CN213257732U

CN213257732U - Laser cutting device for mattress cover production

Info

Publication number: CN213257732U
Application number: CN202022152447.4U
Authority: CN
Inventors: 姚鹿健
Original assignee: Kunshan Meibo Home Textiles Co ltd
Current assignee: Kunshan Meibo Home Textiles Co ltd
Priority date: 2020-09-27
Filing date: 2020-09-27
Publication date: 2021-05-25
Anticipated expiration: 2030-09-27

Abstract

The utility model discloses a laser cutting device for mattress cover production in the technical field of laser cutting device, which comprises a base, a moving frame and a laser cutting mechanism, a gas collecting hose which is connected with the top of a gas collecting hood and is positioned in front of the laser cutting mechanism is fixedly inserted, the other end of the gas collecting hose is connected with the top of a processing component, the processing component is fixed on the top of the right side of a right side plate, a smoothing mechanism is arranged at the top of the base and behind the cutting table, the gas collecting hood, the gas collecting hose and the processing component are arranged, waste gas generated during laser cutting can enter the gas collecting hood through an exhaust fan, and then enter the shell through the gas collecting hose and is discharged after being purified by a filter plate, thereby reducing the influence on working environment and users, meanwhile, a sealing cover, a positioning slide bar and a positioning slide groove are also arranged, the filter plate can be conveniently replaced and maintained by opening, the long-term use quality is ensured.

Description

Laser cutting device for mattress cover production

Technical Field

The utility model relates to a device technical field is tailor to laser specifically is a device is tailor to laser for mattress cover production.

Background

Laser cutting is a technique for cutting fabrics by using laser beams. The laser cutting is to melt and evaporate the cloth by the energy released when the laser beam irradiates the surface of the cloth, so as to achieve the purposes of cutting and carving.

The following defects exist when the existing mattress cover is processed by a laser cutting device during production: 1. when the cutting is carried out by laser, a large amount of irritant harmful gas can be generated, so that the phenomenon that the health of a worker is damaged by inhaling the harmful gas into the body occurs; 2. in the using process, people need to smooth the material manually, and the operation process is tedious and time-consuming. To this end, we propose a laser cutting device for mattress cover production.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a device is tailor to laser for mattress cover production to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a device is tailor to laser for mattress cover production, includes base, removal frame and laser cutting mechanism, the fixed cutting table that is provided with in top middle part of base, the equal fixed curb plate that is provided with in base top left and right sides, it is two sets of the top is provided with between the curb plate removes the frame, laser cutting mechanism sets up on removing the frame, the fixed cover in laser cutting mechanism outer wall bottom is equipped with the gas collecting channel, the gas collecting channel top just is located the fixed position in laser cutting mechanism the place ahead and pegs graft and has the gas collection hose that is linked together, the other end and the processing subassembly top of gas collection hose are linked together, the right side top at the curb plate of right side is fixed to the processing subassembly, the position that the base top just is located cutting table.

Furthermore, the processing assembly comprises a shell fixed to the top of the right side plate, one end, away from the gas collecting hood, of the gas collecting hose is communicated with the top of the shell, an exhaust fan is fixedly arranged on the inner wall of the bottom of the shell, a plurality of groups of air outlets communicated with each other are formed in the bottom of the shell, and three groups of filter plates are movably arranged in the shell from bottom to top.

Further, the smoothing mechanism comprises a connecting block positioned at the rear part of the cutting table, electric telescopic rods are fixedly arranged on the left side and the right side of the bottom of the connecting block, the bottom of each electric telescopic rod is fixed to the top of the base, each electric telescopic rod is positioned between the side plate and the cutting table, a sliding groove is transversely formed in the front side of the connecting block, two groups of movable blocks are movably arranged in the sliding groove close to the middle of the sliding groove, the two groups of movable blocks are respectively sleeved on the left side and the right side of the outer wall of the bidirectional screw in a threaded manner, the left end and the right end of the bidirectional screw are respectively movably connected with the inner walls of the left side and the right side of the sliding groove through bearings, a servo motor is fixedly arranged on the right side of the top of the connecting block, the output end of the servo motor penetrates through, two sets of the front side of movable block all is provided with the pivot through the bearing activity, and two sets of pivot outer walls all fixed covers are equipped with smooths the roller, the bottom and the tailoring table top of smoothing the roller are laminated mutually.

Further, one side of casing is provided with sealed cap, three groups all the fixed location draw runner that is provided with in the left and right sides of filter, and the side inner wall all vertically seted up the location spout that matches with the location draw runner about the casing.

Further, the three groups of filter plates are a coarse-effect activated carbon filter plate, a fiber filter plate and a fine-effect activated carbon filter plate from top to bottom in sequence.

Further, the outer wall of the leveling roller is provided with a rubber layer, rubber particles are uniformly arranged on the rubber layer towards two ends respectively by taking the center in the width direction as a boundary, the rubber particles are spirally arranged on the front side and the rear side, and the direction of the external spiral formed by the rubber particles on the front side is opposite to the direction of the external spiral formed by the rubber particles on the rear side.

Compared with the prior art, the beneficial effects of the utility model are that:

1) the utility model is provided with a gas collecting hood, a gas collecting hose and a processing component, waste gas generated during laser cutting can enter the gas collecting hood through the exhaust fan, then enters the shell through the gas collecting hose, is purified by the filter plate and then is discharged, thereby reducing the influence on the working environment and the users, and meanwhile, the gas collecting device is also provided with a sealing shell cover, a positioning slide bar and a positioning chute, thereby being convenient to open for replacing and maintaining the filter plate and ensuring the long-term use quality;

2) the utility model discloses be provided with and smooth the mechanism, when people need smooth the material at ordinary times, it is downward to make electric telescopic handle drive the connecting block, can make electric telescopic handle stop work when smoothing the roller and contacting with the material, servo motor simultaneously, initiative bevel gear and driven bevel gear make two-way lead screw rotate, two connecting blocks make two sets of rollers of smoothing keep away from each other and remove this moment, can smooth the material, can save the manual time of smoothing the material process of staff, guarantee staff's work efficiency, the accuracy of size and shape when guaranteeing simultaneously follow-up tailorring the material.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a sectional view of the treatment assembly of the present invention;

fig. 3 is the utility model discloses smooth roller schematic structure.

FIG. 1, base; 2. a cutting table; 3. a side plate; 4. a movable frame; 5. a laser cutting mechanism; 6. a gas-collecting hood; 7. a gas collection hose; 8. a processing component; 81. a housing; 82. a filter plate; 83. positioning the slide bar; 84. an exhaust fan; 85. an air outlet; 9. a smoothing mechanism; 91. connecting blocks; 92. a bidirectional lead screw; 93. a movable block; 94. smoothing rollers; 941. a rubber layer; 942. rubber particles; 95. a servo motor; 96. an electric telescopic rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a laser cutting device for mattress cover production comprises a base 1, a movable frame 4 and a laser cutting mechanism 5, wherein the laser cutting mechanism 5 is widely applied in the field, and is not detailed in the field, electrical components in the utility model are all connected with an external power supply through wires, a cutting table 2 is fixedly arranged in the middle of the top of the base 1, mattress cover materials to be cut by laser can be conveniently placed, side plates 3 are fixedly arranged on the left side and the right side of the top of the base 1, the movable frame 4 is arranged on the top between the two groups of side plates 3, the laser cutting mechanism 5 is arranged on the movable frame 4, a gas collecting hood 6 is fixedly sleeved at the bottom of the outer wall of the laser cutting mechanism 5, the vertical section of the gas collecting hood 6 is trapezoidal, a gas collecting hose 7 which is communicated with each other is fixedly inserted at the top of the gas collecting hood 6 and in front of the laser cutting mechanism 5, the, the processing assembly 8 is fixed at the top of the right side plate 3, and a flattening mechanism 9 is arranged at the top of the base 1 and at the position behind the cutting table 2.

As shown in fig. 2: the processing assembly 8 comprises a shell 81 fixed with the top of the right side plate 3, one end, away from the gas-collecting hood 6, of the gas-collecting hose 7 is communicated with the top of the shell 81, an exhaust fan 84 is fixedly arranged on the inner wall of the bottom of the shell 81, exhaust gas generated during laser cutting enters the shell 81 through the exhaust fan 84, a plurality of groups of air outlets 85 communicated with each other are formed in the bottom of the shell 81, purified gas is conveniently discharged, and three groups of filter plates 82 are movably arranged in the shell 81 from bottom to top to purify the entering exhaust gas;

as shown in fig. 1: the flattening mechanism 9 comprises a connecting block 91 positioned behind the cutting table 2, electric telescopic rods 96 are fixedly arranged on the left side and the right side of the bottom of the connecting block 91, the flattening rollers 94 are in contact with a mattress material of a to-be-cut bed placed on the cutting table 2 through the electric telescopic rods 96, the bottom of each electric telescopic rod 96 is fixed to the top of the base 1, the electric telescopic rods 96 are positioned between the side plates 3 and the cutting table 2, a sliding groove is transversely formed in the front side of the connecting block 91, two groups of movable blocks 93 are movably arranged in the sliding groove close to the middle, the two groups of movable blocks 93 are respectively sleeved on the left side and the right side of the outer wall of the bidirectional screw 92 in a threaded manner, the bidirectional screw 92 drives the two groups of movable blocks 93 to be close to or far away from each other, the left end and the right end of the bidirectional screw 92 are respectively movably connected with the inner walls of the left side and, the driving bevel gear is positioned above the bidirectional screw 92, the driven bevel gear meshed with the driving bevel gear is fixedly sleeved on the right side of the outer wall of the bidirectional screw 92, rotating shafts are movably arranged on the front sides of the two groups of movable blocks 93 through bearings, smoothing rollers 94 are fixedly sleeved on the outer walls of the two groups of rotating shafts, the bottoms of the smoothing rollers 94 are attached to the top of the cutting table 2, and when the bidirectional screw 92 is not used, the movable blocks 93 on the left side and the right side can be driven to be away from each other to the outer side of the cutting table 2, so that normal laser cutting operation is avoided being interfered;

as shown in fig. 1: a sealing shell cover (not shown in the figure) is arranged on one side of the shell 81, so that the filter plates 82 can be conveniently detached for replacement or maintenance, positioning slide bars 83 are fixedly arranged on the left and right sides of the three groups of filter plates 82, positioning slide grooves matched with the positioning slide bars 83 are longitudinally formed in the inner walls of the left and right sides of the shell 81, and the front ends of the positioning slide grooves penetrate through the front side of the shell 81, so that the positioning installation and the detachment are convenient;

as shown in fig. 1: the three groups of filter plates 82 are a coarse-effect activated carbon filter plate, a fiber filter plate and a fine-effect activated carbon filter plate from top to bottom in sequence, waste gas generated during laser cutting is effectively purified through the three groups of filter plates 82, and the coarse-effect activated carbon filter plate, the fiber filter plate and the fine-effect activated carbon filter plate are widely applied in the field and are not further detailed herein;

as shown in fig. 3: the outer wall of the leveling roller 94 is provided with a rubber layer 941, which can prevent the deformation of the mattress cover material caused by extruding the mattress cover material in the process of leveling the mattress cover material, the rubber layer 941 is respectively and uniformly provided with rubber particles 942 to two ends by taking the center in the width direction as a boundary, the rubber particles 942 and the rubber layer 941 are integrally formed, the front and rear rubber particles 942 are spirally arranged, the external spiral formed by the front rubber particles 942 is opposite to the external spiral formed by the rear rubber particles 942, when rolling, the leveling roller 94 rotates to enable the rubber particles 942 on the front and rear sides of the rubber layer 941 to generate an acting force which pulls the mattress cover material to be cut to two sides, and the uniform leveling of the mattress cover material to be cut is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a device is tailor to laser for mattress cover production, includes base (1), removes frame (4) and laser cutting mechanism (5), its characterized in that: the cutting table is fixedly arranged in the middle of the top of the base (1), the side plates (3) are fixedly arranged on the left side and the right side of the top of the base (1) and are two groups, a moving frame (4) is arranged between the side plates (3), the laser cutting mechanism (5) is arranged on the moving frame (4), a gas collecting hood (6) is fixedly sleeved at the bottom of the outer wall of the laser cutting mechanism (5), the top of the gas collecting hood (6) is fixedly inserted in a position located in front of the laser cutting mechanism (5), a gas collecting hose (7) is communicated with the top of a processing assembly (8), the processing assembly (8) is fixedly arranged at the top of the right side of the side plate (3), and a leveling mechanism (9) is arranged at the top of the base (1) and at the rear of the cutting table (2).

2. A laser cutting device for mattress cover production according to claim 1, characterized in that: the treatment component (8) comprises a shell (81) fixed to the top of the right side plate (3), one end, far away from the gas collecting hood (6), of the gas collecting hose (7) is communicated with the top of the shell (81), an exhaust fan (84) is fixedly arranged on the inner wall of the bottom of the shell (81), a plurality of groups of air outlets (85) communicated with each other are formed in the bottom of the shell (81), and three groups of filter plates (82) are movably arranged in the shell (81) from bottom to top.

3. A laser cutting device for mattress cover production according to claim 1, characterized in that: the flattening mechanism (9) comprises a connecting block (91) positioned at the rear part of the cutting table (2), electric telescopic rods (96) are fixedly arranged on the left side and the right side of the bottom of the connecting block (91), the bottom of each electric telescopic rod (96) is fixed with the top of the base (1), each electric telescopic rod (96) is positioned between the side plate (3) and the cutting table (2), a sliding groove is transversely formed in the front side of the connecting block (91), two groups of movable blocks (93) are movably arranged in the sliding groove close to the middle part, the two groups of movable blocks (93) are respectively sleeved on the left side and the right side of the outer wall of the bidirectional screw rod (92) in a threaded manner, the left end and the right end of the bidirectional screw rod (92) are respectively movably connected with the inner walls of the left side and the right side of the sliding groove through bearings, a servo motor (95) is fixedly arranged on the right side of the, the driving bevel gear is located above the bidirectional screw (92), the right side of the outer wall of the bidirectional screw (92) is fixedly sleeved with a driven bevel gear meshed with the driving bevel gear, the front side of the movable block (93) is provided with a rotating shaft through a bearing in a movable mode, the outer walls of the two sets of rotating shafts are fixedly sleeved with flattening rollers (94), and the bottoms of the flattening rollers (94) are attached to the top of the cutting table (2).

4. A laser cutting device for mattress cover production according to claim 2, characterized in that: one side of casing (81) is provided with sealed cap, three groups all the fixed location draw runner (83) that are provided with in the left and right sides of filter (82), and the location spout that matches with location draw runner (83) is all vertically seted up to the side inner wall about casing (81).

5. A laser cutting device for mattress cover production according to claim 2, characterized in that: the three groups of filter plates (82) are a coarse-effect activated carbon filter plate, a fiber filter plate and a fine-effect activated carbon filter plate from top to bottom in sequence.

6. A laser cutting apparatus for mattress cover production according to claim 3, wherein: the outer wall of the flattening roller (94) is provided with a rubber layer (941), the rubber layer (941) is respectively and uniformly provided with rubber particles (942) towards two ends by taking the center in the width direction as a boundary, the rubber particles (942) on the front side and the rear side are both spirally arranged, and the external spiral formed by the rubber particles (942) on the front side is opposite to the external spiral formed by the rubber particles (942) on the rear side.