CN213295926U - Gravity grouting device - Google Patents

Gravity grouting device Download PDF

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Publication number
CN213295926U
CN213295926U CN202021203457.XU CN202021203457U CN213295926U CN 213295926 U CN213295926 U CN 213295926U CN 202021203457 U CN202021203457 U CN 202021203457U CN 213295926 U CN213295926 U CN 213295926U
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CN
China
Prior art keywords
storage tank
pipe
funnel
grouting device
grout material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202021203457.XU
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Chinese (zh)
Inventor
王立帅
习勇超
柳宝进
仇旭
殷丽强
孔亚鑫
王昭子
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Sixth Group Co Ltd
Fengqiao Bridge Co Ltd of China Railway Sixth Group Co Ltd
Original Assignee
China Railway Sixth Group Co Ltd
Fengqiao Bridge Co Ltd of China Railway Sixth Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by China Railway Sixth Group Co Ltd, Fengqiao Bridge Co Ltd of China Railway Sixth Group Co Ltd filed Critical China Railway Sixth Group Co Ltd
Priority to CN202021203457.XU priority Critical patent/CN213295926U/en
Application granted granted Critical
Publication of CN213295926U publication Critical patent/CN213295926U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a gravity grouting device belongs to grout equipment technical field, including inlet pipe, storage tank, funnel and flexible conveying pipe, the lower extreme at the storage tank is connected to the funnel, and the periphery of storage tank is equipped with a plurality of supporting legs, and the upper portion of storage tank inner chamber is equipped with the closure plate, and inlet pipe top-down runs through the closure plate, and flexible conveying pipe intercommunication is in the bottom of funnel. The utility model provides a gravity grouting device, the sub-unit connection funnel of storage tank to it is stable through a plurality of supporting legs. Grout material passes through the inlet pipe and enters into the storage tank, and grout material in the storage tank enters into flexible conveying pipe through the funnel lower extreme, and flexible conveying pipe can be along with operation scene demand switching direction and angle, and with grout material drainage to support threaded hole, realize screw hole grout operation, need not workman handheld tool operation, and production efficiency has obtained promoting by a wide margin. The shutoff board on storage tank inner chamber upper portion can seal the grout material in the storage tank, reduces the risk that the grout material solidifies in advance.

Description

Gravity grouting device
Technical Field
The utility model belongs to the technical field of grouting equipment, more specifically say, relate to a gravity grouting ware.
Background
In general, in railway engineering, after water and grouting materials are mixed on a bridge floor or a bridge bottom, the grouting materials are conveyed to a pier through a manual system or lifting mode, but due to the limitation of an operation space, manual operation is often needed, 2-3 people are needed to use a strainer or a plastic bottle to fill mortar into a support bolt hole in a matched mode, the production efficiency is too low, and due to the fact that the operation time is long, the grouting materials are even caused to solidify in advance.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a gravity grouting device aims at solving artifical pouring mortar to the support bolt hole in, and production efficiency is too low, can lead to the problem that the grout material solidifies in advance even.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides a gravity grouting device, including inlet pipe, storage tank, funnel and flexible conveying pipe, the funnel is connected the lower extreme of storage tank, the periphery of storage tank is equipped with a plurality of supporting legs, the upper portion of storage tank inner chamber be equipped with be used for with storage tank inner chamber cross section looks adaptation shutoff board, inlet pipe top-down runs through the shutoff board, be used for to carry the grout material in the storage tank, flexible conveying pipe intercommunication is in the bottom of funnel is used for with grout material drainage to support threaded hole.
As another embodiment of this application, the support frame is installed at the top of storage tank, install the pneumatic cylinder on the support frame, the shutoff board is connected on the piston of pneumatic cylinder lower part is served, the pneumatic cylinder is used for the drive the shutoff board is followed the direction of height of storage tank inner chamber goes up and down.
As another embodiment of this application, the support frame includes a plurality of crossbeams and sets firmly a plurality of mounting panel on the crossbeam, a plurality of crossbeams are parallel to each other and weld in the upper end of storage tank, the pneumatic cylinder sets firmly on the mounting panel, the inlet pipe is from a plurality of the clearance of crossbeam penetrates in the storage tank.
As another embodiment of this application, the piston end passes through flange union coupling the shutoff board, it is provided with a plurality of connections that are used for to run through on the pipe wall of flange pipe piston end screw thread locating pin, it is provided with a plurality of connections that are used for to run through on the flange face of flange pipe the connecting bolt of shutoff board.
As another embodiment of this application, the lower terminal surface of shutoff board bonds and has the rubber bed course, the outer peripheral face of rubber bed course supports and leans on the circumference inner wall of storage tank, the edge of shutoff board with storage tank inner wall interval sets up.
As another embodiment of this application, the circumference of storage tank outer wall lower part has set firmly the connecting plate, and is a plurality of the upper end welded fastening of supporting leg is in the circumference of connecting plate.
As another embodiment of this application, the bottom of funnel is equipped with row material pipe, flexible conveying pipe box is established arrange on the material pipe to it is fixed through many bandages.
The utility model provides a gravity grouting device's beneficial effect lies in: compared with the prior art, the utility model discloses gravity grouting ware, the sub-unit connection funnel of storage tank to it is stable through a plurality of supporting legs to keep. Grout material passes through the inlet pipe and enters into the storage tank, and grout material in the storage tank enters into flexible conveying pipe through the funnel lower extreme, and flexible conveying pipe can be along with operation scene demand switching direction and angle, and with grout material drainage to support threaded hole, realize screw hole grout operation, need not workman handheld tool operation, and production efficiency has obtained promoting by a wide margin. The shutoff board on storage tank inner chamber upper portion can seal the grout material in the storage tank, reduces the risk that the grout material solidifies in advance.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a gravity grouting device according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view of FIG. 1;
fig. 3 is a top view of fig. 1.
In the figure: 1. a feed pipe; 2. a material storage tank; 3. a funnel; 4. a flexible feed tube; 5. supporting legs; 6. a plugging plate; 7. a support frame; 8. a hydraulic cylinder; 9. a cross beam; 10. mounting a plate; 11. a flange pipe; 12. a rubber cushion layer; 13. a connecting plate; 14. a discharge pipe; 15. and (4) binding the bands.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 3, the gravity grouter of the present invention will now be described. Gravity grouting device, including inlet pipe 1, storage tank 2, funnel 3 and flexible conveying pipe 4, the lower extreme at storage tank 2 is connected to funnel 3, the periphery of storage tank 2 is equipped with a plurality of supporting legs 5, the upper portion of 2 inner chambers of storage tank is equipped with and is used for 2 inner chamber cross section looks adaptations plugging plate 6 with the storage tank, 1 top-down of inlet pipe runs through plugging plate 6 for carry the grout material in to storage tank 2, flexible conveying pipe 4 communicates in the bottom of funnel 3, be used for with grout material drainage to support threaded hole.
The utility model provides a gravity grouting device compares with prior art, the sub-unit connection funnel 3 of storage tank 2 to it is stable through a plurality of supporting legs 5. In the grout entered into storage tank 2 through inlet pipe 1, the grout in the storage tank 2 entered into flexible conveying pipe 4 through 3 lower extremes of funnel, and flexible conveying pipe 4 can be along with operation site demand conversion direction and angle, and with grout drainage to support threaded hole, realize screw hole grout operation, need not workman handheld tool operation, production efficiency has obtained promoting by a wide margin. The shutoff board 6 on 2 inner chamber upper portions of storage tank can seal the grout material in the storage tank 2, reduces the risk that grout material solidifies in advance.
As a specific embodiment of the gravity grouting device, please refer to fig. 1 to 3, support frame 7 is installed at the top of storage tank 2, installs pneumatic cylinder 8 on support frame 7, and the piston of the connection of shutoff board 6 in the pneumatic cylinder 8 lower part is served, and pneumatic cylinder 8 is used for driving 6 direction of height lifts along the storage tank 2 inner chambers of shutoff board. In this embodiment, the cylinder body of the hydraulic cylinder 8 is fixed on the support frame 7, the piston end of the hydraulic cylinder 8 is located at the lower part of the support frame, the piston end penetrates through the support frame 7 and is fixedly connected with the plugging plate 6, and the piston end is perpendicular to the plugging plate 6. Pneumatic cylinder 8 goes up and down along the direction of height of 2 inner chambers of storage tank through piston end drive closure plate 6, and after storage tank 2 interior grout material was idle a period, the condition that partial solidification can appear in the grout material, and pneumatic cylinder 8 drive closure plate 6 descends, can increase the atmospheric pressure in the liquid storage tank, makes things convenient for partial solidification's grout material to discharge from 3 lower extremes of funnel. In addition, when the distance of the support screw hole that needs the grout is far away from this device, need set up longer flexible conveying pipe 4, 6 lifting movement of shutoff board can drive the more smooth arrival distance of the grout material in the longer flexible conveying pipe 4 and locate at the support screw hole far away.
As a specific embodiment of the gravity grouting device, please refer to fig. 2 to 3, the support frame 7 includes a plurality of crossbeams 9 and sets firmly the mounting panel 10 on a plurality of crossbeams 9, a plurality of crossbeams 9 are parallel to each other and weld in the upper end of storage tank 2, and pneumatic cylinder 8 sets firmly on mounting panel 10, and inlet pipe 1 penetrates in the storage tank 2 from the clearance of a plurality of crossbeams 9. In this embodiment, a plurality of crossbeams 9 are parallel to each other and are welded in the upper end of storage tank 2, and mounting panel 10 overlap joint is on a plurality of crossbeams 9 to it is fixed with a plurality of crossbeams 9 through bolt or welded mode. The cylinder body part of the hydraulic cylinder 8 is welded or bolted on the mounting plate 10, and the feeding pipe 1 penetrates into the storage tank 2 from the gap between the adjacent cross beams 9, so that the cross beams 9 are prevented from interfering the arrangement of the feeding pipes 1.
As a specific implementation manner of the gravity grouting device, please refer to fig. 2 to 3, the piston end passes through flange pipe 11 and connects plugging plate 6, runs through on the pipe wall of flange pipe 11 and is provided with a plurality of piston end screw thread locating pins that are used for connecting, runs through on the flange face of flange pipe 11 and is provided with a plurality of connecting bolts that are used for connecting plugging plate 6. In this embodiment, the flange pipe 11 includes body portion and flange portion, and the two integrated into one piece, and body portion suit is at the piston end, transversely runs through the pipe wall of body portion through a plurality of screw locating pins to make its tip threaded connection on the lateral wall of piston end, thereby accomplish the fixed of flange pipe 11 and piston end. The flange part is circumferentially provided with a plurality of connecting holes, bolts with the same number correspondingly penetrate through the plugging plate 6 and the connecting holes and are screwed down, and therefore the flange pipe 11 and the plugging plate 6 are fixed.
As a specific implementation manner of the gravity grouting device, please refer to fig. 2, the lower terminal surface of the plugging plate 6 is bonded with the rubber cushion layer 12, the outer peripheral surface of the rubber cushion layer 12 is supported on the circumferential inner wall of the storage tank 2, and the edge of the plugging plate 6 is arranged at an interval with the inner wall of the storage tank 2. In this embodiment, the outer peripheral surface of the rubber cushion layer 12 abuts against the circumferential inner wall of the storage tank 2, and the sealing performance of the storage tank 2 can be improved. The blocking plate 6 and the inner wall of the storage tank 2 are arranged at intervals, so that the blocking plate 6 and the rubber cushion layer 12 can be driven by the hydraulic cylinder 8 to smoothly lift.
As a specific embodiment of the gravity grouting device provided in the present invention, please refer to fig. 1 to 3, the circumferential direction of the lower portion of the outer wall of the storage tank 2 is fixedly provided with the connecting plate 13, and the upper ends of the plurality of supporting legs 5 are welded and fixed in the circumferential direction of the connecting plate 13. In this embodiment, connecting plate 13 welded fastening is in the circumference of 2 outer wall lower parts of storage tank, and the level sets up, and the quantity of supporting leg 5 is three, and the even welding is at the lower terminal surface of connecting plate 13, sets up perpendicularly with connecting plate 13 for support whole device, make storage tank 2 and funnel 3 remain stable.
As a specific embodiment of the gravity grouting device provided in the present invention, please refer to fig. 2, a material discharging pipe 14 is disposed at the bottom of the funnel 3, and the flexible feeding pipe 4 is sleeved on the material discharging pipe 14 and fixed by a plurality of straps 15. In this embodiment, arrange material pipe 14 and funnel 3 integrated into one piece, be located the middle part of the bottom of funnel 3, arrange the external diameter of material pipe 14 and slightly be less than the internal diameter of flexible conveying pipe 4, the difference is 1-2mm, and flexible conveying pipe 4 can overlap smoothly and establish on arranging material pipe 14, can not have great clearance again simultaneously. After the two are connected, the three binding bands 15 are bound outside the discharge pipe 14 from top to bottom, so that the flexible feeding pipe 4 and the discharge pipe 14 are further fixed, and the phenomenon of material leakage is avoided.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. Gravity grouting device, its characterized in that, including inlet pipe, storage tank, funnel and flexible conveying pipe, the funnel is connected the lower extreme of storage tank, the periphery of storage tank is equipped with a plurality of supporting legs, the upper portion of storage tank inner chamber be equipped with be used for with storage tank inner chamber cross section looks adaptation shutoff board, inlet pipe top-down runs through the shutoff board, be used for to carry the grout material in the storage tank, flexible conveying pipe intercommunication is in the bottom of funnel is used for with grout material drainage to support threaded hole.
2. The gravity grouting device according to claim 1, wherein a support frame is mounted at the top of the storage tank, a hydraulic cylinder is mounted on the support frame, the blocking plate is connected to the piston end at the lower part of the hydraulic cylinder, and the hydraulic cylinder is used for driving the blocking plate to lift along the height direction of the inner cavity of the storage tank.
3. The gravity grouting device according to claim 2, wherein the support frame comprises a plurality of beams and a mounting plate fixedly arranged on the plurality of beams, the plurality of beams are parallel to each other and welded at the upper end of the storage tank, the hydraulic cylinder is fixedly arranged on the mounting plate, and the feeding pipe penetrates into the storage tank from the gaps of the plurality of beams.
4. The gravity grouter of claim 2, wherein the piston end is connected to the plugging plate through a flange pipe, a plurality of threaded positioning pins for connecting the piston end are arranged on the pipe wall of the flange pipe in a penetrating manner, and a plurality of connecting bolts for connecting the plugging plate are arranged on the flange surface of the flange pipe in a penetrating manner.
5. The gravity grouting device according to claim 1, wherein a rubber cushion layer is bonded to the lower end face of the blocking plate, the outer peripheral surface of the rubber cushion layer abuts against the circumferential inner wall of the storage tank, and the edge of the blocking plate is spaced from the inner wall of the storage tank.
6. The gravity grouting device according to claim 1, wherein a connecting plate is fixedly arranged on the lower portion of the outer wall of the storage tank in the circumferential direction, and the upper ends of the supporting legs are welded and fixed on the circumferential direction of the connecting plate.
7. The gravity grouting device according to claim 1, wherein a discharge pipe is arranged at the bottom of the funnel, and the flexible feeding pipe is sleeved on the discharge pipe and is fixed by a plurality of binding bands.
CN202021203457.XU 2020-06-24 2020-06-24 Gravity grouting device Expired - Fee Related CN213295926U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021203457.XU CN213295926U (en) 2020-06-24 2020-06-24 Gravity grouting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021203457.XU CN213295926U (en) 2020-06-24 2020-06-24 Gravity grouting device

Publications (1)

Publication Number Publication Date
CN213295926U true CN213295926U (en) 2021-05-28

Family

ID=76019023

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021203457.XU Expired - Fee Related CN213295926U (en) 2020-06-24 2020-06-24 Gravity grouting device

Country Status (1)

Country Link
CN (1) CN213295926U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20210528