CN213257984U - Welding device of metal tube for diamond synthesis - Google Patents
Welding device of metal tube for diamond synthesis Download PDFInfo
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- CN213257984U CN213257984U CN202022008452.8U CN202022008452U CN213257984U CN 213257984 U CN213257984 U CN 213257984U CN 202022008452 U CN202022008452 U CN 202022008452U CN 213257984 U CN213257984 U CN 213257984U
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Abstract
The utility model relates to a welding device of a metal pipe for diamond synthesis in the technical field of welding devices, which comprises a horizontal base, wherein a vertical supporting plate, a horizontal bearing plate, a butt welding mechanism and a linear module are arranged on the base, and the butt welding mechanism is arranged on the base in a sliding way; the linear module is provided with a sucker type manipulator; a limiting groove is formed in the bearing plate, the butt welding mechanism comprises a butt welding machine and a lifting assembly, the lifting assembly comprises a sliding plate and a supporting plate, the lower surface of the sliding plate is in sliding fit with the slide way through a sliding block, the supporting plate is matched with the fixed electrode, the lower surface of the supporting plate is connected with a second air cylinder, and the butt welding mechanism is connected with the supporting plate through a third air cylinder; the supporting plate is also provided with a push rod. The utility model has simple and reasonable structure, convenient maintenance, low cost, economy and applicability; the automatic degree is high, has reduced cost of labor and workman's intensity of labour, and each mechanism and subassembly are mutually supported smoothly, have improved welding precision and welding efficiency, have realized smooth continuity of production.
Description
Technical Field
The utility model relates to a welding set technical field specifically, relates to a welding set of tubular metal resonator for diamond synthesis.
Background
The metal tube is a metal material which is synthesized and heated by diamond synthesis and is also called as an iron-chromium-aluminum strip; is a strip of 0.1mm thickness; manually winding the steel wire on a special tool and then lap-welding the steel wire; the manual welding efficiency is poor, and is with high costs, and at the bottom of the welding efficiency, welding precision is poor, the inconvenient serious influence continuity production scheduling problem of material loading appears in the discovery of current automatic butt welder in the use, consequently needs to improve urgently.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a welding device of a metal tube for diamond synthesis, which comprises a horizontal base, wherein the base is provided with a vertical supporting plate, a horizontal bearing plate, a butt welding mechanism and a linear module;
the support plate is fixed at one end of the base, the linear module is fixed at one end of the base, which is far away from the support plate, and the linear module is provided with a sucker type manipulator; the bearing plate is fixed on the base through a support and is close to the linear module, a limiting groove is arranged on the bearing plate, a rectangular through hole is formed in the middle of the limiting groove, and an opening is formed in one side, close to the supporting plate, of the rectangular through hole;
the butt welding mechanism comprises a butt welding machine and a lifting assembly, the butt welding machine comprises a fixed electrode and a movable electrode, the fixed electrode is a cylinder parallel to the bearing plate, the outer diameter of the fixed electrode is equal to the inner diameter of the metal pipe, the fixed electrode is fixed on a fixed plate, a positioning hole is formed in the fixed plate above the fixed electrode, a connecting piece is fixed on the fixed plate corresponding to the left side and the right side of the fixed electrode respectively, a pressing plate matched with the fixed electrode is arranged on the connecting piece and connected with the telescopic end of a first air cylinder, the fixed end of the first air cylinder is fixed on the connecting piece, the two pressing plates are arranged oppositely, and the inner edge of the top of one pressing plate is; the lifting assembly comprises a sliding plate and a supporting plate, a sliding block matched with the slide way is arranged on the lower surface of the sliding plate, the sliding block is arranged in the slide way in a sliding mode, the supporting plate is matched with the fixed electrode, the lower surface of the supporting plate is connected with the telescopic end of the air cylinder II, the fixed end of the air cylinder II is fixedly connected with the sliding plate, the supporting plate can extend into the rectangular through hole and pass through the opening, the sliding plate is fixedly connected with the fixed plate through a vertical connecting plate, and the connecting plate is connected with the supporting plate through the air cylinder III; the support plate is also provided with a cylinder IV, the telescopic end of the cylinder IV is fixedly connected with a push rod, the push rod corresponds to the positioning hole, and the diameter of the push rod is smaller than that of the positioning hole; the central axis of the fixed electrode, the central axis of the positioning hole and the central line of the limiting groove are positioned on the same vertical plane;
the support plate is provided with a control mechanism, and the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder are all connected with the control mechanism.
Preferably, the surfaces of the two pressing plates opposite are cambered surfaces, the diameter of each cambered surface is equal to the outer diameter of the metal tube, and the two pressing plates can be pressed to the fixed electrode more closely when moving oppositely, so that the precision of the metal tube is improved.
Preferably, the number of the supporting plates is two, each supporting plate is connected with a second air cylinder, the two air cylinders are synchronous, the two supporting plates are respectively arranged on the sliding plates corresponding to the two sides of the fixed electrode, and the vertical plane where the side edge of each supporting plate close to the fixed electrode is located is tangent to the outer wall of the fixed electrode. The horizontal distance between the outer sides of the two supporting plates is smaller than the width of the opening of the rectangular through hole, so that the two supporting plates can pass through the opening. The department sets up the steady more reliable that makes the lifting of metal sheet, and two layer boards rise the both ends of back fixed electrode's horizontal diameter tangent simultaneously, make metal sheet and fixed electrode laminate more, have improved the accuracy that the metal sheet becomes the pipe.
Preferably, the four corners of the limiting groove are fixedly provided with limiting columns, the situation that the metal plate slides down from the opening of the rectangular through hole is avoided due to the arrangement of the limiting columns, and the placing accuracy of the metal plate is further improved.
The utility model discloses still including other subassemblies that can make the synthetic welding set normal use of metal pipe of using of diamond, control assembly, the control assembly of sharp module and sucking disc formula manipulator matched with metal sheet placer of each cylinder are the conventional technological means in this field. In addition, the utility model discloses in add the device or the subassembly that restrict and all adopt the conventional technical means in this field, be the conventional technical means in this field like fixed electrode, removal electrode, control mechanism, sucking disc formula manipulator, sharp module etc..
The working principle of the utility model is that after the sucker type mechanical arm adsorbs the metal plate on the metal plate placing device, the sucker type mechanical arm moves to the position of the bearing plate under the action of the linear module and the metal plate is placed into the limiting groove, the size of the metal plate is calculated, and the metal plate can be wound into a round tube shape by taking the cylindrical diameter of the fixed electrode as the inner diameter; the second cylinder jacks upwards, the supporting plate lifts the metal plate after rising through the rectangular through hole until the metal plate is matched with the fixed electrode to bend around the cylinder of the fixed electrode, and then the two pressing plates are pushed by the first cylinders connected with the two pressing plates respectively to push towards the fixed electrode so as to bend the metal plate into a circular tube; welding the upper joint of the butt welding machine into a pipe; when the actions are carried out, the cylinder III contracts to drive the sliding plate and the fixed plate to move towards the direction of the supporting plate, the supporting plate drives the metal plate and the fixed electrode and the pressing plate on the fixed plate to move towards the direction of the supporting plate through the opening of the rectangular through hole, so that the upper part of the bearing plate is vacant, and the sucking disc type mechanical arm on the linear module can conveniently place the next metal plate on the limiting groove continuously; when the metal plate is welded into a metal tube, the cylinder three extends to drive the fixing plate to move forwards, and when the fixing plate moves above the bearing plate, the metal tube cannot fall on the bearing plate, and the cylinder four extends to push the push rod to penetrate through the positioning hole and push the metal tube on the fixing electrode downwards, so that material returning is realized; and then all the cylinders are mutually matched to carry out reciprocating motion, and the operations are repeated to realize the automatic welding and pipe forming operation of the metal pipe.
The utility model has the advantages of simple and reasonable structure, convenient maintenance, low cost, economy and applicability; the automatic degree is high, has reduced cost of labor and workman's intensity of labour, and each mechanism and subassembly are mutually supported smoothly, have improved welding precision and welding efficiency, have realized smooth continuity of production.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural view of a welding apparatus for a metal tube for diamond synthesis according to an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a state diagram of the carrier plate of FIG. 2 after carrying a metal plate;
fig. 4 is a diagram showing a state where the metal plate is lifted by the pallet and bonded to the fixed electrode in the present embodiment.
In the figure: 1. the robot comprises a base, a linear module, a sucker type manipulator, a supporting plate, a control mechanism, a fixing plate, a pressing plate, a cylinder I, a positioning hole 9, a fixing electrode 10, a connecting plate 11, a sliding plate 12, a sliding rail 13, a sliding rail 14, a cylinder II, a supporting plate 15, a bearing plate 16, a limiting column 17, a limiting groove 18, a rectangular through hole 19, a cylinder IV, a cylinder III, a push rod 22 and a metal plate 23.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.
Examples
As shown in fig. 1-4, the utility model provides a welding device of metal tube for diamond synthesis, including horizontal base 1, be equipped with vertical backup pad 4, horizontal loading board 16, butt welding mechanism and sharp module 2 on the base 1, be equipped with two parallel slides 13 on the base 1, slide 13 is perpendicular with vertical backup pad 4, butt welding mechanism slides and sets up on slide 13;
the support plate 4 is fixed at one end of the base 1, the linear module 2 is fixed at one end of the base 1 far away from the support plate 4, and the sucker type manipulator 3 is arranged on the linear module 2; the bearing plate 16 is fixed on the base 1 through a support, the bearing plate 16 is close to the linear module 2, a limiting groove 18 is arranged on the bearing plate 16, a rectangular through hole 19 is arranged in the middle of the limiting groove 18, and an opening is formed in one side, close to the supporting plate 4, of the rectangular through hole 19;
the butt welding mechanism comprises a butt welding machine and a lifting assembly, the butt welding machine comprises a fixed electrode 10 and a movable electrode, the fixed electrode 10 is a cylinder parallel to the bearing plate 16, the outer diameter of the fixed electrode 10 is equal to the inner diameter of a metal pipe, the fixed electrode 10 is fixed on a fixed plate 6, a positioning hole 9 is formed in the fixed plate 6 above the fixed electrode 10, a connecting piece is fixed on the fixed plate 6 corresponding to the left side and the right side of the fixed electrode 10 respectively, a pressing plate 7 matched with the fixed electrode 10 is arranged on the connecting piece, the pressing plate 7 is connected with the telescopic end of a first air cylinder 8, the fixed end of the first air cylinder 8 is fixed on the connecting piece, the two pressing plates 7 are arranged oppositely, and the inner edge of the top of one; the lifting assembly comprises a sliding plate 12 and a supporting plate 15, a sliding block matched with the sliding rail 13 is arranged on the lower surface of the sliding plate 12, the sliding block is arranged in the sliding rail 13 in a sliding mode, the supporting plate 15 is matched with the fixed electrode 10, the lower surface of the supporting plate 15 is connected with the telescopic end of a second air cylinder 14, the fixed end of the second air cylinder 14 is fixedly connected with the sliding plate 12, the supporting plate 15 can extend into a rectangular through hole 19 and pass through the opening, the sliding plate 12 is fixedly connected with the fixed plate 6 through a vertical connecting plate 11, and the connecting plate 11 is connected with the supporting plate 4 through a third air cylinder 21; a cylinder IV 20 is further arranged on the supporting plate 4, a push rod 22 is fixedly connected to the telescopic end of the cylinder IV 20, the push rod 22 corresponds to the positioning hole 9, and the diameter of the push rod 22 is smaller than that of the positioning hole 9; the central axis of the fixed electrode 10, the central axis of the positioning hole 9 and the central line of the limiting groove 18 are positioned on the same vertical plane;
and a control mechanism 5 is arranged on the supporting plate 4, and the first air cylinder 8, the second air cylinder 14, the third air cylinder 21 and the fourth air cylinder 20 are all connected with the control mechanism 5.
The opposite surfaces of the two pressing plates 7 are cambered surfaces, the diameter of each cambered surface is equal to the outer diameter of the metal tube, and the two pressing plates 7 can press the metal plate 23 to the fixed electrode 10 in a more fitting manner when moving in opposite directions, so that the precision of the metal tube is improved.
The number of the supporting plates 15 is two, each supporting plate 15 is connected with one cylinder II 14, the two cylinders II 14 are synchronous, the two supporting plates 15 are respectively arranged on the sliding plates 12 corresponding to the two sides of the fixed electrode 10, and the vertical plane where the side edge of the supporting plate 15 close to the fixed electrode 10 is located is tangent to the outer wall of the fixed electrode 10. The horizontal distance between the outer sides of the two support plates 15 is smaller than the width of the opening of the rectangular through hole 19, ensuring that the two support plates 15 can pass through the opening. The department sets up the steady more reliable that makes the lifting of metal sheet 23, and two layer boards 15 rise the both ends of the horizontal diameter of back fixed electrode 10 simultaneously and are tangent, make metal sheet 23 and fixed electrode 10 laminate more, have improved the accuracy that metal sheet 23 becomes the pipe.
Limiting columns 17 are fixed at four corners of the limiting groove 18, the situation that the metal plate 23 slides from the opening of the rectangular through hole 19 is avoided due to arrangement of the limiting columns, and the placing accuracy of the metal plate 23 is further improved.
When the metal plate placing device works, after the sucker type mechanical arm 3 adsorbs the metal plate 23 on the metal plate placing device, the sucker type mechanical arm 3 moves to the bearing plate 16 under the action of the linear module 2, the metal plate 23 is placed in the limiting groove 18, and the size of the metal plate 23 is calculated, and the metal plate can be wound into a circle of a tubular shape by taking the diameter of a cylinder of the fixed electrode 10 as the inner diameter; the second cylinder 14 is jacked upwards, the supporting plate 15 rises through the rectangular through hole 19 and then supports the metal plate 23 until the metal plate 23 is matched with the fixed electrode 10 to bend around the column of the fixed electrode 10, and then the two pressing plates 7 are pushed by the first cylinders 8 which are respectively connected to push the metal plate 23 to the fixed electrode 10 to just bend the metal plate 23 into a circular tube; welding the upper joint of the butt welding machine into a pipe; when the actions are carried out, the cylinder III 21 contracts to drive the sliding plate 12 and the fixing plate 6 to move towards the direction of the supporting plate 4, the supporting plate 15 drives the metal plate 23 and the fixing electrode 10 and the pressing plate 7 on the fixing plate 6 to move towards the direction of the supporting plate 4 through the opening of the rectangular through hole 19, so that the upper part of the bearing plate 16 is vacant, and the sucking disc type mechanical arm 3 on the linear module 2 can conveniently place the next metal plate 23 on the limiting groove 18; when the metal plate 23 is welded into a metal tube, the third cylinder 21 extends to drive the fixing plate to move forward, and when the fixing plate moves above the bearing plate and the metal tube cannot fall on the bearing plate, the fourth cylinder 20 extends to push the push rod 22 to penetrate through the positioning hole 9 and then push the metal tube on the fixed electrode 10 down, so that material returning is realized; and then all the cylinders are mutually matched to carry out reciprocating motion, and the operations are repeated to realize the automatic welding and pipe forming operation of the metal pipe.
The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a welding set of tubular metal resonator for diamond synthesis, includes the horizontally base, be equipped with vertical backup pad, horizontally loading board, butt welding mechanism and sharp module on the base, its characterized in that: the butt welding mechanism is arranged on the base in a sliding mode, and is provided with a butt welding mechanism;
the support plate is fixed at one end of the base, the linear module is fixed at one end of the base, which is far away from the support plate, and the linear module is provided with a sucker type manipulator; the bearing plate is fixed on the base through a support and is close to the linear module, a limiting groove is arranged on the bearing plate, a rectangular through hole is formed in the middle of the limiting groove, and an opening is formed in one side, close to the supporting plate, of the rectangular through hole;
the butt welding mechanism comprises a butt welding machine and a lifting assembly, the butt welding machine comprises a fixed electrode and a movable electrode, the fixed electrode is a cylinder parallel to the bearing plate, the outer diameter of the fixed electrode is equal to the inner diameter of the metal pipe, the fixed electrode is fixed on a fixed plate, a positioning hole is formed in the fixed plate above the fixed electrode, a connecting piece is fixed on the fixed plate corresponding to the left side and the right side of the fixed electrode respectively, a pressing plate matched with the fixed electrode is arranged on the connecting piece and connected with the telescopic end of a first air cylinder, the fixed end of the first air cylinder is fixed on the connecting piece, the two pressing plates are arranged oppositely, and the inner edge of the top of one pressing plate is; the lifting assembly comprises a sliding plate and a supporting plate, a sliding block matched with the slide way is arranged on the lower surface of the sliding plate, the sliding block is arranged in the slide way in a sliding mode, the supporting plate is matched with the fixed electrode, the lower surface of the supporting plate is connected with the telescopic end of the air cylinder II, the fixed end of the air cylinder II is fixedly connected with the sliding plate, the supporting plate can extend into the rectangular through hole and pass through the opening, the sliding plate is fixedly connected with the fixed plate through a vertical connecting plate, and the connecting plate is connected with the supporting plate through the air cylinder III; the support plate is also provided with a cylinder IV, the telescopic end of the cylinder IV is fixedly connected with a push rod, the push rod corresponds to the positioning hole, and the diameter of the push rod is smaller than that of the positioning hole; the central axis of the fixed electrode, the central axis of the positioning hole and the central line of the limiting groove are positioned on the same vertical plane;
the support plate is provided with a control mechanism, and the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder are all connected with the control mechanism.
2. The welding apparatus of a metal tube for diamond synthesis according to claim 1, wherein: the opposite surfaces of the two pressing plates are cambered surfaces, and the diameter of each cambered surface is equal to the outer diameter of the metal pipe.
3. The welding apparatus of a metal tube for diamond synthesis according to claim 1, wherein: the number of the supporting plates is two, each supporting plate is connected with a second air cylinder, the two air cylinders are synchronous, the two supporting plates are respectively arranged on the sliding plates corresponding to the two sides of the fixed electrode, and the vertical plane where the side edge of each supporting plate close to the fixed electrode is located is tangent to the outer wall of the fixed electrode.
4. The welding apparatus of a metal tube for diamond synthesis according to claim 1, wherein: and limiting columns are fixed at four corners of the limiting groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022008452.8U CN213257984U (en) | 2020-09-14 | 2020-09-14 | Welding device of metal tube for diamond synthesis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022008452.8U CN213257984U (en) | 2020-09-14 | 2020-09-14 | Welding device of metal tube for diamond synthesis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213257984U true CN213257984U (en) | 2021-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022008452.8U Active CN213257984U (en) | 2020-09-14 | 2020-09-14 | Welding device of metal tube for diamond synthesis |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213257984U (en) |
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2020
- 2020-09-14 CN CN202022008452.8U patent/CN213257984U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 454750 Qianyao village, Chengbo Town, Mengzhou City, Jiaozuo City, Henan Province Patentee after: Henan FeiMeng diamond Co.,Ltd. Address before: 454750 Qianyao village, Chengbo Town, Mengzhou City, Jiaozuo City, Henan Province Patentee before: Henan Famous Diamond Industrial Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |