CN213242261U

CN213242261U - Transformer coil insulating layer melting device

Info

Publication number: CN213242261U
Application number: CN202022673735.4U
Authority: CN
Inventors: 张小伟
Original assignee: Wuxi Yongquan Transformer Accessories Co ltd
Current assignee: Wuxi Yongquan Transformer Accessories Co ltd
Priority date: 2020-11-18
Filing date: 2020-11-18
Publication date: 2021-05-18
Anticipated expiration: 2030-11-18

Abstract

The utility model discloses a transformer coil insulating layer melting device, including unable adjustment base, melting mechanism and adjustment mechanism, unable adjustment base's lower terminal surface is provided with a plurality of supporting shoe, be provided with fixed frame on unable adjustment base's the up end, be provided with the conveyer belt through seting up the recess on unable adjustment base's the up end, melting mechanism sets up in unable adjustment base's upper end and the inside of fixed frame, melting mechanism is violently managed, a plurality of connecting pipe, a plurality of play tuber pipe and a plurality of air outlet by mounting panel, air heater, first honeycomb duct, first violently pipe, second honeycomb duct, second and is constituteed. The utility model discloses simple structure, reasonable in design, the simple operation can last to melt the coil insulating layer of a large amount of transformers effectively, improves the melting efficiency of transformer coil insulating layer, can adjust transformer coil's angle at the melting in-process simultaneously, guarantees to melt more evenly, improves and melts the effect, satisfies actual operation demand more.

Description

Transformer coil insulating layer melting device

Technical Field

The utility model relates to a transformer processing equipment technical field specifically is a transformer coil insulating layer melting device.

Background

The transformer is a device for changing alternating voltage by using the principle of electromagnetic induction, and can be divided into the following parts according to purposes: the coil is one of the most important parts in the transformer, the coil is required in the transformer to run, the coil needs to be sleeved with an insulating layer on the outer side, and the insulating layer is deformed and contracted usually by melting.

The defects of the prior art are as follows:

1. at present, the hot air is manually controlled to melt, so that the efficiency is low when the insulating layer is melted, and the burden of workers is increased;

2. meanwhile, when the insulating layer is melted by hot air, the insulating layer is easily heated unevenly, so that the melting effect is poor, and the melting effect of the coil insulating layer is reduced to a certain extent.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a transformer coil insulating layer melting device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a transformer coil insulating layer melting device comprises a fixed base, a melting mechanism and an adjusting mechanism, wherein a plurality of supporting blocks are arranged on the lower end face of the fixed base, a fixed frame is arranged on the upper end face of the fixed base, a conveying belt is arranged on the upper end face of the fixed base by forming a groove, the melting mechanism is arranged at the upper end of the fixed base and inside the fixed frame and consists of a mounting plate, an air heater, a first guide pipe, a first transverse pipe, a second guide pipe, a second transverse pipe, a plurality of connecting pipes, a plurality of air outlet pipes and a plurality of air outlets, the mounting plate is arranged at the upper end inside the fixed frame, the air heater is arranged on the upper end face of the mounting plate, the output end of the air heater is connected with the first guide pipe and the second guide pipe, the first transverse pipe is arranged at the lower end of the mounting plate at the, the other end of second honeycomb duct is provided with the second at the lower extreme of mounting panel and violently manages, first violently manage go up and the second violently manage and all be provided with a plurality of connecting pipe, the other end of connecting pipe is provided with out the tuber pipe, the lower extreme setting that goes out the tuber pipe is on unable adjustment base's up end, be provided with a plurality of air outlet on the side of play tuber pipe opposite side, adjustment mechanism sets up on the lower terminal surface of mounting panel.

Preferably, adjustment mechanism comprises a plurality of erection column, gyro wheel and deflector, one side that is close to first violently pipe on the lower terminal surface of mounting panel is provided with a plurality of erection column, the lower extreme activity of erection column is provided with the gyro wheel, be provided with the deflector in one side of keeping away from the erection column on the lower terminal surface of mounting panel.

Preferably, a plurality of reinforcing rods are arranged on the lower end face of the inside of the fixing frame, and the lower ends of the reinforcing rods are arranged on the upper end face of the mounting plate.

Preferably, the number of the air outlets is at least eight, and the diameter of the inner side of each air outlet is smaller than that of the outer side of each air outlet.

Preferably, a silica gel sleeve is arranged on the outer side face of the roller, and a silica gel pad is arranged on the side face of the guide plate close to one side of the roller.

Preferably, one side of the guide plate, which is close to the roller, is obliquely arranged, and the mounting column is arranged in parallel with the inclined surface of the guide plate.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an be provided with melting mechanism, melting mechanism comprises mounting panel, air heater, first honeycomb duct, first violently pipe, second honeycomb duct, second violently pipe, a plurality of connecting pipe, a plurality of play tuber pipe and a plurality of air outlet, through melting mechanism's effect, the simple operation can be lastingly effectively melted the coil insulating layer of a large amount of transformers, improves the melting efficiency of transformer coil insulating layer;

2. the utility model discloses a be provided with adjustment mechanism, adjustment mechanism sets up on the lower terminal surface of mounting panel, and adjustment mechanism comprises a plurality of erection column, gyro wheel and deflector, through adjustment mechanism's effect, can adjust transformer coil's angle at the molten in-process, guarantees to melt more evenly, improves and melts the effect, satisfies actual operation demand more.

Drawings

FIG. 1 is an overall perspective view of a transformer coil insulation layer melting apparatus of the present invention;

FIG. 2 is a schematic view of the overall structure of a transformer coil insulation layer melting apparatus of the present invention;

fig. 3 is a bottom view of the mounting plate of the transformer coil insulation layer melting apparatus of the present invention.

In the figure: 1. a fixed base; 101. a support block; 2. a melting mechanism; 21. mounting a plate; 22. a hot air blower; 23. a first draft tube; 24. a first cross tube; 25. a second draft tube; 26. a second cross tube; 27. a connecting pipe; 28. an air outlet pipe; 29. an air outlet; 3. an adjustment mechanism; 31. mounting a column; 32. a roller; 321. a silica gel sleeve; 33. a guide plate; 331. a silica gel pad; 4. a fixing frame; 5. a conveyor belt; 6. a reinforcing rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a melting device for an insulating layer of a transformer coil comprises a fixed base 1, a melting mechanism 2 and an adjusting mechanism 3, wherein a plurality of supporting blocks 101 are welded on the lower end face of the fixed base 1, a fixed frame 4 is welded on the upper end face of the fixed base 1, a conveyor belt 5 is installed on the upper end face of the fixed base 1 by forming a groove, the melting mechanism 2 is installed at the upper end of the fixed base 1 and inside the fixed frame 4, the melting mechanism 2 consists of a mounting plate 21, an air heater 22, a first guide pipe 23, a first transverse pipe 24, a second guide pipe 25, a second transverse pipe 26, a plurality of connecting pipes 27, a plurality of air outlet pipes 28 and a plurality of air outlets 29, the mounting plate 21 is installed at the upper end inside the fixed base 4 through bolts, the air heater 22 is installed on the upper end face of the mounting plate 21 through bolts, and the output end of the, the other end of first honeycomb duct 23 is connected with first violently pipe 24 at the lower extreme of mounting panel 21, the other end of second honeycomb duct 25 is connected with the second at the lower extreme of mounting panel 21 and violently manages 26, all be connected with a plurality of connecting pipe 27 on first violently pipe 24 and the second violently manage 26, the other end of connecting pipe 27 is connected with out tuber pipe 28, the lower extreme that goes out tuber pipe 28 is installed on unable adjustment base 1's up end, a plurality of air outlet 29 has been seted up on the side of going out tuber pipe 28 opposite side, adjustment mechanism 3 installs on the lower terminal surface of mounting panel 21.

In this embodiment, preferably, the adjusting mechanism 3 is composed of a plurality of mounting posts 31, rollers 32 and guide plates 33, the plurality of mounting posts 31 are welded and mounted on one side of the lower end surface of the mounting plate 21 close to the first transverse tube 24, the rollers 32 are mounted on the lower ends of the mounting posts 31 through bearings, and the guide plates 33 are welded on one side of the lower end surface of the mounting plate 21 far from the mounting posts 31.

In order to further increase the stability of the mounting plate 21, in the present embodiment, it is preferable that a plurality of reinforcing rods 6 are welded to the lower end surface of the inside of the fixing frame 4, and the lower ends of the reinforcing rods 6 are welded to the upper end surface of the mounting plate 21.

In order to increase the blowing range and the wind speed, in this embodiment, it is preferable that the number of the air outlets 29 is at least eight, and the diameter of the inner side of the air outlet 29 is smaller than that of the outer side.

In order to increase the friction force of the surface and not cause abrasion, in the embodiment, it is preferable that a silicone sleeve 321 is thermally fused on the outer side surface of the roller 32, and a silicone pad 331 is thermally fused on the side surface of the guide plate 33 close to the roller 32.

For better guiding, in this embodiment, preferably, the side of the guiding plate 33 close to the roller 32 is disposed obliquely, and the mounting posts 31 are distributed parallel to the oblique surface of the guiding plate 33.

The working principle is as follows: in the device, when the insulating layer of the coil is melted, only the conveyor belt 5 and the air heater 22 need to be started, the air heater 22 generates hot air which passes through the first guide pipe 23 and the second guide pipe 25 and then enters the first transverse pipe 24 and the second transverse pipe 26 respectively, then the coil is discharged from the air outlet 29 of the air outlet pipe 28, the worker only needs to place the coil with the assembled insulating layer on the conveyor belt 5, the hot air discharged through the air outlet 29 is melted, meanwhile, when the coil moves, the coil can slowly rotate under the action of the roller 32 and the guide plate 33, the device is convenient and fast to operate, can continuously and effectively melt a large number of coil insulation layers of the transformer, improves the melting efficiency of the coil insulation layers of the transformer, meanwhile, the angle of the transformer coil can be adjusted in the melting process, so that the melting is more uniform, the melting effect is improved, and the actual operation requirement is met.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a transformer coil insulating layer melting device, includes unable adjustment base (1), melting mechanism (2) and adjustment mechanism (3), its characterized in that: the lower end face of the fixed base (1) is provided with a plurality of supporting blocks (101), the upper end face of the fixed base (1) is provided with a fixed frame (4), the upper end face of the fixed base (1) is provided with a conveyor belt (5) through being provided with a groove, the melting mechanism (2) is arranged at the upper end of the fixed base (1) and inside the fixed frame (4), the melting mechanism (2) is composed of a mounting plate (21), an air heater (22), a first guide pipe (23), a first transverse pipe (24), a second guide pipe (25), a second transverse pipe (26), a plurality of connecting pipes (27), a plurality of air outlet pipes (28) and a plurality of air outlets (29), the upper end inside the fixed frame (4) is provided with the mounting plate (21), the upper end face of the mounting plate (21) is provided with the air heater (22), the output end of the air heater (22) is connected with the first guide pipe (23) and the second guide pipe, the other end of first honeycomb duct (23) is provided with first violently pipe (24) at the lower extreme of mounting panel (21), the other end of second honeycomb duct (25) is provided with the second at the lower extreme of mounting panel (21) and violently manages (26), first violently manage (24) go up and the second violently manage (26) on all be provided with a plurality of connecting pipe (27), the other end of connecting pipe (27) is provided with out tuber pipe (28), the lower extreme setting that goes out tuber pipe (28) is on the up end of unable adjustment base (1), be provided with a plurality of air outlet (29) on the side of play tuber pipe (28) opposite side, adjustment mechanism (3) set up on the lower terminal surface of mounting panel (21).

2. The apparatus for melting an insulation layer of a transformer coil as set forth in claim 1, wherein: adjustment mechanism (3) comprise a plurality of erection column (31), gyro wheel (32) and deflector (33), one side that is close to first violently pipe (24) on the lower terminal surface of mounting panel (21) is provided with a plurality of erection column (31), the lower extreme activity of erection column (31) is provided with gyro wheel (32), one side of keeping away from erection column (31) is provided with deflector (33) on the lower terminal surface of mounting panel (21).

3. The apparatus for melting an insulation layer of a transformer coil as set forth in claim 1, wherein: the fixing frame is characterized in that a plurality of reinforcing rods (6) are arranged on the lower end face inside the fixing frame (4), and the lower ends of the reinforcing rods (6) are arranged on the upper end face of the mounting plate (21).

4. The apparatus for melting an insulation layer of a transformer coil as set forth in claim 1, wherein: the number of the air outlets (29) is at least eight, and the diameter of the inner side of each air outlet (29) is smaller than that of the outer side of each air outlet.

5. The apparatus for melting an insulation layer of a transformer coil as set forth in claim 2, wherein: a silica gel sleeve (321) is arranged on the outer side surface of the roller (32), and a silica gel pad (331) is arranged on the side surface of the guide plate (33) close to one side of the roller (32).

6. The apparatus for melting an insulation layer of a transformer coil as set forth in claim 2, wherein: one side of the guide plate (33) close to the roller (32) is obliquely arranged, and the mounting column (31) is arranged in parallel with the inclined surface of the guide plate (33).