CN213321539U - High-molding-qualification-rate mold temperature controller for injection molding machine - Google Patents
High-molding-qualification-rate mold temperature controller for injection molding machine Download PDFInfo
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- CN213321539U CN213321539U CN202022245896.3U CN202022245896U CN213321539U CN 213321539 U CN213321539 U CN 213321539U CN 202022245896 U CN202022245896 U CN 202022245896U CN 213321539 U CN213321539 U CN 213321539U
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- machine body
- surface wall
- injection molding
- temperature controller
- mold temperature
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 238000005485 electric heating Methods 0.000 claims abstract description 25
- 238000012797 qualification Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 17
- 239000012535 impurity Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- CFOAUMXQOCBWNJ-UHFFFAOYSA-N [B].[Si] Chemical compound [B].[Si] CFOAUMXQOCBWNJ-UHFFFAOYSA-N 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a mold temperature controller for injection molding machine with high molding qualification rate, which comprises a machine body, wherein the bottom end of the machine body is provided with a base, the lower surface wall of the base is provided with a universal self-locking wheel, the front surface wall of the machine body is provided with a control panel, the outer surface wall of the top end of the machine body is provided with a water inlet pipe, and the outer surface wall of one side of the machine body is provided with a water outlet pipe; according to the mold temperature controller for the injection molding machine with high molding qualification rate, the pressure gauge, the microprocessor, the force measuring spring, the sliding block and the buoyancy ball are arranged, so that the intelligent level of the machine body can be realized, a more free and flexible working area is provided for workers, and the possibility of dry burning of working elements in the machine body and the probability of machine body faults are greatly reduced; through setting up heating tank, electric heating pipe, fixed block, mounting groove, can make the inside medium of pouring into of organism carry out even heating, reduced the time of heating to make heating efficiency higher, and then improve the fashioned qualification rate of equipment production for the processing of organism.
Description
Technical Field
The utility model relates to a mould temperature machine technical field specifically is a high mould temperature machine for injection molding machine of shaping qualification rate.
Background
The mold temperature controller is also called as mold temperature controller, and is widely applied to various industries such as plastic molding, light guide plate die casting, small-foot tires, rollers, chemical reaction kettles, bonding, banburying and the like. Broadly, a temperature control device is a machine that shapes molten material through an optimal solidification process over a range of temperatures. The mold temperature machine is commonly applied to injection molding machines in the plastic industry, and mainly has the effects of improving the molding efficiency of products, reducing the generation of defective products, improving the appearance of the products and inhibiting the defects of the products.
The prior art has the following defects or problems:
1. the existing mold temperature controller heats a medium through a control system, and the quantity of the medium must be controlled to prevent the medium from causing the dry burning of equipment due to insufficient quantity, so that the existing mold temperature controller cannot accurately detect the liquid level of the medium, and the mold temperature controller breaks down or even damages the equipment due to the dry burning.
2. In addition, the heating device of the common mold temperature controller mainly heats the interior of the heating cylinder, and after a period of time, because impurities in water can be adhered to the surface of the electric heating rod, water scale or rust scale is generated, the heating efficiency is further reduced, and the qualified rate of work forming is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's weak point, provide a high mould temperature machine for injection molding machine of shaping qualification rate, solve the problem of mentioning in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a mold temperature controller for an injection molding machine with high molding qualification rate comprises a machine body, wherein a base is arranged at the bottom end of the machine body, universal self-locking wheels are arranged on the lower surface wall of the base, a control panel is arranged on the front surface wall of the machine body, a water inlet pipe is arranged on the outer surface wall at the top end of the machine body, a water outlet pipe is arranged on the outer surface wall at one side of the machine body, electromagnetic valves are respectively arranged on the water inlet pipe and the water outlet pipe, a pressure gauge is arranged on the outer surface wall at the other side of the top end of the machine body, a microprocessor is arranged on the front surface wall of the pressure gauge, a force measuring spring is arranged at the lower end of the pressure gauge close to the inside of the machine body, a sealing ring is arranged on the inner surface wall of the force measuring spring close to the machine body, a sliding block is arranged at the lower, the utility model discloses a buoyancy ball, including the organism, the inboard outside of organism is provided with the heating groove, the inside in heating groove is provided with electric heating pipe, electric heating pipe is close to the one end of base and is provided with the fixed block, and electric heating pipe's lower extreme is provided with the installation piece, the installation piece inside seted up with fixed block assorted mounting groove.
As the utility model discloses a preferred technical scheme, the quantity of universal auto-lock wheel is four groups, and universal auto-lock wheel equidistance distributes at the lower table wall of base.
As the utility model discloses a preferred technical scheme, control panel's lower extreme is provided with alarm indicator, alarm indicator's shape is circular, and alarm indicator's quantity is a plurality of groups.
As the utility model discloses an optimized technical scheme, inlet tube and outlet pipe all communicate with the organism internal portion, all be provided with the solenoid valve on inlet tube and the outlet pipe, and solenoid valve and control panel control electric connection.
As the utility model discloses an preferred technical scheme, pressure gauge and microprocessor control electric connection, microprocessor and control panel electric connection, the dynamometry spring is connected with pressure gauge forced induction.
As the utility model discloses an optimal technical scheme, the shape of slider is the rectangle, the outer width dimension of slider and the interior width dimension looks adaptation of spout, slider and spout sliding connection, the shape of buoyancy ball is spherical, and buoyancy ball quantity is two sets of, the buoyancy ball is symmetrical connection with the slider, the exterior wall of buoyancy ball all scribbles high temperature resistant layer, silicon boron material is adopted on high temperature resistant layer.
As the utility model discloses a preferred technical scheme, the shape of installation piece and mounting groove is the bowl form, and the quantity of installation piece and mounting groove is the same with electric heating pipe's quantity.
Compared with the prior art, the utility model provides a high injection molding machine mold temperature machine of shaping qualification rate possesses following beneficial effect:
1. the mold temperature controller for the injection molding machine with high molding qualification rate comprises a pressure gauge, a microprocessor, a force measuring spring, a sliding block and a buoyancy ball, wherein when the machine body is used, a medium is injected into a water inlet pipe, the machine body is started through a control panel to carry out temperature rise, the buoyancy ball arranged in the machine body can float on the surface of the medium, a high temperature resistant layer is arranged on the surface wall of the buoyancy ball and can be used for preventing the medium from deforming, then the height of the buoyancy ball changes along with the height change of the liquid level, the sliding block connected with the buoyancy ball can slide in a sliding groove, the tension of the force measuring spring can be controlled in real time through the sliding block, when the liquid level in the machine body is too low, the liquid level expression of the interior of the machine body can be embodied through the overlong interval after the tension of the force measuring spring, and a sealing ring is arranged at the force measuring spring and the, the leakproofness of multiplicable detection, prevent medium seepage problem, the pressure gauge can be carried out data analysis by microprocessor after that, and transmit signal to control panel on, if the liquid level signal be less than with control panel in the predetermined standard liquid level value, control panel can go out the solenoid valve on the control outlet pipe and carry out the stopping of going out liquid, the outlet pipe can realize the continuation of medium and pour into after that, thereby realized the intelligent level of organism, the operating range who provides more freedom and flexibility for the staff, so greatly reduced organism inside work component dry combustion method's possibility and organism probability of trouble.
2. The mold temperature controller for the injection molding machine with high molding qualification rate can realize the electrifying heating through the heating groove arranged inside the machine body and the electric heating pipe arranged inside the heating groove in order to prevent impurities in water from being stuck on the surface of the existing heating device of the machine body when the machine body is used, can ensure that the heating heat is uniformly distributed inside the machine body and only the bottom of the machine body, thereby ensuring that the medium injected into the machine body can be uniformly heated, reducing the heating time and saving the resource consumption, simultaneously, because the electric heating pipe is not directly contacted with the medium, the scale or rust scale can not be generated, in addition, under the matching of the mounting block and the mounting groove, when the electric heating pipe is damaged, the mold temperature controller can disassemble and mount the electric heating pipe, has simple operation, thereby the heating efficiency is higher, and then the qualification rate of the production molding of the device for machining the machine body is improved.
Drawings
FIG. 1 is a schematic view of the overall appearance structure of the present invention;
FIG. 2 is an overall plan sectional view of the present invention;
FIG. 3 is a schematic view of the connection structure of the buoyancy ball of the present invention;
fig. 4 is a schematic view of the connection structure of the heating pipe of the present invention.
In the figure: 1. a body; 2. a base; 3. a universal self-locking wheel; 4. a control panel; 5. a water inlet pipe; 6. a water outlet pipe; 7. an electromagnetic valve; 8. a pressure gauge; 9. a microprocessor; 10. a force measuring spring; 11. a seal ring; 12. a slider; 13. a chute; 14. mounting a rod; 15. a buoyant ball; 16. a high temperature resistant layer; 17. a heating tank; 18. an electric heating tube; 19. a fixed block; 20. mounting blocks; 21. and (4) mounting the groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, in this embodiment: a mold temperature controller for an injection molding machine with high molding qualification rate comprises a machine body 1, wherein a base 2 is arranged at the bottom end of the machine body 1, a universal self-locking wheel 3 is arranged on the lower surface wall of the base 2, a control panel 4 is arranged on the front surface wall of the machine body 1, a water inlet pipe 5 is arranged on the outer surface wall at the top end of the machine body 1, a water outlet pipe 6 is arranged on the outer surface wall at one side of the machine body 1, electromagnetic valves 7 are respectively arranged on the water inlet pipe 5 and the water outlet pipe 6, a pressure gauge 8 is arranged on the outer surface wall at the other side of the top end of the machine body 1, a microprocessor 9 is arranged on the front surface wall of the pressure gauge 8, a force measuring spring 10 is arranged at the lower end of the pressure gauge 8 close to the interior of the machine body 1, a sealing ring 11 is arranged on the inner surface wall of the force measuring spring 10 close to the, the two sides of the sliding block 12 are provided with buoyancy balls 15, the outer wall of the buoyancy balls 15 is provided with a high temperature resistant layer 16, the inside of the machine body 1 is provided with a heating groove 17, an electric heating pipe 18 is arranged inside the heating groove 17, one end, close to the base 2, of the electric heating pipe 18 is provided with a fixing block 19, the lower end of the electric heating pipe 18 is provided with an installation block 20, and an installation groove 21 matched with the fixing block 19 is formed in the installation block 20.
In the embodiment, the number of the universal self-locking wheels 3 is four, the universal self-locking wheels 3 are equidistantly distributed on the lower surface wall of the base 2, and the universal self-locking wheels 3 can be used for moving the machine body 1, so that the machine body is convenient to move and use in different places; the lower end of the control panel 4 is provided with alarm indicating lamps, the alarm indicating lamps are circular, the number of the alarm indicating lamps is a plurality of groups, and the alarm indicating lamps can be used for reminding a user of equipment failure of the machine body 1 and are convenient to overhaul; the water inlet pipe 5 and the water outlet pipe 6 are both communicated with the interior of the machine body 1, the water inlet pipe 5 and the water outlet pipe 6 are both provided with an electromagnetic valve 7, the electromagnetic valve 7 is electrically connected with the control panel 4 in a control mode, and the control panel 4 can intelligently control the inflow and outflow of media through the electromagnetic valve 7; the pressure gauge 8 is electrically connected with the microprocessor 9 in a control mode, the microprocessor 9 is electrically connected with the control panel 4, the force measuring spring 10 is in pressure induction connection with the pressure gauge 8, the pressure gauge 8 can be used for detecting the liquid level height in the machine body 1, data processing is achieved through the microprocessor 9, and liquid level signals are transmitted to the control panel 4 for selection; the shape of the slide block 12 is rectangular, the outer width dimension of the slide block 12 is matched with the inner width dimension of the slide groove 13, the slide block 12 is connected with the slide groove 13 in a sliding manner, the shape of the buoyancy balls 15 is spherical, the number of the buoyancy balls 15 is two, the buoyancy balls 15 are symmetrically connected with the slide block 12, the liquid level difference is realized between the buoyancy balls 15 and the medium surface, and the slide block 12 can drive the force measuring spring 10 to realize the pressure detection of the pressure gauge 8; the outer surface walls of the buoyancy balls 15 are coated with high temperature resistant layers 16, the high temperature resistant layers 16 are made of silicon-boron materials, and the high temperature resistant layers 16 can be used for preventing the buoyancy balls 15 from being deformed in high-temperature liquid; the shape of installation piece 20 and mounting groove 21 is the bowl form, and the quantity of installation piece 20 and mounting groove 21 is the same with electric heating pipe 18's quantity, and through the cooperation of installation piece 20 and mounting groove 21, can dismantle electric heating pipe 18 and install when electric heating pipe 18 damages, easy operation is convenient, has prolonged the live time of organism 1.
The utility model discloses a theory of operation and use flow: firstly, when the machine body 1 is used, a medium is injected into the water inlet pipe 5, the machine body 1 is started through the control panel 4 to carry out heating work, meanwhile, the buoyancy ball 15 arranged in the machine body 1 can float on the surface of the medium, meanwhile, the surface wall of the buoyancy ball 15 is provided with the high temperature resistant layer 16 which can be used for preventing the buoyancy ball 15 from deforming in the medium, then along with the height change of the liquid level, the height of the buoyancy ball 15 also changes, the sliding block 12 connected with the buoyancy ball 15 can slide in the sliding groove 13, the tension of the force measuring spring 10 can be controlled in real time through the sliding block 12, when the liquid level in the machine body 1 is too low, the liquid level expression in the machine body 1 can be shown by the pressure gauge 8 through the overlong distance after the tension of the force measuring spring 10, in addition, the sealing ring 11 is arranged at the penetrating position of the force measuring spring 10 and, the medium leakage problem is prevented, then the pressure gauge 8 can be subjected to data analysis and processing by the microprocessor 9 and transmits signals to the control panel 4, if the liquid level signal is lower than a standard liquid level value preset in the control panel 4, the control panel 4 can control the electromagnetic valve 7 on the water outlet pipe 6 to stop liquid outlet, then the water inlet pipe 5 can realize the continuous injection of the medium, so that the intelligent level of the machine body 1 is realized, a more free and flexible working area is provided for workers, and the possibility of dry burning of working elements in the machine body 1 and the probability of faults of the machine body 1 are greatly reduced; then, when the machine body 1 is used, in order to prevent impurities in water from sticking to the surface of the existing heating device of the machine body 1, the heating groove 17 is arranged in the machine body 1, and the electric heating tube 18 in the heating groove 17 can realize the electrifying heating, so that the heating heat can be uniformly distributed in the machine body 1, the heating heat can be prevented from being only arranged at the bottom of the machine body 1, thereby enabling the medium injected into the machine body 1 to be heated evenly, reducing the heating time, saving the consumption of resources, meanwhile, because the electric heating pipe 18 is not directly contacted with the medium, no scale or rust is generated, and in addition, through the matching of the mounting block 20 and the mounting groove 21, when the electric heating tube 18 is damaged, the electric heating tube 18 can be disassembled and assembled, the operation is simple, thereby the heating efficiency is higher, and then the qualification rate of the production and the molding of the processing equipment of the machine body 1 is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a high injection molding machine mould temperature machine of shaping qualification rate which characterized in that: comprises a machine body (1), a base (2) is arranged at the bottom end of the machine body (1), universal self-locking wheels (3) are arranged on the lower surface wall of the base (2), a control panel (4) is arranged on the front surface wall of the machine body (1), a water inlet pipe (5) is arranged on the outer surface wall of the top end of the machine body (1), a water outlet pipe (6) is arranged on the outer surface wall of one side of the machine body (1), electromagnetic valves (7) are arranged on the water inlet pipe (5) and the water outlet pipe (6), a pressure gauge (8) is arranged on the outer surface wall of the other side of the top end of the machine body (1), a microprocessor (9) is arranged on the front surface wall of the pressure gauge (8), a force measuring spring (10) is arranged in the lower end of the pressure gauge (8) close to the machine body (1), a sealing ring (11) is arranged on the inner surface wall of the force, the outside of slider (12) is provided with spout (13), the outer end of spout (13) is provided with installation pole (14), and installs pole (14) and be close to the last wall of base (2), the both sides of slider (12) are provided with buoyancy ball (15), the exterior wall of buoyancy ball (15) is provided with high temperature resistant layer (16), the inboard outside of organism (1) is provided with heating bath (17), the inside of heating bath (17) is provided with electric heating pipe (18), the one end that electric heating pipe (18) are close to base (2) is provided with fixed block (19), and the lower extreme of electric heating pipe (18) is provided with installation piece (20), installation piece (20) the inside seted up with fixed block (19) assorted mounting groove (21).
2. The mold temperature controller for injection molding machines of claim 1, wherein: the number of universal auto-lock wheel (3) is four groups, and universal auto-lock wheel (3) equidistance distributes at the lower table wall of base (2).
3. The mold temperature controller for injection molding machines of claim 1, wherein: the lower extreme of control panel (4) is provided with alarm indicator, alarm indicator's shape is circular, and alarm indicator's quantity is a plurality of groups.
4. The mold temperature controller for injection molding machines of claim 1, wherein: the water inlet pipe (5) and the water outlet pipe (6) are communicated with the interior of the machine body (1), the electromagnetic valves (7) are arranged on the water inlet pipe (5) and the water outlet pipe (6), and the electromagnetic valves (7) are electrically connected with the control panel (4) in a control mode.
5. The mold temperature controller for injection molding machines of claim 1, wherein: the pressure gauge (8) is electrically connected with the microprocessor (9) in a control mode, the microprocessor (9) is electrically connected with the control panel (4), and the force measuring spring (10) is connected with the pressure gauge (8) in a pressure sensing mode.
6. The mold temperature controller for injection molding machines of claim 1, wherein: the shape of slider (12) is the rectangle, the outer width size of slider (12) and the interior width size looks adaptation of spout (13), slider (12) and spout (13) sliding connection, the shape of buoyancy ball (15) is spherical, and buoyancy ball (15) quantity is two sets of, buoyancy ball (15) and slider (12) are symmetrical connection, the outward appearance wall of buoyancy ball (15) all scribbles high temperature resistant layer (16), high temperature resistant layer (16) adopt the borosilicate material.
7. The mold temperature controller for injection molding machines of claim 1, wherein: the mounting blocks (20) and the mounting grooves (21) are bowl-shaped, and the number of the mounting blocks (20) and the number of the mounting grooves (21) are the same as that of the electric heating pipes (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022245896.3U CN213321539U (en) | 2020-10-10 | 2020-10-10 | High-molding-qualification-rate mold temperature controller for injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022245896.3U CN213321539U (en) | 2020-10-10 | 2020-10-10 | High-molding-qualification-rate mold temperature controller for injection molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213321539U true CN213321539U (en) | 2021-06-01 |
Family
ID=76070888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022245896.3U Expired - Fee Related CN213321539U (en) | 2020-10-10 | 2020-10-10 | High-molding-qualification-rate mold temperature controller for injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213321539U (en) |
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2020
- 2020-10-10 CN CN202022245896.3U patent/CN213321539U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210601 |