CN213266240U - Steel arch ballast for main arch of oxy-fuel glass melting furnace - Google Patents

Steel arch ballast for main arch of oxy-fuel glass melting furnace Download PDF

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Publication number
CN213266240U
CN213266240U CN202021992057.1U CN202021992057U CN213266240U CN 213266240 U CN213266240 U CN 213266240U CN 202021992057 U CN202021992057 U CN 202021992057U CN 213266240 U CN213266240 U CN 213266240U
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China
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steel
melting furnace
shaped
arch
side wall
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CN202021992057.1U
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Chinese (zh)
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王英
姜宏
王洪鹃
谢东恒
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Hainan Haikong Special Glass Technology Co Ltd
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Hainan Haikong Special Glass Technology Co Ltd
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Abstract

The utility model provides a steel arch ballast for a big arch of a total oxygen glass melting furnace, which comprises a steel frame and a plurality of L-shaped supporting pieces, wherein the left side wall and the right side wall of the steel frame are respectively provided with a connecting steel plate which is used for being connected on a melting furnace upright post, the lower end of the front side wall of the steel frame is protruded forwards to form a supporting part, the upper end of the supporting part is provided with a plurality of roller rods which are parallel to each other, the horizontal section of the L-shaped supporting piece is arranged on the roller rods, and the horizontal section and the vertical section of the L-shaped supporting piece are respectively butted against the bottom wall and; have connect the jackscrew soon along the fore-and-aft direction on the steel frame, the front end of jackscrew extends to the steel frame outside and butt in L shape support piece's vertical section, every L shape support piece corresponds and is provided with a plurality of jackscrew. The utility model discloses an adjust the elasticity degree of jackscrew, can make L shape support piece remove along with the thermal expansion of big arch brick and adjust to make even backward inflation of big arch brick when the roasting kiln not obstructed, maintain the fastness of big arch brick in the normal production process.

Description

Steel arch ballast for main arch of oxy-fuel glass melting furnace
Technical Field
The utility model relates to the technical field of float process glass production, in particular to a steel arch ballast for a main arch of a total oxygen glass melting furnace.
Background
The glass melting furnace arch is an independent part of the whole glass melting furnace and comprises a main arch brick, steel arch ballast, a stand column and a brace on the stand column. The gravity of the big arch brick and the horizontal thrust generated by heating act on the steel arch ballast and are born by the steel arch ballast and the brace on the upright post.
As shown in figure 1, the crown brick of the prior common glass melting furnace adopts silicon refractory brick (the single weight is 1.86 g/cm)3) A plurality of big arch bricks are combined into a arch; each arch is a whole, the weight of each arch and the horizontal thrust generated by heating are born by the steel arch ballast 1 and the brace 3 on the upright post 2, the steel arch ballast 1 leans against the upright post 2, and the inclined plane and the main arch brick are tightly attached together to support the weight of each arch; the total oxygen glass melting furnace applies the total oxygen combustion technology to the common glass melting furnace, and because of the combustion particularity of the total oxygen combustion technology, the gas temperature is high, the water vapor concentration and the alkali vapor concentration in the flame space are high, the large arch brick 4 in the common glass melting furnace needs to adopt a casting material, such as an electric melting zirconia-corundum brick (the single weight is 3.4 g/cm)3) Or electric melting alpha-beta-corundum brick (single weight 2.85 g/cm)3) The two bricks have high strength, single weight, large bricks and high processing difficulty, so that the arch is required to be constructed by dry laying of single-ring arches without using a binder, and each arch comprises 4-5 ring arches. Because the bricks of the large arch brick are large, the gravity of each ring of arch is large, and the horizontal thrust generated by heating is also large, the requirement on the strength of the steel arch slag 1 is increased, because of single ring masonry, each ring of arch is unevenly stressed during kiln roasting, but the existing steel arch slag 1 ensures that the large arch brick 4 of each ring of arch can not be independently adjusted according to the expansion condition of the large arch brick 4 of each ring of arch during kiln roasting, so that the large arch brick 4 is crushed, the strength and the safety of the oxy-fuel glass melting furnace are influenced, the service life of the melting furnace is influenced, and the requirement of oxy-fuel combustion can not be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the above-mentioned technical problem in the correlation technique at least to a certain extent, for this reason, the utility model provides an all oxygen glass melting furnace is steel arch ballast for big arch, this steel arch ballast bears every ring big arch brick through a plurality of L shape support piece, L shape support piece's horizontal segment sets up on the roller bar, L shape support piece's vertical section butt has the jackscrew, elasticity degree through adjusting the jackscrew, can make L shape support piece remove along with the thermal expansion of big arch brick and adjust, thereby make big arch brick evenly backward inflation when the roasting kiln not obstructed, safe inflation when guaranteeing big brick arch kiln is not crowded garrulous, maintain the fastness of big arch brick in the normal production process.
The technical scheme of the utility model is realized like this:
the steel arch ballast for the main arch of the oxy-fuel glass melting furnace comprises a steel frame and a plurality of L-shaped supporting pieces, wherein connecting steel plates used for being connected to a melting furnace upright post are respectively arranged on the left side wall and the right side wall of the steel frame, a supporting part is formed by forward protruding the lower end of the front side wall of the steel frame, a plurality of roller rods which are parallel to each other are arranged at the upper end of the supporting part, the horizontal section of each L-shaped supporting piece is arranged on each roller rod, and the horizontal section and the vertical section of each L-shaped supporting piece are respectively abutted against the bottom wall and the side wall of the main arch brick so as to bear the main arch; the steel framework is screwed with jackscrews in the front-back direction, the front ends of the jackscrews extend to the outside of the steel framework and are abutted against the vertical sections of the L-shaped supporting pieces, and each L-shaped supporting piece is correspondingly provided with a plurality of jackscrews.
Further, a cavity is arranged in the steel frame, an external air pipe communicated with the cavity is arranged on the steel frame, and the external air pipe is used for conveying cooling air.
Furthermore, the steel frame comprises H-shaped steel, the rear side wall of the vertical section of the H-shaped steel is provided with H-shaped steel, and a first inclined steel plate is connected between the rear end of the horizontal section at the lower end of the H-shaped steel and the lower end of the vertical section at the rear side of the H-shaped steel to enclose the cavity; the external air pipe is arranged at the upper end of the horizontal beam of the H-shaped steel, and a plurality of reinforcing rib plates are arranged on the upper end face of the horizontal beam of the H-shaped steel at intervals along the left-right direction.
Furthermore, the external air pipe is arranged at the upper end of the horizontal beam of the H-shaped steel, and a plurality of reinforcing rib plates are arranged on the upper end face of the horizontal beam of the H-shaped steel at intervals along the left-right direction.
Furthermore, ventilation holes are formed in the vertical section of the I-shaped steel in the front-back direction, and the ventilation holes communicate the cavity with the outside.
Furthermore, a second through hole for the jackscrew to pass through is formed in the steel frame, and a nut matched with the jackscrew is arranged on the inner side wall of the H-shaped steel corresponding to the second through hole; and a sealing gasket is arranged on the outer side wall of the vertical section of the H-shaped steel, which is far away from the L-shaped supporting piece, corresponding to the second through hole.
Furthermore, a sleeve is sleeved outside the jackscrew, one end of the sleeve is abutted to the nut, and the other end of the sleeve is abutted to the rear inner side wall of the H-shaped steel.
Further, the plurality of roller rods are arranged at equal intervals, the roller rods are embedded in the upper end face of the supporting part, and the roller rods can rotate around the axes of the roller rods.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model has the advantages that the supporting part is convexly arranged on the front side wall of the steel frame, and the L-shaped supporting piece is arranged on the roller rod on the supporting part, so that a certain distance is kept between the L-shaped supporting piece and the steel frame; therefore, in the process of building the large arch and the roasting kiln of the electric melting brick, the jackscrew is rotated to move back and forth, so that the stress of each ring of the arch in one arch is balanced, the whole arch is flat, the large arch brick pushes the L-shaped support to uniformly move backwards on the roller rod when being heated and expand without being blocked, the safe expansion is ensured not to be crushed when the large arch brick is roasted, the firmness of the large arch brick in the normal production process is maintained, and the requirement of total oxygen combustion is met.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural view of a conventional steel arch ballast installed in a glass melting furnace;
FIG. 2 is a schematic side view of the glass melting furnace according to the embodiment of the present invention;
fig. 3 is a schematic side view of an embodiment of the present invention;
FIG. 4 is a schematic top view of the L-shaped support member of the embodiment of the present invention;
fig. 5 is a schematic sectional view at a-a in fig. 4.
Reference numerals:
1, steel arch ballast, 2 columns, 3 braces and 4 big arch bricks;
100 steel frames, 110I-shaped steel, 111 supporting parts, 112 ventilation holes, 120 cavities, 130H-shaped steel, 131 horizontal cross beams, 132 nuts, 133 sealing gaskets, 134 sleeves, 140 first inclined steel plates and 150 reinforcing rib plates;
a 200L-shaped support;
300 connecting steel plates, 310 third through holes and 320 screws;
400 roller rods, 500 jackscrews and 600 are externally connected with an air pipe.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the positional or orientational descriptions, such as "upper", "lower", "front", "rear", "left", "right", etc., are referred to the positional or orientational relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the description of the present invention, if there is any description of "first", "second", etc., it is only for the purpose of distinguishing technical features, and it is not understood that relative importance is indicated or implied or that the number of indicated technical features is implicitly indicated or that the precedence of the indicated technical features is implicitly indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 2 to 5, the steel arch ballast for a main arch of a total oxygen glass melting furnace provided by the embodiment of the invention comprises a steel frame 100 and four L-shaped support members 200, wherein the left and right side walls of the steel frame 100 are respectively provided with a connecting steel plate 300 for connecting to a melting furnace upright post 2, each connecting steel plate 300 is provided with a third through hole 310 corresponding to a threaded hole of the melting furnace upright post 2, a screw 320 passes through the third through hole 310 and is matched with the threaded hole of the melting furnace upright post 2 for connection, the lower end of the front side wall of the steel frame 100 is protruded forwards to form a support portion 111, the upper end of the support portion 111 is provided with three parallel roller rods 400, the horizontal section of each L-shaped support member 200 is arranged on the roller rod 400, and the horizontal section and the vertical section of each L-shaped support member 200 are respectively abutted against the bottom wall and the side wall of the main arch 4 to; the steel frame 100 is screwed with the jackscrew 500 along the front-back direction, the front end of the jackscrew 500 extends out of the steel frame 100 and abuts against the vertical section of the L-shaped support member 200, and each L-shaped support member 200 is correspondingly provided with two jackscrews 500. Compared with the prior art, the embodiment of the utility model has the advantages that the supporting part 111 is convexly arranged on the front side wall of the steel frame 100, and the L-shaped supporting piece 200 is arranged on the roller rod 400 on the supporting part 111, so that a certain distance is kept between the L-shaped supporting piece 200 and the steel frame 100; thereby when making in the melting furnace carry out the total oxygen burning, the reverse rotation jackscrew 500 for jackscrew 500 moves backward breaks away from L shape support piece 200 to keep a short distance with L shape support piece 200, big arch brick 4 promotes L type support piece when being heated and evenly moves backward the inflation on roller bar 400 unimpededly, ensures that big arch brick 4 safe inflation is not crowded garrulous when the roasting kiln, maintains the fastness of big arch brick 4 in the normal production process, in order to satisfy the needs of total oxygen burning. By arranging the L-shaped support 200 on the roller rod 400, the friction force between the two is small, so that the L-shaped support 200 can be pushed to stably move on the roller rod 400 by the heating of the crown bricks 4 in the kiln baking process, and the crown bricks 4 are heated and uniformly expand backward without being blocked. Two jackscrews 500 are correspondingly arranged on each L-shaped support member 200, and the two jackscrews 500 are respectively abutted against the L-shaped support members 200, so that a relatively balanced jacking force can be provided for the L-shaped support members 200; it should be understood that the number of the L-shaped supports 200 in the embodiment of the present invention is preferably based on the number of the arch bricks 4 per ring arch, and generally, one L-shaped support 200 supports one arch brick 4, but the number is not limited to a specific number, and the number of the L-shaped supports 200 may be set to three, five, etc. other numbers according to actual needs. The number of the top threads 500 correspondingly arranged on each L-shaped supporting member 200 is also preferable according to the size of the L-shaped supporting member 200, and the specific number is not limited. It should be noted that the jackscrew 500 is disposed at the middle position of the L-shaped support 200 to ensure the maximum stress on the crown 4 and the L-shaped support plate 200.
In some embodiments of the present invention, the roller rod 400 is spot-welded to the supporting portion 111, so that the roller rod 400 cannot move back and forth along with the L-shaped support member 200, thereby ensuring that the crown 4 loaded on the L-shaped support member 200 expands backward without being obstructed during the baking process.
As shown in fig. 3 to 5, in some embodiments of the present invention, a cavity 120 is disposed in the steel frame 100, an external air duct 600 is disposed on the steel frame 100 and connected to the cavity 120, and the external air duct 600 is used for conveying cooling air. Because the steel frame 100 is also influenced by the heat emitted by the crown bricks 4 to be heated in the kiln burning process, the steel frame 100 may deform after being heated to cause the strength to be reduced; through setting up external tuber pipe 600, at the in-process of burning the kiln, the cooling air can enter into cavity 120 through external tuber pipe 600 in, and then makes steel frame 100 obtain effectual cooling, avoids steel frame 100 to be heated deformation and leads to the production accident that the intensity descends and even appear collapsing.
As shown in fig. 2, 3 and 5, in some embodiments of the present invention, the steel frame 100 includes the i-shaped steel 110, the H-shaped steel 130 is disposed on the rear sidewall of the vertical section of the i-shaped steel 110, and a first oblique steel plate 140 is connected between the rear end of the horizontal section of the lower end of the i-shaped steel 110 and the lower end of the rear vertical section of the H-shaped steel 130 to form the cavity 120. The lower end of the H-shaped steel 130 is connected with the lower end of the I-shaped steel 110 through the first inclined steel plate 140, and the cavity 120 is formed by the cooperation of the two connecting steel plates 300, so that cooling air can be conveyed into the cavity 120 to cool the steel frame 100.
As shown in fig. 2, 3 and 5, in some embodiments of the present invention, the external air pipe 600 is disposed at the upper end of the horizontal beam 131 of the H-shaped steel 130, and a plurality of reinforcing ribs 150 are disposed at intervals along the left-right direction on the upper end surface of the horizontal beam 131 of the H-shaped steel 130. The strength of the steel frame 100 can be further improved by providing a plurality of reinforcing ribs 150 on the upper end surface of the horizontal beam 131 of the H-beam 130.
As shown in fig. 3 and 5, in some embodiments of the present invention, the vertical section of the i-shaped steel 110 is provided with a vent 112 along the front-back direction, and the vent 112 communicates the cavity 120 with the outside. After the external air pipe 600 conveys cooling air to the cavity 120, a part of the cooling air in the cavity 120 can blow to the L-shaped supporting member 200 through the vent holes 112, so that the L-shaped supporting plate 200 can be effectively cooled in the kiln burning process, and the problem that the strength of the L-shaped supporting plate 200 is reduced due to thermal deformation and cannot bear the big arch brick 4 is avoided.
As shown in fig. 3 and 5, in some embodiments of the present invention, a second through hole for the jackscrew 500 to pass through is provided on the steel frame 100, and a nut 132 matched with the jackscrew 500 is welded on the inner side wall of the H-beam 130 at a position corresponding to the second through hole; and a sealing gasket 133 is arranged on the outer side wall of the vertical section of the H-shaped steel 130 away from the L-shaped support 200 and corresponds to the second through hole. The tightening of the jackscrew 500 is adjustable by the nut 132 to control the distance of the backward expansion of the crown 4. In the baking kiln and the masonry process, besides the height of the main arch brick 4 is adjusted through the brace 3, the height of each ring brick can also be accurately adjusted through the jackscrew 500, so that the stability, firmness and safety of the whole main arch are ensured. The provision of the sealing gasket 133 prevents the cooling air supplied into the cavity 120 from flowing out of the second through hole to the outside and failing to cool the L-shaped support 200. It should be understood that the welding is only one preferable way to connect the nut 132 to the inner side wall of the H-beam 130 at a position corresponding to the second through hole, and the specific installation manner is not limited, and other manners such as adhesion may be used instead according to actual needs.
As shown in fig. 3 and 5, in some embodiments of the present invention, a sleeve 134 is sleeved outside the jackscrew 500, one end of the sleeve 134 abuts against the nut 132, and the other end of the sleeve 134 abuts against the rear inner sidewall of the H-beam 130. The sleeve 134 is matched with the nut 132, so that the jackscrew 500 can be screwed on the steel frame 100 more stably, and the sleeve 134 can avoid that water vapor in cooling air is stuck on the jackscrew 500 when the cooling air is conveyed into the cavity 120, so that the jackscrew 500 is rusted and is not easy to rotate.
In another embodiment of the present invention, the embodiment of the present invention is different from the above-mentioned embodiment in that a plurality of roller rods 400 are arranged at equal intervals, the roller rods 400 are embedded on the upper end surface of the supporting portion 111, and the roller rods 400 can rotate around the axis of the roller rods 400. Because the roller rod 400 can rotate around the shaft in situ, the friction force between the L-shaped support 200 and the roller rod 400 can be further reduced, so that the friction resistance of the expansion movement of the arch brick 4 can be reduced, the L-shaped support 200 can be pushed to stably move on the roller rod 400 when the arch brick 4 is heated to expand in the process of the roasting kiln, and the arch brick 4 is heated to uniformly expand backwards without being blocked.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The steel arch ballast for the main arch of the oxy-fuel glass melting furnace is characterized by comprising a steel frame and a plurality of L-shaped supporting pieces, wherein connecting steel plates for connecting to a melting furnace upright post are respectively arranged on the left side wall and the right side wall of the steel frame, a supporting part is formed by forward protruding the lower end of the front side wall of the steel frame, a plurality of roller rods which are parallel to each other are arranged at the upper end of the supporting part, the horizontal section of each L-shaped supporting piece is arranged on each roller rod, and the horizontal section and the vertical section of each L-shaped supporting piece are respectively abutted against the bottom wall and the side wall of the main arch brick so as to bear the main arch brick; the steel framework is screwed with jackscrews in the front-back direction, the front ends of the jackscrews extend to the outside of the steel framework and are abutted against the vertical sections of the L-shaped supporting pieces, and each L-shaped supporting piece is correspondingly provided with a plurality of jackscrews.
2. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 1, wherein a cavity is provided in the steel frame, and an external air duct communicated with the cavity is provided on the steel frame and used for conveying cooling air.
3. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 2, wherein the steel frame comprises H-shaped steel, the rear side wall of the vertical section of the H-shaped steel is provided with the H-shaped steel, and a first inclined steel plate is connected between the rear end of the horizontal section at the lower end of the H-shaped steel and the lower end of the vertical section at the rear side of the H-shaped steel so as to enclose the cavity.
4. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 3, wherein the external air duct is arranged at the upper end of the horizontal beam of the H-shaped steel, and a plurality of reinforcing ribs are arranged on the upper end surface of the horizontal beam of the H-shaped steel at intervals in the left-right direction.
5. The steel skewer for a main arch of a total oxygen glass melting furnace as claimed in claim 3, wherein a vent hole is provided in the vertical section of the I-shaped steel in the front-rear direction, the vent hole communicating the cavity with the outside.
6. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 3, wherein a second through hole for the jackscrew to pass through is formed in the steel frame, and a nut matched with the jackscrew is arranged on the inner side wall of the H-shaped steel at a position corresponding to the second through hole; and a sealing gasket is arranged on the outer side wall of the vertical section of the H-shaped steel, which is far away from the L-shaped supporting piece, corresponding to the second through hole.
7. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 6, wherein a sleeve is sleeved outside the jackscrew, one end of the sleeve abuts against the nut, and the other end of the sleeve abuts against the rear inner side wall of the H-shaped steel.
8. The steel skewer for a main crown of a total oxygen glass melting furnace according to claim 1, wherein a plurality of the roller bars are arranged at equal intervals, the roller bars are embedded on the upper end surface of the support part, and the roller bars are capable of rotating around the axes of the roller bars.
CN202021992057.1U 2020-09-11 2020-09-11 Steel arch ballast for main arch of oxy-fuel glass melting furnace Active CN213266240U (en)

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CN202021992057.1U CN213266240U (en) 2020-09-11 2020-09-11 Steel arch ballast for main arch of oxy-fuel glass melting furnace

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Application Number Priority Date Filing Date Title
CN202021992057.1U CN213266240U (en) 2020-09-11 2020-09-11 Steel arch ballast for main arch of oxy-fuel glass melting furnace

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114671598A (en) * 2022-02-24 2022-06-28 彩虹显示器件股份有限公司 Expansion adjusting system and method for liquid crystal substrate glass channel cooling section
CN115504654A (en) * 2022-10-31 2022-12-23 中国建材国际工程集团有限公司 Support structure for overflow port of rolled glass melting furnace
CN117088595A (en) * 2023-08-18 2023-11-21 青岛融合光电科技有限公司 Device for delaying damage of side wall bricks of electrode bricks of tank furnace and installation method of device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114671598A (en) * 2022-02-24 2022-06-28 彩虹显示器件股份有限公司 Expansion adjusting system and method for liquid crystal substrate glass channel cooling section
CN114671598B (en) * 2022-02-24 2023-12-12 彩虹显示器件股份有限公司 Expansion adjusting system and method for cooling section of liquid crystal substrate glass channel
CN115504654A (en) * 2022-10-31 2022-12-23 中国建材国际工程集团有限公司 Support structure for overflow port of rolled glass melting furnace
CN117088595A (en) * 2023-08-18 2023-11-21 青岛融合光电科技有限公司 Device for delaying damage of side wall bricks of electrode bricks of tank furnace and installation method of device

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