CN213232958U - Stator defibering toothed plate of defibering machine for processing wet-strength waste paper - Google Patents
Stator defibering toothed plate of defibering machine for processing wet-strength waste paper Download PDFInfo
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- CN213232958U CN213232958U CN202021043887.XU CN202021043887U CN213232958U CN 213232958 U CN213232958 U CN 213232958U CN 202021043887 U CN202021043887 U CN 202021043887U CN 213232958 U CN213232958 U CN 213232958U
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- rack
- stator
- defibering
- toothed plate
- waste paper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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Abstract
The utility model discloses a stator defibering toothed plate of a defibering machine for processing wet-strength waste paper, which is arranged on a static seat of the defibering machine, the stator defibering toothed plate is used for being matched with a rotor defibering toothed plate of a rotating seat of the defibering machine, and the stator defibering toothed plate is arranged in a way of plane contact towards the rotor defibering toothed plate in a matching way; the stator is dredged pinion rack circumference and is distributed a plurality of rack unit, the rack unit sets up between the inner edge and the outer fringe on stator is dredged pinion rack surface, and every rack unit all includes a plurality of rack, the rack is radially toward the outer fringe extension and be the S-shaped for the depth direction from the inner edge, every be formed with the tooth 'S socket of S-shaped in the rack unit between the adjacent rack, every transversely be equipped with a plurality of dam in the tooth' S socket. The utility model has the advantages of high wear resistance, good impact resistance, difficult tooth breakage, long service life, power consumption saving and the like.
Description
Technical Field
The utility model relates to a pulping and papermaking waste paper regeneration preparation field, in particular to stator of fluffer of handling wet strength waste paper fluffs pinion rack.
Background
The wet strength agent is widely applied to the paper industry, can effectively improve the wet strength of paper, and is commonly used in banknote paper, decorative base paper, hand towel paper, adhesive tape base paper, photographic base paper, thermal transfer paper, filter paper, tea bag paper, wallpaper, ground blueprint, seedling raising paper, fruit bag paper, food packaging paper, various special papers needing the wet strength and the like. Non-wet strength paper loses strength within a few seconds after being saturated with water. However, wet-strength dry broke and broke other than "temporary" wet-strength paper are difficult to break down and defiber, often requiring application of chemicals, high temperatures, and relatively severe mechanical forces to defiber into pulp. Some waste paper with high glue content and high wet strength uses water-resistant auxiliary agent, which hinders water permeation, and is difficult to be broken in the repulping, defibering and regenerating process, and the defibering effect is not ideal. At present, the defibering machine is adopted to defiber wet-strength waste paper as an indispensable measure.
The fluffer is composed of a movable gear ring group and a fixed gear ring group which are oppositely configured; during the defibering operation, wet strength waste paper raw materials flow in from the central opening of the static gear ring group, and flow to the outer peripheral direction along the gap between the movable gear ring and the static gear ring while being defibered. At present, a stator defibering toothed plate of a publicly known defibering machine for processing wet-strength waste paper is mainly of a labyrinth structure, the toothed plate structures are discontinuous projections such as trapezoids or triangles, and the like, and when the rotor defibering toothed plate works, the contact surfaces of the rotor defibering toothed plate and the stator defibering toothed plate are meshed and non-planar contact; when the movable gear ring rotates, the movable gear ring and the fixed gear ring form a meshing shape and move relatively, and wet-strength waste paper raw materials entering between the two gear rings are defibered and separated; at this time, because wet-strength waste paper raw materials flow to the periphery in a small gap, the tooth sheets are extruded in a centrifugal direction, the tooth sheets are deformed outwards and even damaged, the gap between two rings is smaller, and even adjacent outer ring tooth sheets are damaged, so that faults can be caused, and the operation is stopped. In addition, the defibering toothed plates often generate larger centrifugal pump output in high-speed operation, so that part of wet-strength waste paper raw materials are thrown out without being fully treated, raw pulp is generated, uniformity and binding force are influenced, the gaps between the meshed toothed sheets of the rotor defibering toothed plates and the stator defibering toothed plates are enlarged, the defibering effect is poor, and the defibering efficiency is lowered; and therefore when needing to improve and dredge the effect, must reduce the clearance that rotor dredged the pinion rack and stator dredged the pinion rack again, the meshing form tooth piece still at this moment is damaged very easily, still can reduce the rate of appearing and dredge the life of pinion rack, influences normal production. The prior art can not well meet the treatment requirement of wet-strength waste paper.
Chinese patent application No. CN01246765.0 discloses a ring gear component of a fluffer. The fluffer is formed by oppositely configuring a movable gear ring group and a fixed gear ring group; the gear ring is formed by a circular ring surface and tooth sheets arranged on the circular ring surface and is respectively fixed on the turntable and the shell; the tooth piece structure is a trapezoidal tooth piece, one end of the tooth piece structure, connected with the circular ring surface, is long, the other end of the tooth piece structure is short, and the outer side edge of the cantilever end of the trapezoidal tooth piece and the inner side of the circumference of the root of the trapezoidal tooth piece are arc-shaped.
Chinese patent with application number "CN 201821068627.0" discloses a decomposition gear disc of a waste paper high-frequency defiberizing machine, which comprises a positioning gear disc and a rotating gear disc; the positioning fluted disc is divided into a plurality of annular inner and outer grinding rings, and discharging hole grooves are formed inside and outside the inner and outer grinding rings; the outer ring of the rotary fluted disc is cast and formed with a disintegration block group, a plurality of matched circular grooves are formed in the outer ring of the rotary fluted disc, a diffusion group is cast and formed on the middle ring, the inner ring is a filling disintegration group, and the center of the inner ring is provided with a paper fiber charging barrel. The utility model discloses a decomposition fluted disc of waste paper high frequency fluffer improves from its structure, changes the sparse piece of a common style of calligraphy in the market into irregular abrasive brick such as triangle-shaped.
Chinese patent application No. CN201010155377.6 discloses a deflaker plate for use in a deflaker for reducing fiber flakes in a fiber slurry. The deflaker plate may include at least one annular ring comprising a plurality of teeth, wherein at least one tooth has a front surface, a rear surface, and an impact-generating side surface; the impact-generating side may be adapted to generate an impact force during operation such that the force corresponds to a first force vector urging slurry radially toward a center of the deflaker and a second force vector urging the slurry tangentially toward the front face.
Adopt the problem that the mediation pinion rack of above-mentioned prior art exists to lie in: the tooth piece structure of the defibering toothed plate is still discontinuous convex blocks such as trapezoids or triangles, the defibering toothed plate is difficult to work under the condition of lower gaps, the problem that wet-strength waste paper fibers are difficult to separate is difficult to solve, the fiber length of the wet-strength waste paper is inconvenient to adjust, the defibering toothed plate has the defects of low abrasion resistance, poor impact resistance, easy tooth breakage, long service life, high power consumption and the like, the beating degree and yield are difficult to improve, the fiber devillicating and brooming degree of the wet-strength waste paper cannot be improved, and the using effect and the application range of the defibering machine are severely restricted.
Therefore, it is desirable to provide a relief toothed plate to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model adopts the following technical scheme:
a stator defibering toothed plate of a defibering machine for processing wet-strength waste paper is mounted on a stationary seat of the defibering machine and used for being matched with a rotor defibering toothed plate of a rotating seat of the defibering machine, and the stator defibering toothed plate is arranged in a manner of being in planar contact with the rotor defibering toothed plate in a matching manner; the stator is dredged pinion rack circumference and is distributed a plurality of rack unit, the rack unit sets up between the inner edge and the outer fringe on stator is dredged pinion rack surface, and every rack unit all includes a plurality of rack, the rack is radially toward the outer fringe extension and be the S-shaped for the depth direction from the inner edge, every be formed with the tooth 'S socket of S-shaped in the rack unit between the adjacent rack, every transversely be equipped with a plurality of dam in the tooth' S socket.
Further, the top of the rack is of a plane structure.
Further, the width of the rack is 1-10mm, the height of the rack is 3-20mm, and the maximum length of the rack is 1.1-1.5 times of the shortest distance between the inner edge and the outer edge.
Further, one end of the rack close to the inner edge is opposite to the rotating direction of the rotor untwining toothed plate and is inclined at an angle to the stator untwining toothed plate, and one end of the rack close to the outer edge is the same as the rotating direction of the rotor untwining toothed plate and is inclined at an angle to the stator untwining toothed plate.
Further, the rack is provided with a reverse 130-179-degree bend at a position 20-200mm away from the outer edge.
Further, two adjacent racks of each rack unit at a position 20-200mm away from the inner edge are combined into a whole wide tooth.
Further, the number of the integral wide teeth of each rack unit is 1-5, and the width of the integral wide teeth is 2-20 mm.
Furthermore, a groove is formed between every two adjacent integral wide teeth, and the width of the groove is 2-200 mm.
Furthermore, the stator defibering toothed plate is made of materials including, but not limited to, metal, stone, ceramic, tungsten carbide, zirconia, alumina, silicon carbide, polyphenylene sulfide, high-molecular polyethylene, MC6, and engineering plastics.
The utility model has the advantages that: the utility model discloses a pinion rack is dredged to stator and rotor and is dredged the pinion rack and set up for the plane cooperation, can work under lower clearance condition, the problem of the difficult separation of wet strength waste paper fibre has been solved, the fibrous length of adjustment of being convenient for simultaneously, it is high to have the abrasion resistance, impact resistance is good, difficult disconnected tooth, long service life and saving advantages such as power consumption, can break wet strength waste paper more quickly, stop not dredged wet strength waste paper of untiing and pump out, can extensively be applicable to the high-efficient recycle of fluffer to wet strength waste paper.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 101. inner edge 102, outer edge 110, rack 111, rack top 112, dam 120, gullet 130, integral wide teeth 140, groove.
Detailed Description
As shown in fig. 1, a stator defibering toothed plate of a defibering machine for processing wet-strength waste paper is mounted on a stationary seat of the defibering machine and is used for matching with a rotor defibering toothed plate of a rotating seat of the defibering machine.
The stator defibering toothed plate is arranged in a plane contact manner towards the rotor defibering toothed plate, so that the stator defibering toothed plate can work under the condition of a lower gap, and the stator defibering toothed plate has the advantages of improving the fiber decomposition and crushing of wet-strength waste paper, adjusting the fiber length of the wet-strength waste paper, being high in wear resistance, good in impact resistance, not prone to tooth breakage, long in service life, saving power consumption and the like.
The stator fluffing toothed plate is circumferentially provided with 10 rack units, the rack units are arranged between an inner edge 101 and an outer edge 102 of the surface of the stator fluffing toothed plate, each rack unit comprises a plurality of racks 110, the racks 110 extend from the inner edge 101 to the outer edge 102 in the radial direction and are S-shaped in the depth direction, and S-shaped tooth grooves 120 are formed between adjacent racks 110 in each rack unit.
Each tooth groove 120 is internally and transversely provided with 1 to 8 dams 112 to form discontinuous S-shaped channels, so that when wet-strength waste paper is defibered, raw materials are not easy to be directly pumped out through the tooth grooves 120, sufficient defibering can be achieved, and defibering separation and regeneration with higher quality and higher efficiency are obtained.
The rack top 111 is a planar structure.
The width of the rack 110 is 3.8mm, the height of the rack 110 is 11mm, and the maximum length of the rack 110 is 1.18 times the shortest distance between the inner edge 101 and the outer edge 102.
One end of the rack 110 close to the inner edge 101 is opposite to the rotation direction of the rotor untwining toothed plate and is inclined to the stator untwining toothed plate at an angle, so that high pumping force is achieved; the rack 110 is provided with a reverse 160-degree bend at a position 90mm away from the outer edge 102, one end of the rack 110 close to the outer edge 102 is in the same direction as the rotation direction of the rotor defibering toothed plate and is inclined to the stator defibering toothed plate at an angle, the flow direction of wet-strength waste paper suspension under certain concentration is changed from pumping action to reverse pumping action, the pumping out of raw pulp caused by overhigh pumping force is avoided, and the defibering quality of wet-strength waste paper fibers is greatly improved.
Two racks 110 of each rack unit that are adjacent at a position 80mm from the inner edge 101 merge into an integral wide tooth 130.
The number of the integral wide teeth 130 of each rack unit is 1-5, and the width of the integral wide teeth 130 is 11.5mm, so that the strength of the integral wide teeth 130 is increased, and the integral wide teeth are not easily damaged in feeding work.
A groove 140 is formed between the adjacent integral wide teeth 130, and the width of the groove 140 is 2-200mm, so that the feeding is smooth.
The material of the stator defibering toothed plate comprises but is not limited to metal, stone, ceramic, tungsten carbide, zirconia, alumina, silicon carbide, polyphenylene sulfide, high-molecular polyethylene, MC6 and engineering plastic; the manufacturing of the rotor untwining toothed plate and the stator untwining toothed plate is very convenient and flexible, and the manufacturing of the stator untwining toothed plate can be completed by adopting various forming processes, including but not limited to casting, vulcanization, sintering, mechanical material reduction processing, welding, 3D printing material increase processing technology and the like.
Claims (8)
1. A stator defibering toothed plate of a defibering machine for processing wet-strength waste paper is mounted on a stationary seat of the defibering machine and used for being matched with a rotor defibering toothed plate of a rotating seat of the defibering machine, and is characterized in that the stator defibering toothed plate is arranged in a manner of planar contact facing the rotor defibering toothed plate in a matching manner; the utility model discloses a stator is fluffy the pinion rack and is used for the motor, stator fluffy pinion rack circumference distributes has a plurality of rack unit, the rack unit sets up between inner edge (101) and outer fringe (102) on stator fluffy pinion rack surface, and every rack unit all includes a plurality of rack (110), rack (110) are followed inner edge (101) and are extended and be the S-shaped for the depth direction to outer fringe (102) radially, every be formed with tooth 'S socket (120) of S-shaped between adjacent rack (110) in the rack unit, every transversely be equipped with a plurality of dam (112) in tooth' S socket (120).
2. Stator fluffing toothed plate of fluffer for processing wet-strength waste paper according to claim 1, characterized in that the rack top (111) is of planar structure.
3. A stator fluffing toothed plate of fluffer for treating wet-strength waste paper according to claim 1, characterized in that the width of the toothed rack (110) is 1-10mm, the height of the toothed rack (110) is 3-20mm, and the maximum length of the toothed rack (110) is 1.1-1.5 times the shortest distance between the inner edge (101) and the outer edge (102).
4. Stator fluffing toothed plate of fluffer for processing wet-strength waste paper according to claim 1, characterized in that the end of the rack (110) close to the inner edge (101) is opposite to the rotation direction of the rotor fluffing toothed plate and is angularly inclined to the stator fluffing toothed plate, and the end of the rack (110) close to the outer edge (102) is in the same direction as the rotation direction of the rotor fluffing toothed plate and is angularly inclined to the stator fluffing toothed plate.
5. Stator fluffing toothed plate of fluffer for processing wet-strength waste paper according to claim 4, characterized in that the rack (110) is provided with a reverse 130 ° -179 ° bend at a distance of 20-200mm from the outer edge (102).
6. Stator fluffing toothed plate of fluffer for processing wet-strength waste paper according to claim 1, characterized in that the two adjacent toothed racks (110) of each rack unit at a position 20-200mm from the inner edge (101) merge into one wide tooth (130).
7. Stator fluffing toothed plate of fluffer for wet-strength waste paper treatment according to claim 6, characterized in that the number of integral wide teeth (130) per rack unit is 1-5, the width of the integral wide teeth (130) being 2-20 mm.
8. Stator fluffing toothed plate of fluffer for processing wet-strength waste paper according to claim 7, characterized in that between adjacent integral wide teeth (130) grooves (140) are formed, the width of the grooves (140) being 2-200 mm.
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CN202021043887.XU CN213232958U (en) | 2020-06-09 | 2020-06-09 | Stator defibering toothed plate of defibering machine for processing wet-strength waste paper |
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CN202021043887.XU CN213232958U (en) | 2020-06-09 | 2020-06-09 | Stator defibering toothed plate of defibering machine for processing wet-strength waste paper |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114108351A (en) * | 2021-11-24 | 2022-03-01 | 玖龙纸业(乐山)有限公司 | Equipment and method for recycling waste fruit bag paper |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114108351A (en) * | 2021-11-24 | 2022-03-01 | 玖龙纸业(乐山)有限公司 | Equipment and method for recycling waste fruit bag paper |
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