CN213350980U - Edge planer for reelpipe steel plate - Google Patents
Edge planer for reelpipe steel plate Download PDFInfo
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- CN213350980U CN213350980U CN202021962254.9U CN202021962254U CN213350980U CN 213350980 U CN213350980 U CN 213350980U CN 202021962254 U CN202021962254 U CN 202021962254U CN 213350980 U CN213350980 U CN 213350980U
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Abstract
The utility model belongs to the technical field of steel plate reelpipe equipment, in particular to a reelpipe steel plate edge planer; the device comprises a working base, a pressing beam and a walking trolley; the pressing beam is parallel to a cutting feed line of the edge planer and arranged above the working base station, and a pressing mechanism is arranged on the pressing beam; the front side of the cutting side of the working base is provided with a guide rail which is parallel to the cutting side of the working base and has the same length with the cutting side of the working base, the running trolley is arranged on the guide rail in a sliding way and is connected with a traction mechanism; the walking trolley is provided with two tool holders, the cutting directions of the two tool holders are opposite, and the heights of the two tool holders are aligned with the top surface of the working base. The utility model discloses can guarantee to dig out the welding groove in succession, improve flange edge width size precision to improve straight seam high frequency welding steel pipe welding quality and production efficiency.
Description
Technical Field
The utility model belongs to the technical field of steel sheet reelpipe equipment, concretely relates to reelpipe steel sheet edge planer.
Background
At present, in the production and processing of straight seam high-frequency welded steel pipes, an edge planer is one of key devices on a high-frequency straight seam pipe (cold pipe) production line, and plate edge processing methods mainly comprise an edge scraping machine, a fixed edge planer, a fixed edge milling machine, an edge milling machine and the like. The plate edge processing methods have the defects of low processing efficiency, rough plate edge, discontinuous plate edge, poor width and size precision of the plate edge, incapability of continuously planning a welding groove and the like in different degrees, and the planer tool is high in loss, so that the production cost is high.
In the production of a steel pipe with high automation degree, namely a straight seam high-frequency welding steel pipe, the plate edge machining precision and the plate edge machining efficiency directly influence each process on a production line, the steel pipe forming plate groove, the width dimension precision and the roughness of the groove surface of a straight seam welding pipe plate have obvious influence on the weld quality, the straightness, the roundness, the diameter and other dimension precision and deviation of the steel pipe, and the rapid production of the straight seam high-frequency welding steel pipe is restrained to a certain degree.
SUMMERY OF THE UTILITY MODEL
The utility model provides an above technical problem, it is high to provide a machining precision, and processing range is wide, can process the longitudinal welded tube sheet flange, can process the hot edge planer of pricking board blank flange of jumbo size again.
The utility model adopts the following technical scheme: a pipe coiling steel plate edge planer; comprises a working base, a pressing beam and a walking trolley; the pressing beam is parallel to a cutting feed line of the edge planer and arranged above the working base station, and a pressing mechanism is arranged on the pressing beam; the front side of the cutting side of the working base is provided with a guide rail which is parallel to the cutting side of the working base and has the same length with the cutting side of the working base, the running trolley is arranged on the guide rail in a sliding way and is connected with a traction mechanism; the walking trolley is provided with two tool holders, the cutting directions of the two tool holders are opposite, and the heights of the two tool holders are aligned with the top surface of the working base.
Furthermore, the pressing mechanism is a plurality of hydraulic oil cylinders distributed on the lower portion of the pressing beam along the length direction of the pressing beam, the bottom of the extending end of each hydraulic oil cylinder is connected with a pressing block, and the contact surface of each pressing block and the working base platform is made of rubber.
Furthermore, a rack which is parallel to the guide rail and has the same length with the guide rail is installed on the working base platform, a driving motor is arranged on the walking trolley, a gear meshed with the rack is connected to the output end of the driving motor, and the rack, the driving motor and the gear form the traction mechanism.
Further, the tool apron comprises a lifting mechanism and a transverse feeding mechanism arranged on a sliding part of the lifting mechanism, and a planer tool fixing frame is arranged on the sliding part of the transverse feeding mechanism.
Furthermore, the lifting mechanism of the tool apron comprises a vertical table and a sliding plate, the sliding plate is in sliding clamping connection with the vertical table, a first screw rod is vertically arranged in the vertical table, a first nut matched with the first screw rod is arranged on the sliding plate, and a first hand wheel connected with a first screw rod through a shaft is arranged on the top surface of the vertical table; the transverse feeding mechanism of the tool apron comprises a groove plate fixed on the sliding plate and a sliding block in sliding clamping connection with the groove plate, a second lead screw is horizontally arranged in the sliding block, a second nut matched with the second lead screw is arranged on the groove plate, and a second hand wheel in gear meshing connection with the second lead screw is arranged on the right vertical surface of the sliding block.
Furthermore, the fixing frame comprises two U-shaped frames and a planing tool connecting handle, and the planing tool connecting handle is inserted into the U-shaped frames; the planing tool connecting handle is tightly abutted and fixed through a fastening bolt on the U-shaped frame; the planer tool connecting handle is a hollow pipe body, a plurality of threaded through holes are arranged on one wall surface of the planer tool connecting handle along the length direction of the wall surface, and fastening screws are connected in the threaded through holes.
Further, the distance between the pressing block and the edge of the cutting side of the working base is 10-20 CM.
Compared with the prior art, the utility model has the advantages that:
the utility model provides a reelpipe steel sheet edge planer, processing length finishes at one step, digs out the welding groove in succession, and the steel pipe profiled sheeting bevel face does not have the breakpoint, and the bevel face machining precision is unanimous, and the dress sword mechanism can be along with different pipe bandwidth requirements go on from top to bottom, front and back adjustment; the width dimension precision of the edge of the plate is improved, the width of the plate roll is consistent, the plate roll has higher dimension precision, the edge of the plate roll after edge planing is smooth and clean, and the shape of the edge welding surface is close to that of an I-shaped welding surface, so that the welding quality and the production efficiency of the straight seam high-frequency welding steel pipe are improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the tool holder.
Fig. 3 is a schematic structural view of the infeed mechanism of the tool holder.
Fig. 4 is a schematic structural view of the lifting mechanism of the tool holder.
Figure 5 is a schematic view of the connection of the planing tool and the planing tool connection shank.
In the figure: 1-a working base station; 2-pressing the beam; 3-a walking trolley; 4-a tool apron; 401-a first tool apron; 402-a second tool holder; 5-a hydraulic oil cylinder; 6-a rack; 7-driving a motor; 8-gear; 9-a guide rail; 901-supporting a guide rail; 902-a support rail; 903-auxiliary guide rail; 4-1, standing; 4-2, a sliding plate; 4-3, a groove plate; 4-4, a sliding block; 4-5, a first hand wheel; 4-6, a second hand wheel; 4-7, U-shaped frame; 4-8, a first screw rod; 4-9, a planing tool connecting handle; 4-10, a second nut; 4-11, a second screw rod; 4-12, a first bevel gear; 4-13, a second bevel gear; 4-14, a first nut.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
As shown in fig. 1; a pipe coiling steel plate edge planer comprises a working base 1, a pressing beam 2 and a traveling trolley 3; support frames are placed on two sides of the working base platform 1, and the pressing beam 2 crosses the working base platform 1 and is fixed on the support frames; and the pressing beam 2 is parallel to the cutting feed line of the edge planer and is arranged above the working base platform 1. The pressing beam 2 is provided with a pressing mechanism; the steel plate to be machined is horizontally placed on the working base platform 1, after positioning adjustment, the pressing mechanism tightly presses and fixes the steel plate to be machined on the working base platform 1, and the steel plate to be machined is prevented from deviating in the planing process, so that the groove is not straight and the width is not consistent.
The pressing mechanism is a plurality of hydraulic oil cylinders 5 distributed at the lower part of the pressing beam 2 along the length direction of the pressing beam 2, and the intervals between the hydraulic oil cylinders 5 are equal, so that the steel plate to be processed is ensured to be stressed evenly. Oil paths of a plurality of hydraulic oil cylinders 5 are connected in parallel, the thrust of each oil cylinder is ensured to be consistent, and an oil inlet pipeline and an oil return pipeline are fixed on the pressing beam 2. The cylinder barrel of the hydraulic oil cylinder 5 is fixed on the pressing beam 2, the end of the cylinder rod of the hydraulic oil cylinder 5 is connected with a pressing block, the contact surface of the pressing block and the working base platform 1 (namely the bottom surface of the pressing block) is made of rubber, on one hand, the friction force contacting with the steel plate is increased, on the other hand, the surface of the steel plate is prevented from being scratched, the indentation left on the surface of the steel plate is prevented, and the surface finish of a finished steel. Because the external force applied to the steel plate is concentrated on the cut side during the planing process, the pressing beam 2 is arranged close to the cut edge of the steel plate, namely the distance from the pressing block to the edge of the cutting side of the working base 1 is 10-20 CM.
The utility model discloses a reelpipe steel sheet edge planer adopts and is fixed by the processing steel sheet, the working method of cutting sword action. The front surface of the cutting side of the working base 1 is provided with a guide rail 9 which is parallel to the working base and has the same length, and the walking trolley 3 is arranged on the guide rail 9 in a sliding way.
The guide rail 9 includes a support guide rail 901; a support rail 902; an auxiliary rail 903, wherein the support guide rail 901 and the support guide rail 902 are fixed on the ground, and the auxiliary rail 903 is installed on the working base 1 and above the support guide rail 901; the three guide rails cooperate to limit the traveling trolley 3 to move along the cutting track, and the support guide rail 901 and the auxiliary guide rail 903 cooperate to limit longitudinally, so that the traveling trolley 3 is prevented from jumping.
A rack 6 which is parallel to the guide rail 9 and has the same length is arranged on the working base platform 1, a driving motor 7 is arranged on the walking trolley 3, a gear 8 which is meshed with the rack 6 is connected to the output end of the driving motor 7, and the rack 6, the driving motor 7 and the gear 8 form a traction mechanism of the walking trolley 3; the traction mechanism drives the walking trolley 3 to reciprocate to complete the cutting of the steel plate.
Two tool holders 4 are arranged on the walking trolley 3, the cutting directions of the two tool holders 4 are opposite, so that the walking trolley 3 can cut in the advancing and retreating processes, and the heights of the two tool holders 4 are aligned to the top surface of the working base platform 1. In the advancing process of the travelling trolley 3, the planer tool on the first tool apron 401 cuts, and the planer tool on the second tool apron 402 runs empty; during the retraction of the traveling carriage 3, the planer tool on the second tool apron 402 cuts, and the planer tool on the first tool apron 401 runs empty. So set up, walking dolly 3 just, reverse motion all can cut, compares present edge planer only one-way cutting, improves production efficiency, practices thrift the energy consumption by a wide margin.
As shown in fig. 2, 3, 4; the tool apron 4 comprises a lifting mechanism and a transverse feeding mechanism arranged on a sliding part of the lifting mechanism, and a planer tool fixing frame is arranged on the sliding part of the transverse feeding mechanism. The lifting mechanism of the tool apron 4 comprises a vertical table 4-1 and a sliding plate 4-2, the sliding plate 4-2 is connected with the vertical table 4-1 in a sliding and clamping mode, a first screw rod 4-8 is vertically arranged in the vertical table 4-1, a first nut 4-14 matched with the first screw rod 4-8 is arranged on the sliding plate 4-2, and a first hand wheel 4-5 connected with the first screw rod 4-8 in an axial mode is arranged on the top surface of the vertical table 4-1. By rotating the first hand wheel 4-5, the sliding plate 4-2 drives the transverse feeding mechanism to integrally move up and down, so that the cutting depth adjustment in the up-down direction is completed. The transverse feeding mechanism of the tool apron 4 comprises a groove plate 4-3 fixed on a sliding plate 4-2 and a sliding block 4-4 in sliding clamping connection with the groove plate 4-3, a second screw rod 4-11 is horizontally arranged in the sliding block 4-4, a second nut 4-10 matched with the second screw rod 4-11 is arranged on the groove plate 4-3, a second hand wheel 4-6 in meshing connection with a gear of the second screw rod 4-11 is arranged on the vertical surface of the sliding block 4-4, a second bevel gear 4-13 is connected on the second hand wheel 4-6, a first bevel gear 4-12 is connected on the second screw rod 4-11, and the first bevel gear 4-12 and the second bevel gear 4-13 are meshed to realize 90-degree transmission. The sliding block 4-4 moves back and forth by rotating the second hand wheel 4-6, and the adjustment of the transverse cutting depth is completed.
The prior edge planer has the advantages that a planer tool is directly arranged on a fixed frame, after the planer tool is used for a long time, the planer tool needs to be ground again due to normal abrasion or accidental tool breakage, the tool body becomes short after the planer tool is ground for multiple times, and the service length of the planer tool is insufficient after the planer tool is arranged on the fixed frame; therefore, the fixing frame comprises two U-shaped frames 4-7 and planing tool connecting handles 4-9, and the planing tool connecting handles 4-9 are inserted into the U-shaped frames 4-7; the planing tool connecting handle 4-9 is tightly fixed through a fastening bolt on the U-shaped frame 4-7. The planing tool connecting handle 4-9 is designed into a hollow pipe body, a plurality of threaded through holes are arranged on one wall surface of the planing tool connecting handle 4-9 along the length direction of the wall surface, and fastening screws are connected in the threaded through holes. The plane cutter 10 is inserted into the plane cutter connecting handle 4-9 and fixed by a set screw; the planing tool connecting handle 4-9 is used as a lengthened tool body of the planing tool 10 to be connected with the fixed frame, so that the length can be adjusted sufficiently along with the abrasion and the shortening of the planing tool 10.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The utility model provides a reelpipe steel sheet edge planer which characterized in that includes: the device comprises a working base (1), a pressing beam (2) and a walking trolley (3); the pressing beam (2) is parallel to a cutting feed line of the edge planer and arranged above the working base platform (1), and a pressing mechanism is arranged on the pressing beam (2); a guide rail (9) which is parallel to the working base (1) and has the same length with the working base is arranged on the front surface of the cutting side of the working base, the walking trolley (3) is arranged on the guide rail (9) in a sliding mode, and the walking trolley (3) is connected with a traction mechanism; two tool apron (4) are arranged on the walking trolley (3), the cutting directions of the two tool apron (4) are opposite, and the heights of the two tool apron (4) are aligned with the top surface of the working base platform (1).
2. The roller tube steel plate edge planer of claim 1, wherein: the pressing mechanism is a plurality of hydraulic oil cylinders (5) distributed on the lower portion of the pressing beam (2) along the length direction of the pressing beam (2), pressing blocks are connected to the bottoms of the extending ends of the hydraulic oil cylinders (5), and the contact surfaces of the pressing blocks and the working base platform (1) are made of rubber.
3. The roller tube steel plate edge planer of claim 1, wherein: the working base (1) is provided with a rack (6) which is parallel to the guide rail (9) and has the same length, the walking trolley (3) is provided with a driving motor (7), the output end of the driving motor (7) is connected with a gear (8) meshed with the rack (6), and the rack (6), the driving motor (7) and the gear (8) form the traction mechanism.
4. The roller tube steel plate edge planer of claim 1, wherein: the tool apron (4) comprises a lifting mechanism and a transverse feeding mechanism arranged on a sliding piece of the lifting mechanism, and a planer tool fixing frame is arranged on the sliding piece of the transverse feeding mechanism.
5. The roller tube steel plate edge planer according to claim 4, wherein: the lifting mechanism of the tool apron (4) comprises a vertical table (4-1) and a sliding plate (4-2), the sliding plate (4-2) is connected with the vertical table (4-1) in a sliding and clamping mode, a first screw rod (4-8) is vertically arranged in the vertical table (4-1), a first nut (4-14) matched with the first screw rod (4-8) is arranged on the sliding plate (4-2), and a first hand wheel (4-5) axially connected with the first screw rod (4-8) is arranged on the top surface of the vertical table (4-1); the transverse feeding mechanism of the tool apron (4) comprises a groove plate (4-3) fixed on a sliding plate (4-2) and a sliding block (4-4) in sliding clamping connection with the groove plate (4-3), a second screw rod (4-11) is horizontally arranged in the sliding block (4-4), a second nut (4-10) matched with the second screw rod (4-11) is arranged on the groove plate (4-3), and a second hand wheel (4-6) in gear meshing connection with the second screw rod (4-11) is arranged on the vertical surface of the sliding block (4-4).
6. The roller tube steel plate edge planer of claim 5, wherein: the fixing frame comprises two U-shaped frames (4-7) and a planing tool connecting handle (4-9), and the planing tool connecting handle (4-9) is inserted into the U-shaped frames (4-7); the planing tool connecting handle (4-9) is tightly abutted and fixed through a fastening bolt on the U-shaped frame (4-7); the planing tool connecting handle (4-9) is a hollow pipe body, a plurality of threaded through holes are arranged on one wall surface of the planing tool connecting handle (4-9) along the length direction of the wall surface, and fastening screws are connected in the threaded through holes.
7. The roller tube steel plate edge planer according to claim 2, wherein: the distance between the pressing block and the edge of the cutting side of the working base table (1) is 10-20 CM.
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CN202021962254.9U CN213350980U (en) | 2020-09-10 | 2020-09-10 | Edge planer for reelpipe steel plate |
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CN202021962254.9U CN213350980U (en) | 2020-09-10 | 2020-09-10 | Edge planer for reelpipe steel plate |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116079128A (en) * | 2023-04-07 | 2023-05-09 | 泰兴市浩源电子有限公司 | Cast battery steel shell finish machining device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116079128A (en) * | 2023-04-07 | 2023-05-09 | 泰兴市浩源电子有限公司 | Cast battery steel shell finish machining device |
CN116079128B (en) * | 2023-04-07 | 2023-06-30 | 泰兴市浩源电子有限公司 | Cast battery steel shell finish machining device |
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Address after: 030600 north of No.7 Road, Huitong Industrial Park, Jinzhong Development Zone, Shanxi Province Patentee after: Zhonggang Stainless Steel Pipe Industry Technology Shanxi Co.,Ltd. Address before: 030600 north of No.7 Road, Huitong Industrial Park, Jinzhong Development Zone, Shanxi Province Patentee before: SINOSTEEL STAINLESS STEEL PIPE TECHNOLOGY SHANXI CO.,LTD. |