arranging the two groups of edging mechanisms and the conveying mechanism and combining the structure of the grinding wheel, the edging process is more stable, the effect is better and the efficiency is higher; through forming the linkage relation with the multiunit emery wheel, control process is more convenient, also saves equipment part and takes up an area of the space more.

Drawings

Fig. 1 is a schematic view of the digital energy-saving edging device for energy-saving hollow glass according to the present invention;

fig. 2 is a schematic view of the digital energy-saving edging device of the energy-saving hollow glass of the present invention.

The codes in the figures are respectively: the grinding machine comprises a frame 1, a grinding wheel 2-1, a bevel gear set 2-2, a driving bevel gear 2-21, a driven bevel gear 2-22, an edge grinding motor 2-3, a conveying belt 3-1, a conveying motor 3-2, a driving wheel 3-3, a driven wheel 3-4, an optical sensor 4-1 and a controller 4-2.

Detailed Description

As shown in fig. 1 and fig. 2, a digital energy-saving edging device for energy-saving hollow glass comprises a frame 1, and an edging mechanism, a conveying mechanism and a control mechanism mounted on the frame 1.

The edge grinding mechanism comprises a grinding wheel 2-1, a conical gear set 2-2 and an edge grinding motor 2-3; an output shaft of the edge grinding motor 2-3 is connected with a rotating shaft of the grinding wheel 2-1 through a bevel gear set 2-2, specifically, the bevel gear set 2-2 comprises a driving bevel gear 2-21 and a driven bevel gear 2-22 which are vertically meshed with each other, the number of the bevel gear sets 2-2 and the number of the grinding wheels 2-1 are at least 3, the bevel gear sets are sequentially arranged side by side, and the driving bevel gears 2-21 of the adjacent bevel gear sets 2-2 are fixedly connected through connecting rods; the outer edge of the grinding wheel 2-1 is of an inwards concave arc groove structure.

The conveying mechanism comprises a conveying belt 3-1, a conveying motor 3-2, a driving wheel 3-3 and a driven wheel 3-4; the driving wheel 3-3 and the driven wheel 3-4 are respectively arranged at two ends of the frame 1, the conveyor belt 3-1 sequentially wraps the driving wheel 3-3 and the driven wheel 3-4, and an output shaft of the conveyor motor 3-2 is connected with the driving wheel 3-3.

The number of the conveying mechanisms is 2, the conveying mechanisms are arranged in parallel up and down, and the grinding wheel 2-1 of the edge grinding mechanism is positioned between the conveying belts 3-1 of the two conveying mechanisms in the horizontal direction; the quantity of edging mechanism is 2, and locates transport mechanism's both sides separately.

The control mechanism comprises a light sensor 4-1 and a controller 4-2; the optical sensor 4-1 is arranged on the rack 1 and is positioned at the feeding end of the conveying mechanism, and the optical sensor 4-1 is electrically connected with the controller 4-2; the edge grinding motor 2-3 and the conveying motor 3-2 are variable frequency motors and are electrically connected with the controller 4-2.

The digital energy-saving edging device for the energy-saving hollow glass has the working process that in the actual use process, the front end and the rear end of the edging device can be convenient for conveying the hollow glass by arranging an operation platform or a conveying platform; when the energy-saving hollow glass edging machine is used specifically, energy-saving hollow glass needing edging treatment is conveyed between the two conveying mechanisms 3-2 and continuously moves forwards along with the operation of the conveying motor 3-2; at the moment, the driving bevel gear 2-21 in the bevel gear set 2-2 is driven to rotate along with the rotation of the edge grinding motor 2-3, and then the driven bevel gear 2-22 vertically meshed with the driving bevel gear 2-21 is driven to rotate, and the driven bevel gear 2-22 is connected with the rotating shaft of the grinding wheel 2-1, so that the grinding wheel 2-1 is continuously driven to rotate, and the edge grinding treatment of the energy-saving hollow glass is realized; meanwhile, the driving bevel gears 2-21 of the adjacent bevel gear sets 2-2 are fixedly connected through a connecting rod, so that the rotation of the edge grinding motor 2-3 can drive all the grinding wheels 2-1 to rotate simultaneously; in addition, the outer edge of the grinding wheel 2-1 is of an inwards concave arc groove structure, so that the grinding wheel is more in line with the structural form of the edge of the hollow glass, and the edge grinding effect is better.

Along with the operation of the edge grinding device, when the optical sensor 4-1 positioned at the feeding end of the edge grinding mechanism does not detect the subsequent hollow glass to be processed after the hollow glass leaves the grinding wheel 2-1, the edge grinding motor 2-3 and the conveying motor 3-2 are frequency conversion motors, and at the moment, the two motors can be decelerated through the controller 4-2, so that the energy is saved and the energy consumption is reduced; when the optical sensor 4-1 does not detect the hollow glass to be edge-ground within a certain time, the edge-grinding motor 2-3 and the conveying motor 3-2 stop rotating under the action of the controller 4-2, and the whole edge-grinding device stops running, so that the reactive loss in the working process of the device is greatly reduced.

Claims

1. The digital energy-saving edging device for the energy-saving hollow glass is characterized by comprising a rack (1), and an edging mechanism, a conveying mechanism and a control mechanism which are arranged on the rack (1);

the edge grinding mechanism comprises a grinding wheel (2-1), a conical gear set (2-2) and an edge grinding motor (2-3); an output shaft of the edging motor (2-3) is connected with a rotating shaft of the grinding wheel (2-1) through a bevel gear set (2-2);

the conveying mechanism comprises a conveying belt (3-1), a conveying motor (3-2), a driving wheel (3-3) and a driven wheel (3-4); the driving wheel (3-3) and the driven wheel (3-4) are respectively arranged at two ends of the rack (1), the conveying belt (3-1) sequentially wraps around the driving wheel (3-3) and the driven wheel (3-4), and an output shaft of the conveying motor (3-2) is connected with the driving wheel (3-3);

the control mechanism comprises a light sensor (4-1) and a controller (4-2); the optical sensor (4-1) is arranged on the rack (1) and is positioned at the feeding end of the conveying mechanism, and the optical sensor (4-1) is electrically connected with the controller (4-2);

the edge grinding motor (2-3) is a variable frequency motor and is electrically connected with the controller (4-2).

2. The digital energy-saving edge grinding device according to claim 1, wherein the number of the edge grinding mechanisms is 2, and the edge grinding mechanisms are respectively arranged at two sides of the conveying mechanism.

3. Digital energy-saving edging device according to claim 1, characterized in that said conveying means are 2 in number and arranged in parallel up and down, the grinding wheel (2-1) of said edging means being positioned horizontally between the conveyor belts (3-1) of the two conveying means.

4. The digital energy-saving edging device according to claim 1 or 3, wherein said conveying motor (3-2) is a variable frequency motor and is electrically connected to a controller (4-2).

5. Digital energy-saving edging device according to claim 1 or 2, characterized in that said bevel gear sets (2-2) comprise a drive bevel gear (2-21) and a driven bevel gear (2-22) meshing perpendicularly with each other, said bevel gear sets (2-2) and grinding wheels (2-1) being in the same number and being at least 3 in number, and being arranged side by side in sequence, the drive bevel gears (2-21) of adjacent bevel gear sets (2-2) being fixedly connected by a connecting rod.

6. Digital energy-saving edging device according to claim 1, characterized in that the outer edge of the grinding wheel (2-1) is of concave cambered groove structure.