CN213339866U - Many welder welding production lines of level and smooth aluminium sheath - Google Patents
Many welder welding production lines of level and smooth aluminium sheath Download PDFInfo
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- CN213339866U CN213339866U CN202022663490.7U CN202022663490U CN213339866U CN 213339866 U CN213339866 U CN 213339866U CN 202022663490 U CN202022663490 U CN 202022663490U CN 213339866 U CN213339866 U CN 213339866U
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Abstract
The utility model discloses a many welder welding production lines of level and smooth aluminium sheath mainly solves the problem that current cable protection cover degree of automation is low, cable production efficiency is low. The production line comprises a pay-off rack, a pay-off speed control device, a cable support, an active pay-off rack, a tape receiving machine, a scrap edge collecting machine, a forming welding machine, a crawler-type tractor, a four-wheel diameter reducing device, a plastic extruding machine, a cooling water tank, a meter counter, a take-up speed control device and a take-up rack which are sequentially arranged on a ground base from left to right. Wherein the form welding machine is a multi-gun welding machine with an automatic seam tracking system. The utility model discloses a cable manufacture line has improved cable metal protective sheath welded efficiency greatly, will weld the seam through the shaping welding machine that has automatic weld tracking system simultaneously, accomplishes cable metal protective sheath's welding cladding, has guaranteed welding quality. Therefore, the method is suitable for popularization and application.
Description
Technical Field
The utility model relates to a, specifically speaking relates to a many welder welding production lines of level and smooth aluminium sheath.
Background
In the production process of the cable, in order to increase the special protection performance of the cable, the cable core needs to be wrapped by a corresponding protection layer. For example, to increase the fire protection capability of a synthetic mica core cable, it is necessary to add a protective jacket to the synthetic mica core cable. The existing cable sheath production line has low automation degree when a protective layer is laid on a cable, the linkage between each device is not strong, the laying efficiency is low, and an efficient protective sheath welding production line needs to be designed in order to improve the laying efficiency of the cable protective layer.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a many welder welding production lines of level and smooth aluminium sheath mainly solves the problem that current cable protection cover degree of automation is low, cable production efficiency is low.
In order to achieve the above object, the utility model adopts the following technical scheme:
a smooth aluminum sheath multi-welding-gun welding production line comprises a pay-off rack, a pay-off speed control device, an active tape releasing rack, a scrap edge collecting machine, a forming welding machine, a crawler-type tractor, a four-wheel diameter reducing device, a plastic extruding machine, a cooling water tank, a take-up speed control device and a take-up rack which are sequentially arranged on a ground base from left to right;
the pay-off stand is used for paying off the cable core to be coated at a constant speed;
the paying-off speed control device is used for controlling the paying-off speed of the cable core so that the cable core is in a tight state;
the active belt releasing frame is used for releasing a metal protective belt to be welded;
the scrap edge collecting machine is used for cutting the metal protective belt to be coated to a matched size;
the forming welding machine is used for welding the metal protection belt coated with the cable core into a tubular protection sleeve;
the crawler-type tractor is used for dragging the rolled cable to move towards the take-up stand;
the four-wheel diameter reducing device is used for reducing the cable welded with the protective sleeve to a specified diameter specification;
the plastic extruding machine is used for adding a layer of plastic protective sleeve on the outer layer of the cable with the protective sleeve;
the cooling water tank is used for water cooling of the cable passing through the extruding machine;
the take-up speed control device is used for adjusting the take-up speed of the cable to enable the cable to be in a tight state;
the take-up stand is used for winding and collecting the welded cable;
the forming welding machine is a welding machine with an automatic welding seam tracking system and comprises a control cabinet, a control mainboard arranged in the control cabinet, a touch display screen arranged on the surface of the control cabinet, a fixed guide rail fixed on a welding base of an external device, a vertical guide rail vertically movably connected on the fixed guide rail, a horizontal guide rail horizontally vertically movably connected on the vertical guide rail, a multi-welding-gun correction assembly arranged on the horizontal guide rail and connected with the control mainboard, and a camera gun assembly fixed on the multi-welding-gun correction assembly and connected with the control mainboard
Further, a cable support fixed on the ground base is further arranged between the active pay-off rack and the pay-off speed control device.
Furthermore, a belt connecting machine used for connecting two rolls of metal belts is further arranged between the active belt placing frame and the waste edge collecting machine.
Further, a meter counter fixed on the ground base is further arranged between the cooling water tank and the take-up speed control device.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the utility model discloses a set up the initiative and put the strap frame and carry out the strap of cladding and spread the area, the rethread is received the slitter edge machine and is sheared the strap into with required cladding cable assorted width, the strap parcel that will cut is on the outer wall of cable, make it just complete cladding cable, and form the butt joint, the rethread has automatic welding seam tracker's shaping welding machine will weld the butt joint, accomplish the welding cladding of cable metal protective sheath, realize carrying out the cladding of plastic layer to the cable of cladding metal protective sheath through the extruding machine afterwards, the cable through the extruding machine is taken in after the water-cooling wire winding, welding quality has been guaranteed to welding seam automatic tracking system's many welder welding set, the automated production of level and smooth aluminium sheath cable has been realized.
(2) The utility model discloses put the area frame in the initiative and receive and set up the tape splicing machine between the slitter edge machine, realize changing the seamless connection of connection between two rolls of strap, guaranteed the continuity of production line, further improved the efficiency of cable metal protective sheath cladding.
(3) The utility model discloses a welder of shaping welding machine sets up two at least poles, can launch reserve welder immediately when a welder breaks down and carry out welding operation, and the production line operation's of assurance continuity has further improved the production efficiency of production line.
Drawings
Fig. 1 is a schematic structural diagram of a former part of the production line of the present invention.
Fig. 2 is a schematic structural diagram of the latter part of the production line of the present invention.
Fig. 3 is a schematic view of a part of the structure of the forming and welding machine of the present invention.
Wherein, the names corresponding to the reference numbers are:
1-a pay-off stand, 2-a pay-off speed control device, 3-an active pay-off stand, 4-a slitter edge collecting machine, 5-a forming welding machine, 6-a crawler type tractor, 7-a four-wheel reducing device, 8-an extruding machine, 9-a cooling water tank, 10-a take-up speed control device, 11-a take-up stand, 12-a cable support, 13-a tape collecting machine, 14-a meter counter, 20-a control cabinet, 21-a fixed guide rail, 22-a vertical guide rail, 23-a horizontal guide rail, 24-a multi-welding gun correction assembly and 25-a camera gun assembly.
Detailed Description
The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.
Examples
As shown in fig. 1-3, the utility model discloses a many welder welding production lines of level and smooth aluminium sheath, include from a left side to the right side set gradually in pay off rack 1 on the base of ground, unwrapping wire speed control device 2, cable support 12, initiative put and take up 3, take-up 13, receive slitter edge machine 4, forming and welding machine 5, crawler-type tractor 6, four-wheel undergauge device 7, extruding machine 8, cooling trough 9, meter rice ware 14, receipts line speed control device 10, take-up 11. Pay off rack 1 will treat that the cable core of cladding is at the uniform velocity emits, utilize cable support 12 to play the support guide effect to the cable core, make it get into forming welding machine 5, and simultaneously, take rack 3 is at the uniform velocity emitted metal protection cover in the initiative is put, wrap up the cable core in the metal protection cover, utilize forming welding machine 5 to weld cable core and metal protection cover cladding one-tenth an organic whole, form the cable of taking the protective sheath, rethread crawler-type tractor pulls the cable to four-wheel undergauge device, it reaches appointed diameter specification to be the cable through four-wheel undergauge device, realize the plastic layer cladding to the cable through the extruding machine again afterwards, utilize take-up 9 to wind the dish to accomodate the cable at last, meter rice ware 12 wherein is used for taking notes the length of.
In this embodiment, the forming welding machine is a welding machine with an automatic seam tracking system, and includes a control cabinet 20, a control main board disposed in the control cabinet, a touch display screen disposed on the surface of the control cabinet, a fixed guide rail 21 fixed on a welding base of an external device, a vertical guide rail 22 vertically and movably connected to the fixed guide rail 21, a horizontal guide rail 23 horizontally and vertically movably connected to the vertical guide rail 22, a multi-welding-gun correction assembly 24 mounted on the horizontal guide rail 23 and connected to the control main board, and a camera gun assembly 25 fixed to the multi-welding-gun correction assembly 24 and connected to the control main board. The welding machine combines the control assembly of the welding gun correction assembly, the camera gun assembly and the control cabinet through the fixed guide rail, the vertical guide rail and the horizontal guide rail, the camera of the camera gun assembly is used for achieving video monitoring during welding of the steel pipe welding seam, the tracking of the welding seam is achieved through the combination of the existing video recognition technology, the position of the welding gun is adjusted through the control assembly by the aid of the welding gun correction assembly, welding of the welding seam is achieved, and welding quality is guaranteed. And the multi-welding gun correction assembly is provided with at least two welding guns, when one welding gun fails, a standby welding gun can be started immediately for welding operation, the continuity of production line operation is ensured, and the production efficiency of a production line is further improved.
Through the design, the utility model discloses a cable manufacture line has improved cable metal protective sheath welded efficiency greatly, will weld the seam through the shaping welding machine that has automatic weld tracking system simultaneously, accomplishes cable metal protective sheath's welding cladding, has guaranteed welding quality. Therefore, compared with the prior art, the utility model has the substantive characteristics and progress.
The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.
Claims (4)
1. A smooth aluminum sheath multi-welding-gun welding production line is characterized by comprising a pay-off rack (1), a pay-off speed control device (2), an active tape releasing rack (3), a scrap edge collecting machine (4), a forming welding machine (5), a crawler-type tractor (6), a four-wheel diameter reducing device (7), an extruding machine (8), a cooling water tank (9), a take-up speed control device (10) and a take-up rack (11) which are sequentially arranged on a ground base from left to right;
the pay-off stand is used for paying off the cable core to be coated at a constant speed;
the paying-off speed control device is used for controlling the paying-off speed of the cable core so that the cable core is in a tight state;
the active belt releasing frame is used for releasing a metal protective belt to be welded;
the scrap edge collecting machine is used for cutting the metal protective belt to be coated to a matched size;
the forming welding machine is used for welding the metal protection belt coated with the cable core into a tubular protection sleeve;
the crawler-type tractor is used for dragging the rolled cable to move towards the take-up stand;
the four-wheel diameter reducing device is used for reducing the cable welded with the protective sleeve to a specified diameter specification;
the plastic extruding machine is used for adding a layer of plastic protective sleeve on the outer layer of the cable with the protective sleeve;
the cooling water tank is used for water cooling of the cable passing through the extruding machine;
the take-up speed control device is used for adjusting the take-up speed of the cable to enable the cable to be in a tight state;
the take-up stand is used for winding and collecting the welded cable;
the forming welding machine is a welding machine with an automatic welding seam tracking system and comprises a control cabinet (20), a control main board arranged in the control cabinet, a touch display screen arranged on the surface of the control cabinet, a fixed guide rail (21) fixed on a welding base of an external device, a vertical guide rail (22) vertically movably connected to the fixed guide rail (21), a horizontal guide rail (23) horizontally vertically movably connected to the vertical guide rail (22), a multi-welding-gun correction assembly (24) installed on the horizontal guide rail (23) and connected with the control main board, and a camera gun assembly (25) fixed on the multi-welding-gun correction assembly (24) and connected with the control main board.
2. The smooth aluminum sheath multiple torch welding line according to claim 1, wherein a cable support (12) fixed to the ground base is further provided between the active pay-off rack (3) and the pay-off speed control device (2).
3. The smooth aluminum sheath multiple torch welding line according to claim 2, wherein a strip connecting machine (13) for connecting two rolls of metal strips is further arranged between the active strip releasing frame (3) and the scrap collecting machine (4).
4. The smooth aluminum sheath multiple torch welding line according to claim 3, wherein a meter counter (14) fixed on the ground base is further provided between the cooling water tank (9) and the wire take-up speed control device (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022663490.7U CN213339866U (en) | 2020-11-17 | 2020-11-17 | Many welder welding production lines of level and smooth aluminium sheath |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022663490.7U CN213339866U (en) | 2020-11-17 | 2020-11-17 | Many welder welding production lines of level and smooth aluminium sheath |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213339866U true CN213339866U (en) | 2021-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022663490.7U Active CN213339866U (en) | 2020-11-17 | 2020-11-17 | Many welder welding production lines of level and smooth aluminium sheath |
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| Country | Link |
|---|---|
| CN (1) | CN213339866U (en) |
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- 2020-11-17 CN CN202022663490.7U patent/CN213339866U/en active Active
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| GR01 | Patent grant | ||
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Effective date of registration: 20230731 Address after: 611100 No. 106, Floor 1, Building 1, No. 155-106, Section 3, Nanxun Avenue, Liucheng, Wenjiang District, Chengdu, Sichuan Patentee after: Chengdu Longfeiyue Technology Co.,Ltd. Address before: 611230 Chuangye Road, Chongzhou intelligent application industry functional zone, Chengdu City, Sichuan Province Patentee before: Chengdu Xuanyan Intelligent Equipment Co.,Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20230912 Address after: No. 29 Hengyou Road, Shaqu Street, Dayi County, Chengdu City, Sichuan Province, 611300 Patentee after: Chengdu Lianshi Technology Co.,Ltd. Address before: 611100 No. 106, Floor 1, Building 1, No. 155-106, Section 3, Nanxun Avenue, Liucheng, Wenjiang District, Chengdu, Sichuan Patentee before: Chengdu Longfeiyue Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |