CN213337370U - Real-time detection device for assembly of aluminum electrolytic capacitor product - Google Patents
Real-time detection device for assembly of aluminum electrolytic capacitor product Download PDFInfo
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- CN213337370U CN213337370U CN202022366917.7U CN202022366917U CN213337370U CN 213337370 U CN213337370 U CN 213337370U CN 202022366917 U CN202022366917 U CN 202022366917U CN 213337370 U CN213337370 U CN 213337370U
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Abstract
The utility model relates to a be used for aluminium matter electrolytic capacitor product assemblage real-time detection device, its characterized in that: the device comprises a detection host, a camera, a lens, a light supplement lamp, a clamp, a turntable, a bottom plate, a first bracket, a second bracket, a third bracket, an outer cover and a PLC module; the detection host is connected with the camera; the camera is arranged at the left end of the upper surface of the second bracket; the lens is arranged in the middle of the first support; the light supplement lamp is vertically arranged at the right end of the third bracket; the clamp and the lens are arranged on the same horizontal plane. Through image information acquisition, the detection host computer is to detecting information analysis and processing to the real-time production condition of accessible MES system online real time monitoring assemblage product realizes automatic real-time on-line measuring, solves prior art and has the problem that the detected data can not show on line in real time, and the detected data is single not accurate, and detection efficiency is low.
Description
Technical Field
The utility model belongs to the capacitor manufacture detection field, in particular to a real-time detection device for the assembly of aluminum electrolytic capacitor products.
Background
Along with the progress of science and technology, the demand of aluminum electrolytic capacitors is increasing in the electronic industry, the quality requirements of the aluminum electrolytic capacitors are also increasing, the performance and the service life of the aluminum electrolytic capacitors can be directly influenced if defects exist in the production process of the aluminum electrolytic capacitors, and the common problems of sealing burrs, inclination of a rubber cover, protruding of the rubber cover, untight sealing, deformation, non-uniform size and the like exist in the manufacturing process of the aluminum electrolytic capacitors. At present, no automatic assembling machine can be used for automatically and stably measuring the assembling size of a product on line in production, collecting the measured assembling size data on a background database through a network for analysis by big data, and monitoring the assembling real-time production condition on line in real time through an MES (manufacturing execution system). The existing product assembled in the production of the aluminum electrolytic capacitor adopts a manual detection mode, and has the problems that the detection data cannot be displayed on line in real time, the detection data is single and inaccurate, and the detection efficiency is low.
Disclosure of Invention
An object of the utility model is to overcome prior art not enough, provide one kind and be used for aluminium matter electrolytic capacitor product assemblage real-time detection device, through image information acquisition, detect the host computer and handle detection information analysis to the real-time production condition of accessible MES system online real time monitoring assemblage product realizes automatic real-time on-line measuring, solves prior art and has the problem that the detected data can not show on line in real time, and the detected data is single not accurate, and detection efficiency is low.
The utility model provides a its technical problem take following technical scheme to realize:
a real-time detection device for assembly of aluminum electrolytic capacitor products is characterized in that: the device comprises a detection host, a camera, a lens, a light supplement lamp, a clamp, a turntable, a bottom plate, a first bracket, a second bracket, a third bracket, an outer cover and a PLC module; the detection host is connected with the camera; the camera is arranged at the left end of the upper surface of the second bracket; the lens is arranged in the middle of the first support; the light supplement lamp is vertically arranged at the right end of the third bracket; the clamp and the lens are arranged on the same horizontal plane.
Furthermore, the detection host is in butt joint with the background MES system, and the MES system realizes real-time online detection of information.
Furthermore, the camera adopts a CCD camera, and is connected with the detection host.
Furthermore, the upper surface of bottom plate fixed first support perpendicularly, first support left surface sets up the second support perpendicularly, first support top right flank sets up the third support perpendicularly.
Furthermore, a through hole is formed in the middle of the first support, and a light supplement lamp is vertically arranged on the right side, which penetrates through the through hole and is connected with the camera, of the first support.
Further, the fixture is fixedly arranged on the upper surface of the rotary table, and the fixtures are uniformly distributed along the upper surface of the rotary table.
Further, the turntable intermittently and periodically rotates.
Furthermore, the PLC module is connected with the detection host, the camera, the lens, the light supplement lamp and the turntable.
The utility model discloses the advantage is with positive effect:
the utility model relates to a be used for aluminium matter electrolytic capacitor product assemblage real-time detection device, through image information acquisition, the detection host computer is to detecting information analysis and processing to the real-time production condition of accessible MES system online real time monitoring assemblage product realizes automatic real-time on-line measuring, solves prior art and has the data of detection and can not show in real time on line, and the data of detection is single not accurate, and the problem that detection efficiency hangs down has improved efficiency, and has very big spreading value and practicality.
Drawings
Fig. 1 is a schematic view of the overall three-dimensional structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
Fig. 3 is a schematic side perspective view of the present invention.
Fig. 4 is a schematic view of the three-dimensional structure of the clamp of the present invention.
Fig. 5 is a schematic flow chart of the present invention.
The reference numbers illustrate: 1. detecting a host; 2. a camera; 3. a lens; 4. a light supplement lamp; 5. a clamp; 6. a turntable; 7. a base plate; 8. a first bracket; 9. a second bracket; 10. a third support; 11. a housing; 12. and a PLC module.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings:
as shown in fig. 1-5, the device for real-time detection of assembly of aluminum electrolytic capacitor of the present invention is characterized in that: the device comprises a detection host 1, a camera 2, a lens 3, a light supplement lamp 4, a clamp 5, a turntable 6, a bottom plate 7, a first support 8, a second support 9, a third support 10, an outer cover 11 and a PLC module 12; the detection host 1 is connected with the camera 2; the camera 2 is arranged at the left end of the upper surface of the second bracket 9; the lens 3 is arranged in the middle of the first bracket 8; the light supplement lamp 4 is vertically arranged at the right end of the third bracket 10; the clamp 5 and the lens 3 are arranged on the same horizontal plane.
The detection host 1 of the device is in butt joint with a database, the database is in butt joint with a product insurance system and an MES system, online detection information is known in real time through the MES system, the detection host 1 processes collected image information in the whole device and displays the processed information, and the information of a detected product is displayed in real time, so that product detection and information statistics are carried out synchronously.
The camera 2 adopts a CCD camera, and the camera 2 is connected with the detection host 1. The camera 2 plays a role in information acquisition in the whole device, the camera 2 is in butt joint with the lens 3, and the focal lengths of the camera 2 and the lens 3 are adjustable so as to adapt to different products or different acquisition requirements to perform corresponding adjustment. The lens 3 of the camera 2 is on the same horizontal plane with the product to be detected, and the lens 3 collects information from the side face of the product to be detected. The camera 2 photographs the product to be detected, and the camera 2 transmits the image information obtained by photographing to the detection host 1. The detection host 1 receives the image information, processes and analyzes the image information, displays the processed information in real time, and knows the information of the product in real time. On the other hand, the detection host 1 transmits the processed information to a database product supply and protection system for judgment and processing, and can monitor the real-time production condition of the assembled product on line in real time through an MES system, and the MES system can switch to display the detection image, display the detection data and display the relevant detection information of statistical analysis at any time during on-line real-time monitoring.
The upper surface of bottom plate 7 fixed first support 8 perpendicularly, first support 8 left surface sets up second support 9 perpendicularly, 8 top right sides of first support set up third support 10 perpendicularly. The middle of the first support 8 is provided with a through hole, the lens 3 penetrates through the through hole to be connected with the camera 2, and the right side of the first support 8 is vertically provided with the light supplement lamp 4. The middle part of the first bracket 8 is provided with a through hole matched with the lens 3, and the first bracket 8 fixes the lens. The end of the second bracket 9 remote from the first bracket 8 is provided with a fixed camera 2. The third support 10 is vertically arranged on the right side face of the top end of the first support 8, and the light supplement lamp 4 is vertically arranged on the right side of the first support 8. The first support 8, the first support 9 and the first support 10 are connected and fixed with each other to play a stabilizing role.
The fixture 5 is fixedly arranged on the upper surface of the rotary table 6, and the fixture 5 is uniformly distributed along the upper surface of the rotary table 6. The clamp 5 plays a role in sending and taking the product to be tested, and the clamp 5 clamps the product to be tested to keep the product to be tested in a standing and static state. The clamp 5 clamps the object to be measured right in front of the lens 3 and keeps the same horizontal plane with the lens. The clamps 5 are evenly distributed along the upper surface of the turntable 6. The turntable 6 intermittently and periodically rotates, after the camera 2 finishes collecting the image information, the turntable 6 rotates, and the next clamp 5 rotates to the position where the camera 2 finishes collecting the image information to wait for taking a picture, so that the process is circularly carried out.
The PLC module 12 is connected with the detection host 1, the camera 2, the lens 3, the light supplement lamp 4 and the turntable 6. When the automatic assembling machine transfers the assembled product to be detected to the detection station, the PLC module 12 controls the camera 2 to check instructions to automatically acquire image information of the assembled product to be detected on the station through the camera 2, the camera 2 transmits the acquired image information to the detection host 1, the detection host 1 analyzes and processes the acquired image information, the size of the assembled product to be detected and the standard size are measured and compared to judge a qualified product and a unqualified product, and the processed information is displayed. On the other hand, the detection host 1 transmits the processed information to a database product supply and protection system for judgment and processing, and can monitor the real-time production condition of the assembled product on line in real time through an MES system, and the MES system can switch to display detection images, display detection data and display relevant detection information of statistical analysis at any time during on-line real-time monitoring, thereby realizing automatic real-time on-line detection.
It should be emphasized that the embodiments described herein are illustrative and not restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also falls within the scope of the present invention, in any other embodiments derived by those skilled in the art according to the technical solutions of the present invention.
Claims (8)
1. A real-time detection device for assembly of aluminum electrolytic capacitor products is characterized in that: the device comprises a detection host (1), a camera (2), a lens (3), a light supplement lamp (4), a clamp (5), a turntable (6), a bottom plate (7), a first support (8), a second support (9), a third support (10), an outer cover (11) and a PLC module (12); the detection host (1) is connected with the camera (2); the camera (2) is arranged at the left end of the upper surface of the second bracket (9); the lens (3) is arranged in the middle of the first bracket (8); the light supplement lamp (4) is vertically arranged at the right end of the third bracket (10); the clamp (5) and the lens (3) are arranged on the same horizontal plane.
2. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the detection host (1) is in butt joint with the background MES system, and the MES system detects information in real time in an online manner.
3. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the video camera (2) adopts a CCD camera, and the video camera (2) is connected with the detection host (1).
4. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the upper surface of bottom plate (7) fixed first support (8) perpendicularly, first support (8) left surface sets up second support (9) perpendicularly, first support (8) top right flank sets up third support (10) perpendicularly.
5. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the camera is characterized in that a through hole is formed in the middle of the first support (8), the lens (3) penetrates through the through hole to be connected with the camera (2), and the light supplement lamp (4) is vertically arranged on the right side of the first support (8).
6. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the fixture (5) is fixedly arranged on the upper surface of the rotary table (6), and the fixtures (5) are uniformly distributed along the upper surface of the rotary table (6).
7. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the rotary disc (6) intermittently and periodically rotates.
8. The device for real-time detection of the assembly of aluminum electrolytic capacitor products as claimed in claim 1, wherein: the PLC module (12) is connected with the detection host (1), the camera (2), the lens (3), the light supplement lamp (4) and the turntable (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022366917.7U CN213337370U (en) | 2020-10-22 | 2020-10-22 | Real-time detection device for assembly of aluminum electrolytic capacitor product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022366917.7U CN213337370U (en) | 2020-10-22 | 2020-10-22 | Real-time detection device for assembly of aluminum electrolytic capacitor product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213337370U true CN213337370U (en) | 2021-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022366917.7U Active CN213337370U (en) | 2020-10-22 | 2020-10-22 | Real-time detection device for assembly of aluminum electrolytic capacitor product |
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| Country | Link |
|---|---|
| CN (1) | CN213337370U (en) |
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2020
- 2020-10-22 CN CN202022366917.7U patent/CN213337370U/en active Active
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Address after: 518106 workshop A102 (No. 4132, Songbai Road), Fengbin Industrial Park, Tangwei community, Fenghuang street, Guangming District, Shenzhen City, Guangdong Province Patentee after: Fengbin Electronic Technology Co.,Ltd. Address before: 518106 workshop A102 (No. 4132, Songbai Road), Fengbin Industrial Park, Tangwei community, Fenghuang street, Guangming District, Shenzhen City, Guangdong Province Patentee before: CAPXON ELECTRONIC (SHEN ZHEN) Co.,Ltd. |