CN213349273U - Combined type cutting fluid magnetic separation cooling circulation device - Google Patents
Combined type cutting fluid magnetic separation cooling circulation device Download PDFInfo
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- CN213349273U CN213349273U CN202021468605.0U CN202021468605U CN213349273U CN 213349273 U CN213349273 U CN 213349273U CN 202021468605 U CN202021468605 U CN 202021468605U CN 213349273 U CN213349273 U CN 213349273U
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Abstract
A combined type cutting fluid magnetic separation cooling circulation device relates to the technical field of neodymium iron boron permanent magnet production, wherein a cutting fluid outlet of a magnetic separator is connected with a cooling water tank group below the magnetic separator, the cooling water tank group comprises a settling water tank, a cooling water tank and a circulating water tank which are sequentially connected, the cutting fluid outlet of the magnetic separator is communicated with the settling water tank, the cooling water tank and the circulating water tank are connected together in pairs through quick disassembly devices, and the circulating water tank is provided with a water pump unit which outputs the cutting fluid which is settled and cooled to a cutting device; through setting up sedimentation tank, cooling water tank and circulating water tank and putting two liang of links together through fast dismouting, but quick assembly disassembly and change stand-by water tank shorten the down maintenance time.
Description
Technical Field
The utility model relates to a neodymium iron boron permanent magnet production technical field, concretely relates to modular cutting fluid magnetic separation cooling circulation device.
Background
Need cut the bold material in the neodymium iron boron materials production process, the very high neodymium iron boron powder that just can produce of cutting in-process temperature, neodymium iron boron permanent magnetic powder contains the active rare earth metal element of chemical property, have extremely strong oxidation property, the fine powder that the cutting produced is too little because of particle size, the oxidation sensitivity is too big, expose extremely easy oxidation burning in air circumstance, consequently can add cutting fluid with the lubrication in neodymium iron boron cutting process usually, the cooling, the powder parcel that will cut the production simultaneously is taken away, reduce the production of neodymium iron boron dust.
The neodymium iron boron cutting fluid is large in consumption and needs to be recycled, but a large amount of fine powder generated by cutting exists in the cutting fluid after the cutting fluid is used for a long time, the temperature of the cutting fluid is also increased, and the lubricating and cooling effects are reduced. The conventional commercially available cutting fluid magnetic separation cooling device is integrated equipment, the water tank is small in capacity, the sedimentation level is few, a large amount of superfine magnetic powder waste residues are easily deposited in the water tank after long-time cutting fluid separation sedimentation, along with the increase of the deposition amount of magnetic powder and the volatilization loss of the cutting fluid, the capacity of the cutting fluid in the water tank is reduced, the sedimentation and cooling effects of the cutting fluid are reduced, the lubrication and cooling effects of material cutting are influenced, and the cutting material and equipment cutters are damaged. When the existing integrated equipment is used for cleaning and maintaining the waste residues of the sedimentation water tank, the upper-layer magnetic separator and the multi-stage water tank need to be disassembled one by one, the process is complicated, and the maintenance time is long.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the cutting fluid magnetic separation cooling device among the prior art's water tank is capacious, subsides the number of piles few, subsides a large amount of magnetic waste residue in the case easily, leads to being located the capacity reduction of the cutting fluid in the water tank to lead to the cooling effect to reduce, cause the damage of cutter, during the clearance, need carry out loaded down with trivial details step of disassembling, disassemble required time long.
For solving the technical problem, the utility model discloses the technical scheme who adopts does:
the utility model provides a modular cutting fluid magnetic separation cooling circulation device, includes the frame and sets up the magnetic separator who is arranged in separating the waste residue in the cutting fluid in the frame, magnetic separator's cutting fluid delivery port is connected with the cooling water tank group of below, the cooling water tank group is including the settlement water tank, cooling water tank and the circulating water tank that are connected in proper order, magnetic separator's cutting fluid delivery port with the settlement water tank intercommunication, link together through two liang of quick detach devices between settlement water tank, cooling water tank and the circulating water tank, be equipped with on the circulating water tank and export the water pump unit to cutting device the cutting fluid that the cooling finishes that will subside.
Furthermore, a top cover plate of the settling water tank is provided with a water inlet of the settling water tank, the water inlet of the settling water tank is communicated with a cutting fluid outlet of the magnetic separator arranged above the water inlet of the settling water tank, and settling water tank covers which can be opened and are convenient for observing settling effects and waste residue conditions are arranged on the left side and the right side of the top of the settling water tank.
Furthermore, the upper part of the connecting surface of the sedimentation water tank and the cooling water tank is provided with a sedimentation water tank water outlet which is communicated with the two water tanks, and the top of the cooling water tank is provided with three cover plates.
Furthermore, the cooling water tank and circulating water tank's the connection face upper portion be provided with the cooling water tank delivery port that communicates two water tanks, the circulating water tank top is equipped with bears the apron, the water pump unit sets up on bearing the apron, circulating water tank's top is provided with and opens the inside observation window apron of observation box to and set up the level gauge apron at circulating water tank top, the bottom correspondence of level gauge is provided with the level gauge.
Furthermore, the water pump unit comprises a plurality of circulating water pumps arranged on the bearing cover plate, each circulating water pump is provided with a circulating pipe for outputting the cutting fluid to a plurality of cutting devices, and a return pipe for returning the cutting fluid.
Furthermore, a scraper for conveying waste residues is arranged on the magnetic separator, and a waste residue box for collecting the waste residues is arranged below the tail end of the scraper.
Further, the cutting fluid cooling device further comprises a refrigerating machine which is arranged on one side of the cooling water tank and used for cooling the cutting fluid, and a refrigerating pipe of the refrigerating machine is arranged inside the refrigerating tank.
And the power supply controller is arranged on the rack and is electrically connected with the magnetic separator, the water pump unit and the liquid level meter respectively.
Furthermore, the bottom of the sedimentation water tank, the cooling water tank and the circulating water tank is provided with a plurality of rollers, each roller is provided with a locking device, and the bottom of the sedimentation water tank, the cooling water tank and the circulating water tank is provided with a water outlet.
Further, the quick release device is a quick buckle.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides a combined cutting fluid magnetic separation cooling circulation device, which is separated from a cooling water tank component below by arranging a magnetic separator on a bracket, is convenient for maintenance, increases the level of sedimentation by arranging a sedimentation water tank, a cooling water tank and a circulation water tank in a multi-stage connection mode, optimizes the sedimentation effect and has good cooling effect; through setting up sedimentation tank, cooling water tank and circulating water tank and putting two liang of links together through fast dismouting, but quick assembly disassembly and change stand-by water tank shorten the down maintenance time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
fig. 3 is a schematic view of a partial structure of the present invention.
In the figure: 1. the device comprises a rack, 2 magnetic separation devices, 21 scrapers, 3 waste residue boxes, 4 power controllers, 5 water outlets, 6 settling water tanks, 61 settling water tank inlets, 62 settling water tank covers, 63 settling water tank outlets, 7 cooling water tanks, 71 cover plates, 72 cooling water tank outlets, 8 circulating water tanks, 81 water pump units, 82 circulating pipes, 83 return pipes, 84 liquid level meter cover plates, 85 observation window cover plates, 86 bearing cover plates, 9 rollers and 10 refrigerators.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-3, a combined cutting fluid magnetic separation cooling circulation device includes a frame 1 and a magnetic separator 2 disposed on the frame 1 and used for separating waste residues in the cutting fluid, a cutting fluid outlet of the magnetic separator 2 is connected with a cooling water tank set below, the cooling water tank set includes a settling water tank 6, a cooling water tank 7 and a circulation water tank 8 which are sequentially connected, the cutting fluid outlet of the magnetic separator 2 is communicated with the settling water tank 6, the cooling water tank 7 and the circulation water tank 8 are connected together by two quick release devices 73, and a water pump unit 81 for outputting the cutting fluid which has been settled and cooled to the cutting device is disposed on the circulation water tank 8.
The utility model provides a combined cutting fluid magnetic separation cooling circulation device, which is separated from a cooling water tank component below by arranging a magnetic separator 2 on a bracket, is convenient for maintenance, increases the level of sedimentation by arranging a sedimentation water tank 6, a cooling water tank 7 and a circulation water tank 8 which are connected in a multi-stage manner, optimizes the sedimentation effect and has good cooling effect; through setting up sedimentation tank 6, cooling water tank 7 and circulation tank 8 and linking together through two liang of quick detach devices, but quick assembly disassembly and change reserve tank shorten down the maintenance time.
Specifically, as shown in the figure, a top cover plate of the settling water tank 6 is provided with a settling water tank water inlet 61, the water inlet 61 of the settling water tank 6 is communicated with a cutting fluid outlet of the magnetic separator 2 arranged above, and settling water tank covers 62 which can be opened to facilitate observation of settling effect and waste residue condition are arranged on the left and right sides of the top of the settling water tank 6.
Specifically, as shown in the figure, a settling water tank water outlet 63 communicating the two water tanks is arranged on the upper part of the connecting surface of the settling water tank 6 and the cooling water tank 7, and a cover plate 71 is arranged on the top of the cooling water tank 7. The cover 71 is also openable.
Specifically, as shown in the figure, cooling water tank 7 is provided with the cooling water tank delivery port 72 that communicates two water tanks with the connection face upper portion of circulation tank 8, circulation tank 8 top is equipped with bearing cover plate 86, water pump unit 81 sets up on bearing cover plate 86, circulation tank 8's top is provided with and opens observation window apron 85 of observing the box inside to and set up the level gauge apron 84 at circulation tank 8 top, the corresponding level gauge that is provided with in bottom of level gauge apron 84. The liquid level meter is positioned in the circulating water tank 8, is arranged on a cover plate 84 of the liquid level meter and is connected with the power controller 4; the device is used for monitoring the liquid level of the circulating water tank; the lower limit that the level gauge set up is higher than the lower limit of water pump, and the upper limit is less than the circulating water tank water inlet.
It is worth mentioning that the flow baffle plates are arranged inside the settling water tank and the cooling water tank and used for limiting the flow direction of the cutting fluid to fully settle, and the flow baffle plates in the cooling water tank are used for secondary settling to prevent the separated cutting fluid from directly flowing into the next water tank without fully settling after entering the water tank.
Specifically, as shown in the figure, the water pump unit 81 includes a plurality of circulating water pumps disposed on the bearing cover plate 86, each circulating water pump is provided with a circulating pipe 82 for outputting the cutting fluid to a plurality of cutting devices, and a return pipe 83 for returning the cutting fluid. The water pump unit 81 is provided with a circulating pipe 82 and a return pipe 83, the circulating pipe is used for conveying the separated and cooled cutting fluid to cutting equipment, the return pipe is used for returning the cutting fluid when the cutting device is temporarily stopped, such as cutter replacement or maintenance, and the water pump unit does not need to be stopped. It is worth mentioning that quantity of circulating water pump is 3 groups, installs respectively on circulating water tank water pump machine bearing cover plate, and water pump set can provide the cutting fluid for 3 neodymium iron boron permanent magnet material cutting devices simultaneously.
Specifically, as shown in the figure, a scraper 21 for conveying the waste residue is arranged on the magnetic separator 2, and a waste residue box 3 for collecting the waste residue is arranged below the tail end of the scraper 21.
Specifically, as shown in the figure, the cutting fluid cooling device further comprises a refrigerator 10 arranged on one side of the cooling water tank 7 and used for cooling the cutting fluid, and a freezing pipe of the refrigerator 10 is arranged inside the refrigerator 7.
Specifically, as shown in the figure, the liquid level meter further comprises a power supply controller 4 arranged on the rack 1, and the power supply controller 4 is electrically connected with the magnetic separator 2, the water pump unit 81 and the liquid level meter respectively.
Specifically, as shown in the figure, the bottom of settling water tank 6, cooling water tank 7 and circulating water tank 8 all is provided with a plurality of gyro wheel 9, each all be provided with locking means on the gyro wheel 9, the circulating water tank of being convenient for removes and fixes, settling water tank 6, cooling water tank 7 and circulating water tank 8's bottom all is provided with outlet 5, and outlet 5 is less than the water tank bottom and is certain contained angle downwards, is convenient for cut the discharge of waste residue.
Specifically, as shown in the figure, the quick release device 73 is a quick buckle.
The magnetic separator is arranged on a support frame on the upper layer of the frame and is used for separating neodymium iron boron permanent magnet cutting waste residues in the cutting fluid; the magnetic roller used in the magnetic separator was a 5800GS magnetic roller.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a modular cutting fluid magnetic separation cooling cycle device which characterized in that: including frame (1) and magnetic separator (2) that are arranged in separating the waste residue in the cutting fluid of setting in frame (1), the cutting fluid delivery port and the cooling water tank group of below of magnetic separator (2) are connected, the cooling water tank group is including being sedimentation tank (6), cooling water tank (7) and circulating water tank (8) that the precedence is connected, the cutting fluid delivery port of magnetic separator (2) with sedimentation tank (6) intercommunication, link together through two liang of quick detach devices (73) between sedimentation tank (6), cooling water tank (7) and circulating water tank (8), be equipped with on circulating water tank (8) and export the cutting fluid that the cooling finishes to cutting device's water pump unit (81) with subsiding.
2. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the top cover plate of the settling water tank (6) is provided with a settling water tank water inlet (61), the water inlet (61) of the settling water tank (6) is communicated with a cutting fluid outlet of the magnetic separator (2) arranged above, and settling water tank covers (62) which can be opened and are convenient for observing settling effects and waste residue conditions are arranged on the left side and the right side of the top of the settling water tank (6).
3. The combined type cutting fluid magnetic separation cooling circulation device according to claim 2, wherein: the upper part of the connecting surface of the sedimentation water tank (6) and the cooling water tank (7) is provided with a sedimentation water tank water outlet (63) which is communicated with the two water tanks, and the top of the cooling water tank (7) is provided with a cover plate (71).
4. The combined type cutting fluid magnetic separation cooling circulation device according to claim 3, wherein: the utility model discloses a cooling water tank, including cooling water tank (7), circulating water tank (8), water pump unit (81), circulating water tank (8), water pump unit cover board (84), the bottom of water level gauge apron (84) is corresponding to be provided with the level gauge, cooling water tank delivery port (72) of two water tanks of intercommunication are provided with on the connection face upper portion of cooling water tank (7) and circulating water tank (8), circulating water tank (8) top is equipped with bearing cover board (86), water pump unit (81) set up bearing cover board (86) are last, the top of circulating water tank (8) is provided with observation window apron (85) that.
5. The combined type cutting fluid magnetic separation cooling circulation device according to claim 4, wherein: the water pump unit (81) comprises a plurality of circulating water pumps arranged on the bearing cover plate (86), each circulating water pump is provided with a circulating pipe (82) used for outputting cutting fluid to a plurality of cutting devices, and a return pipe (83) used for returning the cutting fluid.
6. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the magnetic separator (2) is provided with a scraper (21) for conveying waste residues, and a waste residue box (3) for collecting the waste residues is arranged below the tail end of the scraper (21).
7. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the cutting fluid cooling device is characterized by further comprising a refrigerating machine (10) arranged on one side of the cooling water tank (7) and used for cooling cutting fluid, and a refrigerating pipe of the refrigerating machine (10) is arranged inside the cooling water tank (7).
8. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the liquid level meter is characterized by further comprising a power supply controller (4) arranged on the rack (1), wherein the power supply controller (4) is electrically connected with the magnetic separator (2), the water pump unit (81) and the liquid level meter respectively.
9. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the bottom of the settling water tank (6), the bottom of the cooling water tank (7) and the bottom of the circulating water tank (8) are provided with a plurality of idler wheels (9), each idler wheel (9) is provided with a locking device, and the bottoms of the settling water tank (6), the cooling water tank (7) and the bottom of the circulating water tank (8) are provided with water outlets (5).
10. The combined type cutting fluid magnetic separation cooling circulation device according to claim 1, wherein: the quick-release device (73) is a quick hasp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021468605.0U CN213349273U (en) | 2020-07-23 | 2020-07-23 | Combined type cutting fluid magnetic separation cooling circulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021468605.0U CN213349273U (en) | 2020-07-23 | 2020-07-23 | Combined type cutting fluid magnetic separation cooling circulation device |
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| Publication Number | Publication Date |
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| CN213349273U true CN213349273U (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021468605.0U Active CN213349273U (en) | 2020-07-23 | 2020-07-23 | Combined type cutting fluid magnetic separation cooling circulation device |
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| CN (1) | CN213349273U (en) |
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