CN213230268U - Template vibration recovery plant - Google Patents

Template vibration recovery plant Download PDF

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Publication number
CN213230268U
CN213230268U CN202020926271.0U CN202020926271U CN213230268U CN 213230268 U CN213230268 U CN 213230268U CN 202020926271 U CN202020926271 U CN 202020926271U CN 213230268 U CN213230268 U CN 213230268U
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lifting
motor
plate
slag
vibration
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CN202020926271.0U
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朱振强
何祯杰
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Guangzhou Kinghing Construction Technology Co ltd
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Guangzhou Kinghing Construction Technology Co ltd
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Abstract

The utility model relates to a technical field of equipment, more specifically relates to a template vibration recovery plant. A template vibration recovery device comprises a first roller conveyor, a second roller conveyor, a plate vibrating machine and a concrete residue collecting mechanism; the plate vibrating machine comprises an input end and an output end, the input end of the plate vibrating machine is connected with the first roller conveyor, and the output end of the plate vibrating machine is connected with the second roller conveyor; the concrete slag collecting mechanism is arranged at the bottom of the plate vibrating machine and extends to the outside of the output end of the plate vibrating machine. The utility model discloses realize the automation that old template surface bulk concrete vibration was clear away, and can carry out effectual collection to the concrete sediment.

Description

Template vibration recovery plant
Technical Field
The utility model relates to a technical field of equipment, more specifically relates to a template vibration recovery plant.
Background
When the old template is recovered from a construction site, a lot of concrete impurities, particularly large concrete impurities, are stuck to the surface of the old template, the old template is difficult to clean by using a common manual cleaning method, and the old template consumes a great deal of labor force, and at present, no automatic equipment specially used for cleaning the large concrete on the surface of the old template exists.
Chinese patent CN207088107U concrete shaking table discloses the vibrating motor who includes base, vibration mesa and be located terminal surface under the vibration mesa, be provided with supporting spring between base and the vibration mesa, the border is provided with the first baffle that restriction concrete test piece slided around the vibration mesa, the left and right sides of vibration mesa is provided with the second baffle that pastes mutually with the vibration mesa and the lift cylinder that control second baffle goes up and down respectively, one side of vibration mesa is provided with pushing mechanism, pushing mechanism includes brush board, drive brush board entering vibration mesa up end's promotion cylinder and is used for supporting the support that promotes the cylinder, the brush hair has been arranged to the bottom surface of brush board. Chinese patent CN207088107U does not disclose how to move the vibration motor to match the process requirements for vibration cleaning of old formwork concrete.
On the other hand, in the prior art, no special collecting device is provided for collecting concrete slag.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving above-mentioned technical problem to a certain extent at least, provide a template vibration recovery plant, realize the automation that old template surface bulk concrete vibrated and clear away, and can carry out effectual collection to the concrete sediment.
The technical scheme of the utility model is that: a template vibration recovery device comprises a first roller conveyor, a second roller conveyor, a plate vibrating machine and a concrete residue collecting mechanism;
the plate vibrating machine comprises an input end and an output end, the input end of the plate vibrating machine is connected with the first roller conveyor, and the output end of the plate vibrating machine is connected with the second roller conveyor; the concrete slag collecting mechanism is arranged at the bottom of the plate vibrating machine and extends to the outside of the output end of the plate vibrating machine.
In the utility model, the template to be cleaned is conveyed from the first roller conveyor to the vibrating plate machine, the vibrating plate machine drops the concrete on the template into the concrete slag collecting mechanism through the vibration effect, and the concrete slag collecting mechanism conveys and collects the concrete slag; after the vibration is finished, the template is conveyed to the outside from the second roller conveyor.
Further, the vibrating plate machine comprises a frame, a lifting cylinder, a lifting main arm, a vibrating motor, a motor bracket, a vibrating motor lifting rod, a roller conveying mechanism, a roller lifting assembly and a vibrating frame, the lifting main arms are positioned above the two sides of the frame, the lifting cylinder is arranged at the top of the frame, a piston rod of the lifting cylinder is connected with the lifting main arm, the vibration motor is supported on the motor bracket, the side part of the motor bracket is connected to the main lifting arm through the vibration motor lifting rod, one end of the roller lifting component is connected to the lifting main arm, the other end of the roller lifting component is connected to the side wall of the roller conveying mechanism, the vibration frame is located between the motor support and the roller conveying mechanism, and the vibration frame is located between the bottom end and the top end of the lifting stroke of the roller conveying line and close to the top end of the lifting stroke of the roller conveying line. Therefore, the working process is approximate, initially, the old template is conveyed to the fixed supporting beam right below the motor bracket for waiting for treatment, the vibration motor is positioned at the highest point, the plane of the roller conveying mechanism is higher than or at least flush with the plane of the fixed supporting beam, and the old template can be contacted; firstly, a piston rod of a lifting cylinder contracts, a main arm is lifted to drive a motor support and a vibration motor on the motor support to descend, and simultaneously drive a roller conveying mechanism to descend, the vibration motor presses on an existing template, an excitation force is transmitted to an old template, large concrete on the old template is vibrated and removed, and after treatment is finished; the lifting cylinder is lifted, the main arm is lifted to drive the motor support and the vibrating motor on the motor support to ascend, the roller conveying mechanism is also driven to ascend, the vibrating motor is separated from the old template, a roller in the roller conveying mechanism is higher than the fixed supporting beam and is arranged at intervals without influencing each other, the roller conveying mechanism rolls to drive the old template on the supporting beam to move out of a station to wait for the next treatment process, and under the optimal condition, the roller conveying mechanism is slightly higher than the fixed supporting beam after ascending, so that the old template is easier to move; this technical scheme drives vibrating motor and cylinder conveying mechanism's rising and drop through the lift cylinder in step, and vibrating motor directly presses on the template through the motor support, and the vibration power transmission effect is better, realizes the automation that old template surface bulk concrete vibrated and clears away, reduces the manpower consumption, promotes the efficiency that old template was retrieved.
Furthermore, one end of the vibration motor lifting rod, which is far away from the lifting main arm, is connected with a vibration motor lifting plate, a motor lifting support plate is arranged on the side part of the motor support, a support plate through hole is further formed in the motor lifting support plate, and the vibration motor lifting rod penetrates through the support plate through hole and is connected with the vibration motor lifting plate; the motor lifting support plate is arranged above the vibration motor lifting plate in parallel, and the maximum distance between the motor lifting support plate and the vibration motor lifting plate is 15-25 mm; the telescopic stroke of the lifting cylinder is 40mm-60 mm. Like this, because vibrating motor lift bar and backup pad through-hole activity wear to establish, both have the interval, when the vibrating motor support reachd the operation position, the vibrating motor support no longer descends, vibrating motor lift bar and vibrating motor lift plate continue to descend, when descending to the below, there is at least 15 mm's interval between motor lift backup pad and the vibrating motor lift plate, when needs rise vibrating motor, vibrating motor lift plate rises first one section empty interval region and contacts motor lift backup pad again, later lifts vibrating motor and rises. When the motor acts, the component on the motor bracket is not in contact with the lifting plate of the vibration motor, so that the vibration of the vibration motor can not be directly transmitted to the lifting cylinder, and the safety of the lifting cylinder is protected; the lifting cylinder is not easy to damage when in use, and the service life of the device is prolonged.
Further, the roller conveying mechanism comprises a roller mounting frame and a plurality of electric rollers arranged in parallel, the roller mounting frame is arranged on two sides of the rack, two ends of each electric roller are connected to the mounting frame, the roller conveying mechanism is located in the rack and is opposite to the motor support, one end of the lifting assembly is connected to the outer side of the lifting main arm, and the other end of the lifting assembly spans across the rack and is fixedly connected to the outer wall of the mounting frame. Therefore, the roller conveying mechanism is arranged at the middle part of the rack and is arranged right below the motor bracket, when the old template is subjected to vibration treatment, the roller conveying mechanism is in a descending position and is not directly contacted with the old template, and the exciting force of the motor can not be directly transmitted to the electric roller to damage the electric roller; after the old template is processed, the roller conveying mechanism ascends and rises to the top end of the stroke, the electric roller is higher than the upper surface of the vibration frame, and the roller contacts the old template and conveys the old template away; reasonably matched with the treatment process, so that the process treatment is smoother.
Furthermore, the vibration rack comprises a rack body, a vibration motor placing frame and a plurality of damping mechanisms, wherein the vibration motor placing frame is positioned on one end face of the rack body, the damping mechanisms are positioned on one end face of the rack body, which is opposite to the vibration motor, and the damping mechanisms are distributed on two side edges of the rack body; the shelf body comprises two main body rods which are parallel to each other and symmetrically arranged, the two main body rods are connected through a plurality of fixed supporting beams, one side of each main body rod is connected with a spacing rod, the spacing rods are connected with the main body rods in a parallel laminating mode, and the vibrating motor placing frame is connected to the two spacing rods back to back on one side of the main body rods.
As a better implementation mode, two ends of the fixed supporting beam at the corresponding position under the motor support are provided with bosses protruding upwards, and the bosses are slightly lower than the plane of the template when the template is placed. When a narrow template is processed, one side of a motor bracket of the vibration motor is not supported, and can fall to the side without the support, and after the boss is additionally arranged, the motor can be placed to incline and fall off.
Furthermore, the motor support also comprises a vibrator base, a plurality of vertical support plates arranged on the vibrator base and a motor bottom plate fixed on the vertical support plates, and the vibration motor is fixed on the motor bottom plate through a motor mounting bolt; the motor bottom plate is provided with a motor bottom plate slot, and the motor mounting bolt penetrates through the motor bottom plate slot to fix the vibration motor and the motor bottom plate.
Furthermore, a vertical support plate is arranged at the edge of the base of the vibrating machine, and a protrusion of the base of the vibrating machine extends upwards from the vertical support plate; the motor lifting support plate is fixed with the vibration machine base in a protruding mode through a motor lifting bolt.
Further, the mounting bracket includes that parallel arrangement is in the piece mounting panel at motorized pulley both ends, the motorized pulley both ends are connected respectively the mounting panel, the cylinder promotes the subassembly and is located the both ends of frame, motorized pulley with a fixed supporting beam interval sets up, the top of motorized pulley lift stroke is higher than a fixed supporting beam's holding surface. Like this, all do not receive the restriction of fixed supporting beam when electric drum and mounting panel rise, when reaching the top of lift stroke, electric drum can exceed fixed supporting beam, contacts the template and in order to carry it away.
Furthermore, the lifting cylinder comprises a floating joint, a cylinder body, a cylinder flange and a telescopic rod; the bottom of the cylinder flange is welded on the frame, the cylinder body is fixed on the cylinder flange, one end of the telescopic rod is connected with the cylinder body, the other end of the telescopic rod is connected with the floating joint, and the floating joint is fixedly connected with the lifting main arm.
Further, the roller lifting assembly comprises a group first lifting structure and a group second lifting structure which are oppositely arranged;
the first lifting structure comprises an L-shaped first connecting rod and a straight first cross beam, the first cross beam is erected above one end of the lifting main arm and is perpendicular to the lifting main arm, two ends of the first cross beam are respectively and vertically connected with a vertical rod of the first connecting rod to form a U-shaped structure, cross rods of the first cross beam and the first connecting rod are parallel to each other and are positioned on the same side of the vertical rod of the first connecting rod, and the cross rod of each first connecting rod is vertically connected to one end of the side wall of the mounting plate on the corresponding side of the cross beam;
the second promotes the structure and includes the second connecting rod of "L" shape and the second crossbeam of straight shape, the second connecting rod with the second crossbeam connects into "Contraband" shape structure, the montant of second connecting rod is connected the second crossbeam, the horizontal pole of second connecting rod is connected perpendicularly the other end of mounting panel lateral wall, the second crossbeam is connected perpendicularly promote main arm middle-end, interval between two second crossbeam lengths is greater than the width that vibrating motor corresponds.
Further, a conveying frame rod is further arranged below the electric rollers, and a driven roller is arranged between every two adjacent electric rollers. Like this, the interval sets up unpowered driven cylinder, can reduce the required quantity of motorized pulley, and motorized pulley's below sets up the conveyor hack lever, can prevent that motorized pulley from dropping.
Furthermore, knurling is arranged on the circumferential outer wall of the electric roller. Like this, be equipped with the annular knurl at motorized pulley outer wall, can increase its and carry the frictional force between the material, not skid when the transmission to the structure that uses the annular knurl is comparatively stable, and the life-span is longer.
Further, the concrete slag collecting mechanism comprises a slag hopper, a slag hopper bracket, a horizontal slag conveying belt, an inclined slag conveying belt and a hopper car;
the slag bucket support is provided with a slag bucket, a slag bucket gap is arranged in the slag bucket, the horizontal soil slag conveying belt is arranged below the slag bucket gap, the end part of the horizontal soil slag conveying belt is connected with one end of an inclined soil slag conveying belt, and the other end of the inclined soil slag conveying belt is connected with a hopper car;
the slag hopper comprises a first slag hopper plate, a second slag hopper plate, a third slag hopper plate and a fourth slag hopper plate;
the first slag hopper plate and the second slag hopper plate are arranged oppositely, and the third slag hopper plate and the fourth slag hopper plate are arranged oppositely; the first slag bucket plate and the second slag bucket plate are positioned in the short side direction of the slag bucket, and the third slag bucket plate and the fourth slag bucket plate are positioned in the long side direction of the slag bucket;
the conveying direction of the horizontal soil residue conveying belt is vertical to that of the inclined soil residue conveying belt.
Compared with the prior art, the beneficial effects are:
the utility model discloses a lift cylinder drives vibrating motor and cylinder conveying mechanism's rising and decline in step, realizes the automation that old template surface big piece concrete vibration was clear away, reduces the manpower consumption, promotes the efficiency that old template was retrieved.
The utility model discloses well vibrating motor passes through motor support and directly presses supreme at pending template for the vibration conduction is more direct, and the vibration effect is better.
The maximum interval design between the motor lifting support plate and the vibration motor lifting plate ensures that when the motor acts, the components on the motor bracket are not in contact with the vibration motor lifting plate, so that the vibration of the vibration motor can not be directly transmitted to the lifting cylinder, and the safety of the lifting cylinder is protected; the lifting cylinder is not easy to damage when in use, and the service life of the device is prolonged.
When the old template is in vibration treatment, the roller conveying mechanism is in a descending position and does not directly contact the old template, and the exciting force of the motor can not be directly transmitted to the electric roller to damage the electric roller; after the old template is processed, the roller conveying mechanism ascends to convey the old template away; reasonably matched with the treatment process, so that the process treatment is smoother.
The collection efficiency of concrete sediment is high. In addition, the concrete slag collecting effect is good, the concrete slag can not be leaked to the outside of the concrete slag collecting mechanism, and the difficulty of sanitation and cleanness can not be caused. Greatly reduces the labor cost of manually collecting the concrete slag, has high automation degree and can be popularized and applied in a large range.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the vibrating plate machine of the present invention.
Fig. 3 is a schematic structural diagram of the middle frame of the present invention when the vibration motor is not installed.
Fig. 4 is a schematic structural view of the vibration motor bracket of the present invention.
Fig. 5 is a partial enlarged view of the middle motor lifting support plate and the vibrating motor lifting plate.
Fig. 6 is a schematic structural view of the vibration frame of the present invention.
Fig. 7 is a schematic structural view of the drum lifting bracket according to the present invention.
Fig. 8 is a schematic structural view of the middle lifting cylinder of the present invention.
Fig. 9 is a schematic diagram of a vibration motor lifting rod and a vibration motor lifting plate according to the present invention.
Fig. 10 is a schematic structural diagram of a vibration motor bracket and a vibration motor according to the present invention.
Fig. 11 is a schematic structural diagram of the bracket of the vibration motor according to the present invention.
Fig. 12 is a schematic structural diagram of the bottom plate of the middle motor of the present invention.
Fig. 13 is a schematic view of the top view structure of the concrete slag collecting mechanism of the present invention.
Fig. 14 is a schematic side view of the concrete slag collecting mechanism of the present invention.
Fig. 15 is a schematic view of the slag bucket structure of the utility model.
Fig. 16 is a schematic view of the slag bucket in the length direction.
Fig. 17 is a schematic view of the slag hopper in the width direction.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.
As shown in fig. 1, a formwork vibration recycling device comprises a first roller conveyor 100b, a second roller conveyor 200b, a vibrating plate machine and a concrete slag collecting mechanism;
the plate vibrating machine comprises an input end and an output end, the input end of the plate vibrating machine is connected with the first roller conveyor 100b, and the output end of the plate vibrating machine is connected with the second roller conveyor 200 b; the concrete slag collecting mechanism is arranged at the bottom of the plate vibrating machine and extends to the outside of the output end of the plate vibrating machine.
In this embodiment, the formwork to be cleaned is conveyed from the first roller conveyor 100b to the vibrating plate machine, the vibrating plate machine drops the concrete on the formwork into the concrete slag collecting mechanism through the vibration effect, and the concrete slag collecting mechanism conveys and collects the concrete slag; after the vibration is completed, the template is conveyed from the second roller conveyor 200b to the outside.
As shown in fig. 2, the vibrating plate machine comprises a frame 38a, a lifting cylinder 30a, a lifting main arm 37a, a vibrating motor 2a, a motor support 10a, a vibrating motor lifting rod 35a, a roller conveying mechanism, a roller lifting assembly and a vibrating frame 30, wherein the lifting main arm 37a is positioned above two sides of the frame 38a, the lifting cylinder 30a is arranged at the top of the frame 38a, an expansion rod 34a of the lifting cylinder 30a is connected with the lifting main arm 37a, the vibrating motor 2a is supported on the motor support 10a, the side part of the motor support 10a is connected with the lifting main arm 37a through the vibrating motor lifting rod 35a, the vibrating frame 30 is positioned below the motor support 10a, the roller conveying mechanism is positioned below the vibrating frame 30, the vibrating frame 30 is positioned between the motor support 10a and the bottom end of the lifting stroke of the roller conveying mechanism, one end of the roller lifting assembly is connected to the lifting main arm 37a, the other end of the roller lifting assembly is connected to the side wall of the roller conveying mechanism, and the top end of the lifting stroke of the roller conveying mechanism is higher than the supporting surface of the vibration frame 30.
As shown in fig. 2 to 12, one end of the vibration motor lifting rod 35a, which is far away from the lifting main arm 37a, is connected with a vibration motor lifting plate 36a, a motor lifting support plate 3a is arranged on the side of the motor bracket 10a, a support plate 3a through hole 8a is further formed in the motor lifting support plate 3a, and the vibration motor lifting rod 35a passes through the support plate 3a through hole 8a and is connected with the vibration motor lifting plate 36 a; the motor lifting support plate 3a is arranged above the vibration motor lifting plate 36a in parallel, and the maximum interval between the motor lifting support plate 3a and the vibration motor lifting plate 36a is 20 mm; the telescopic stroke of the lifting cylinder 30a is 50 mm; the roller conveying mechanism comprises a roller mounting frame 20 and a plurality of electric rollers 22 arranged in parallel, the roller mounting frame 20 is arranged on two sides of the rack 38a, two ends of each electric roller 22 are connected to the mounting frame 20, the roller conveying mechanism is located in the rack 38a and faces the motor support 10a, one end of the lifting assembly is connected to the outer side of the lifting main arm 37a, and the other end of the lifting assembly spans across the rack 38a and is fixedly connected to the outer wall of the mounting frame 20; a conveying rack rod 221 is further arranged below the electric drums 22, and a driven drum 220 is arranged between every two adjacent electric drums 22; the outer circumferential wall of the motorized pulley 22 is provided with knurling.
In this embodiment, the motor bracket 10a further includes a vibration machine base 1a, a plurality of vertical support plates 9a disposed on the vibration machine base 1a, and a motor base plate 6a fixed on the vertical support plates 9a, and the vibration motor 2a is fixed on the motor base plate 6a through a motor mounting bolt; the motor bottom plate 6a is provided with a motor bottom plate 6a slot 6a1, and a motor mounting bolt penetrates through the motor bottom plate 6a slot 6a1 to fix the vibration motor 2a and the motor bottom plate 6 a; the edge of the vibrator base 1a is also provided with a vertical support plate 9a, and the vertical support plate 9a extends upwards to form a protrusion of the vibrator base 1 a; the motor lifting support plate 3a is fixed with the bulge of the vibration machine base 1a through a motor lifting bolt; the mounting rack 20 comprises block mounting plates 21 arranged at two ends of the electric roller 22 in parallel, two ends of the electric roller 22 are respectively connected with the mounting plates 21, the roller lifting assemblies are positioned at two ends of the rack 38a, the electric roller 22 and the fixed supporting beam 301 are arranged at intervals, and when the electric roller 22 is lifted, the top end of the lifting stroke is higher than the fixed supporting beam 301; the lifting cylinder 30a comprises a floating joint 31a, a cylinder body 32a, a cylinder flange 33a and an expansion rod 34 a; the bottom of the cylinder flange 33a is welded on the frame 38a, the cylinder body 32a is fixed on the cylinder flange 33a, one end of the expansion link 34a is connected with the cylinder body 32a, the other end is connected with the floating joint 31a, and the floating joint 31a is fixedly connected with the lifting main arm 37 a.
In this embodiment, the vibration rack 30 includes a rack body 1, a vibration motor placing frame 4 and a plurality of damping mechanisms 5, the vibration motor placing frame 4 is located on an end surface of the rack body 1, the damping mechanisms 5 are located on an end surface of the rack body 1 opposite to the vibration motor 2a, and the damping mechanisms 5 are distributed on two side edges of the rack body 1; the shelf body 1 comprises two main body rods 2 which are parallel to each other and symmetrically arranged, the two main body rods 2 are connected through a plurality of fixed supporting beams 301, one side of each main body rod 2 is connected with a spacing rod 6, the spacing rod 6 is connected with the main body rods 2 in a parallel laminating mode, and the vibrating motor placing frame 4 is connected to the two spacing rods 6 back to back on one side of the main body rods 2. In the vibration motor placing frame 4, two ends of a fixed supporting beam at a corresponding position under the motor support are provided with bosses 101 protruding upwards, and the bosses 101 are slightly lower than the plane of the template when placed. When a narrow template is processed, one side of a motor bracket of the vibration motor is not supported and can be inverted to the side without the support, and after the boss 101 is additionally arranged, the motor can be placed to be inclined and fall off.
In this embodiment, the roller lifting assembly includes a set of first lifting structures 23 and a set of oppositely disposed second lifting structures 24; the first lifting structure 23 comprises a first L-shaped connecting rod 25 and a first straight cross beam 26, the first cross beam 26 is erected above one end of the lifting main arm 37a and is perpendicular to the lifting main arm 37a, two ends of the first cross beam 26 are respectively and vertically connected with a vertical rod of the first connecting rod 25 to form a U-shaped structure, the cross rods of the first cross beam 26 and the first connecting rod 25 are parallel to each other and are located on the same side of the vertical rod of the first connecting rod 25, and the cross rod of each first connecting rod 25 is vertically connected to one end of the side wall of the mounting plate 21 on the corresponding side; the second hoisting structure 24 includes the second connecting rod 27 of "L" shape and the second crossbeam 28 of straight shape, the second connecting rod 27 with the second crossbeam 28 connects into "Contraband" shape structure, the montant of second connecting rod 27 is connected the second crossbeam 28, the horizontal pole of second connecting rod 27 is connected perpendicularly the other end of mounting panel 21 lateral wall, the second crossbeam 28 is connected perpendicularly promote in the main arm 37a on the end, interval between two second crossbeams 28 length is greater than the width that vibrating motor 2a corresponds.
Because the vibrating motor lifting rod 35a and the through hole 8a of the support plate 3a are movably arranged in a penetrating manner, and a distance exists between the vibrating motor lifting rod 35a and the through hole 8a, when the motor support 10a reaches an operation position, the motor support 10a does not fall any more, the vibrating motor lifting rod 35a and the vibrating motor lifting plate 36a continue to fall, and when the vibrating motor lifting rod falls to the lowest part, an interval of at least 20mm exists between the motor lifting support plate 3a and the vibrating motor lifting plate 36a, when the vibrating motor 2a needs to be lifted, the vibrating motor lifting plate 36a firstly rises to an empty interval area and then contacts the motor lifting support plate 3a, and then the vibrating motor 2a is lifted. When the motor works, the components on the motor bracket 10a are not in contact with the lifting plate 36a of the vibration motor, so that the vibration of the vibration motor 2a is not directly transmitted to the lifting cylinder 30a, and the safety of the lifting cylinder 30a is protected; the lifting cylinder 30a is not easy to damage when in use, and the service life of the device is prolonged; the roller conveying mechanism is arranged in the middle of the frame 38a and is arranged right below the motor support 10a, when the old template 40 is subjected to vibration treatment, the roller conveying mechanism is in a descending position and is not directly contacted with the old template 40, and the exciting force of the motor is not directly transmitted to the electric roller 22 to damage the electric roller 22; after the old template 40 is processed, the roller conveying mechanism ascends to convey the old template 40 away; reasonably matched with the treatment process, so that the process treatment is smoother.
The working process is approximate, initially, the old template 40 is conveyed to the fixed supporting beam 301 right below the motor support 10a for waiting treatment, at this time, the vibration motor 2a is positioned at the highest point, the roller conveying mechanism and the fixed supporting beam 301 are positioned on the same horizontal plane, and the roller conveying mechanism and the fixed supporting beam 301 can contact the old template 40; firstly, the telescopic rod 34a of the lifting cylinder 30a is contracted, the main lifting arm 37a drives the motor support 10a and the vibration motor 2a on the motor support 10a to descend, and simultaneously drives the roller conveying mechanism to descend, the vibration motor 2a presses the template 40, the excitation force is transmitted to the old template 40, the large concrete on the old template 40 is removed by vibration, and after the treatment is finished; the lifting cylinder 30a is lifted, the main lifting arm 37a drives the motor support 10a and the vibration motor 2a on the motor support 10a to ascend, and simultaneously drives the roller conveying mechanism to ascend, the vibration motor 2a is separated from the old template 40, the conveying plane of the electric roller 22 is higher than the supporting plane of the fixed supporting beam 301, the conveying plane is arranged at intervals and does not influence each other, the roller conveying mechanism rolls, the old template 40 on the supporting beam is driven to move out of a station to wait for the next treatment process, and under the optimal condition, the roller conveying mechanism is slightly higher than the fixed supporting after ascending, so that the old template 40 is easier to move; this technical scheme drives vibrating motor 2a and cylinder conveying mechanism's rising and decline through lift cylinder 30a in step, realizes the automation that old template 40 surface bulk concrete vibrated and clears away, reduces the manpower consumption, promotes the efficiency that old template 40 was retrieved.
As shown in fig. 13-17, the concrete slag collecting mechanism includes a slag bucket 10b, a slag bucket bracket 11a, a horizontal slag conveyor 18a, an inclined slag conveyor 19a, and a hopper car 20 a;
the slag bucket support 11a is provided with a slag bucket 10b, a slag bucket gap 17a is arranged in the slag bucket 10b, a horizontal soil slag conveying belt 18a is arranged below the slag bucket gap 17a, the end part of the horizontal soil slag conveying belt 18a is connected with one end of an inclined soil slag conveying belt 19a, and the other end of the inclined soil slag conveying belt 19a is connected with a hopper car 20 a.
In this embodiment, the slag bucket bracket 11a is used for supporting the slag bucket 10b, the slag bucket gap 17a is a long-strip-shaped slot, concrete slag can fall from the slag bucket gap 17a to the horizontal slag conveying belt 18a and then to the inclined slag conveying belt 19a through the horizontal slag conveying belt 18a, and the concrete slag falls to the hopper car 20a through the inclined slag conveying belt 19 a.
In this embodiment, the horizontal earth residue conveyor 18a extends in a direction substantially perpendicular to the direction in which the inclined earth residue conveyor 19a extends.
Specifically, the slag bucket 10b comprises a first slag bucket plate 12a, a second slag bucket plate 13a, a third slag bucket plate 14a and a fourth slag bucket plate 15 a;
the first slag hopper plate 12a is arranged opposite to the second slag hopper plate 13a, and the third slag hopper plate 14a is arranged opposite to the fourth slag hopper plate 15 a; the first and second slag bucket plates 12a and 13a are located in the short side direction of the slag bucket 10b, and the third and fourth slag bucket plates 14a and 15a are located in the long side direction of the slag bucket 10 b. The first, second, third and fourth slag hopper plates 12a, 13a, 14a, 15a surround the slag hopper gap 17 a.
In this embodiment, the first slag hopper plate 12a, the second slag hopper plate 13a, the third slag hopper plate 14a and the fourth slag hopper plate 15a are all inclined plates, 4 plates surround to form a structure similar to a funnel, concrete slag can completely fall into the horizontal slag conveyor belt 18a from the slag hopper gap 17a, the concrete slag cannot leak out of the mechanism, and the difficulty of sanitation and cleanness cannot be caused.
Specifically, the first hopper plate 12a is provided with a first hopper plate opening 16 a. In order to discharge the waste smoothly, the first slag hopper plate opening 16a is provided, so that the collection efficiency of the concrete slag is further improved.
The included angle between the first slag hopper plate 12a and the horizontal plane and the included angle between the second slag hopper plate 13a and the horizontal plane are f, and f is 20-50 degrees. The included angles between the third slag hopper plate 14a and the fourth slag hopper plate 15a and the horizontal plane are e, and e ranges from 20 degrees to 50 degrees. Preferably, the included angle f and the included angle e are 30 to 40 degrees.
In this embodiment, set up foretell angle scope for concrete sediment can be quick from the inclined plane slide to sediment fill gap 17a, and it is high to improve concrete sediment's collection efficiency.
The end part of the horizontal earth slag conveyor belt 18a is obliquely and upwards arranged at the joint of the horizontal earth slag conveyor belt 18a and the inclined earth slag conveyor belt 19 a. The concrete slag collecting effect is good due to the arrangement.
Specifically, the conveying direction of the horizontal earth residue conveyor belt 18a is perpendicular to the conveying direction of the inclined earth residue conveyor belt 19 a. Hopper car 20a is of a square configuration.
The direction of transfer of the horizontal conveyer belt 18a of dregs of earth can be favorable to saving space with the direction of transfer of the oblique conveyer belt 19a of dregs of earth is perpendicular, and on the other hand, still can set up the transport transfer device of template on the direction of transfer of the horizontal conveyer belt 18a of dregs of earth, so the direction of transfer of the horizontal conveyer belt of dregs of earth can stagger the position with the direction of transfer of the oblique conveyer belt of dregs of earth is perpendicular, thereby can not collect the dregs of earth and overlap the transport position of template and influence each other. The hopper car is of a square structure, so that soil residues can be better collected, and the hopper car is convenient to transport.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The template vibration recovery equipment is characterized by comprising a first roller conveyor (100b), a second roller conveyor (200b), a vibrating plate machine and a concrete residue collecting mechanism;
the plate vibrating machine comprises an input end and an output end, the input end of the plate vibrating machine is connected with the first roller conveyor (100b), and the output end of the plate vibrating machine is connected with the second roller conveyor (200 b); the concrete slag collecting mechanism is arranged at the bottom of the plate vibrating machine and extends to the outside of the output end of the plate vibrating machine.
2. The apparatus for recovering template vibration according to claim 1, wherein: the vibrating plate machine comprises a frame (38a), a lifting cylinder (30a), a lifting main arm (37a), a vibrating motor (2a), a motor support (10a), a vibrating motor lifting rod (35a), a roller conveying mechanism, a roller lifting assembly and a vibrating frame (30), wherein the lifting main arm (37a) is positioned above two sides of the frame (38a), the lifting cylinder (30a) is arranged at the top of the frame (38a), a piston rod of the lifting cylinder (30a) is connected with the lifting main arm (37a), the vibrating motor (2a) is supported on the motor support (10a), the vibrating frame (30) is positioned below the motor support (10a), a roller conveying line is positioned below the vibrating frame (30), and the side part of the motor support (10a) is connected to the lifting main arm (37a) through the vibrating motor lifting rod (35a), one end of the roller lifting assembly is connected to the lifting main arm (37a), the other end of the roller lifting assembly is connected to the side wall of the roller conveying mechanism, and the vibration frame (30) is located between the bottom end and the top end of the lifting stroke of the roller conveying line and close to the top end of the lifting stroke of the roller conveying line.
3. The apparatus for recovering template vibration according to claim 2, wherein: one end, far away from the lifting main arm, of the vibration motor lifting rod (35a) is connected with a vibration motor lifting plate (36a), a motor lifting support plate (3a) is arranged on the side portion of the motor support (10a), a support plate through hole (8a) is further formed in the motor lifting support plate (3a), and the vibration motor lifting rod (35a) penetrates through the support plate through hole (8a) to be connected with the vibration motor lifting plate (36 a); the motor lifting support plate (3a) is arranged above the vibration motor lifting plate (36a) in parallel, and the maximum interval between the motor lifting support plate (3a) and the vibration motor lifting plate (36a) is 15-25 mm; the telescopic stroke of the lifting cylinder (30a) is 40-60 mm.
4. The apparatus for recovering template vibration according to claim 3, wherein: roller conveying mechanism include cylinder mounting bracket (20) and a plurality of parallel arrangement's electric drum (22), cylinder mounting bracket (20) are located the both sides of frame (38a), the both ends of each electric drum (22) are connected on mounting bracket (20), roller conveying mechanism is located in frame (38a) and just right motor support (10a), it connects to promote subassembly one end promote main arm (37a) outside, the other end stride across frame (38a) fixed connection be in on the outer wall of mounting bracket (20).
5. The apparatus for recovering template vibration according to claim 4, wherein: the vibration rack (30) comprises a rack body (1), a vibration motor placing frame (4) and a plurality of damping mechanisms (5), wherein the vibration motor placing frame (4) is positioned on one end face of the rack body (1), the damping mechanisms (5) are positioned on one end face, back to the vibration motor (2a), of the rack body (1), and the damping mechanisms (5) are distributed on two side edges of the rack body (1); the shelf body (1) comprises two main body rods (2) which are parallel to each other and symmetrically arranged, the two main body rods (2) are connected through a plurality of fixed supporting beams (301), one side of each main body rod (2) is connected with a spacing rod (6), the spacing rods (6) are connected with the main body rods (2) in a parallel laminating mode, and the vibrating motor placing frame (4) is connected to the two spacing rods (6) back to back on one side of the main body rods (2).
6. The apparatus for recovering template vibration according to claim 2, wherein: the motor support (10a) further comprises a vibration machine base (1a), a plurality of vertical support plates (9a) arranged on the vibration machine base (1a) and a motor bottom plate (6a) fixed on the vertical support plates (9a), and the vibration motor is fixed on the motor bottom plate (6a) through a motor mounting bolt; the motor bottom plate (6a) is provided with a motor bottom plate slot (6a1), and a motor mounting bolt penetrates through the motor bottom plate slot (6a1) to fix the vibration motor and the motor bottom plate (6 a);
a vertical support plate (9a) is further arranged at the edge of the vibrating machine base (1a), and a vibrating machine base bulge (7a) extends upwards from the vertical support plate (9 a); the motor lifting support plate (3a) is fixed with a bulge (7a) of the vibration machine base through a motor lifting bolt.
7. The apparatus for recovering template vibration according to claim 5, wherein: mounting bracket (20) including parallel arrangement 2 mounting panel (21) at electric drum (22) both ends, electric drum (22) both ends are connected respectively mounting panel (21), the cylinder lifting unit position in the both ends of frame (38a), electric drum (22) with fixed supporting beam (301) interval sets up, the top of electric drum (22) lift stroke is located under fixed supporting beam (301).
8. The apparatus for recovering template vibration according to claim 4, wherein: the lifting cylinder (30a) comprises a floating joint (31a), a cylinder body (32a), a cylinder flange (33a) and an expansion rod (34 a);
the bottom of the cylinder flange (33a) is welded on the frame (38a), the cylinder main body (32a) is fixed on the cylinder flange (33a), one end of the telescopic rod (34a) is connected with the cylinder main body (32a), the other end of the telescopic rod is connected with the floating joint (31a), and the floating joint (31a) is fixedly connected with the lifting main arm (37 a).
9. The apparatus for recovering template vibration according to claim 4, wherein: the roller lifting assembly comprises 1 group of first lifting structures (23) and 2 groups of second lifting structures (24) which are oppositely arranged;
the first lifting structure (23) comprises 2L-shaped first connecting rods (25) and 1 straight first cross beam (26), the first cross beam (26) is erected above one end of the lifting main arm (37a) and is perpendicular to the lifting main arm (37a), two ends of the first cross beam (26) are respectively and perpendicularly connected with 1 vertical rod of the first connecting rod (25) to form a U-shaped structure, the cross rods of the first cross beam (26) and the first connecting rod (25) are parallel to each other and are positioned on the same side of the vertical rod of the first connecting rod (25), and the cross rod of each first connecting rod (25) is perpendicularly connected to one end of the side wall of the mounting plate (21) on the corresponding side of the cross beam;
second hoisting structure (24) include second connecting rod (27) and the second crossbeam (28) of straight shape of "L" shape, second connecting rod (27) with second crossbeam (28) connect into "Contraband" shape structure, the montant of second connecting rod (27) is connected second crossbeam (28), the horizontal pole of second connecting rod (27) is connected perpendicularly the other end of mounting panel (21) lateral wall, second crossbeam (28) is connected perpendicularly promote main arm (37a) middle-end, the interval between two second crossbeam (28) length is greater than the width that vibrating motor corresponds.
10. The formwork vibration recovery apparatus as claimed in any one of claims 1 to 9, wherein: the concrete slag collecting mechanism comprises a slag bucket (10b), a slag bucket bracket (11a), a horizontal slag conveying belt (18a), an inclined slag conveying belt (19a) and a hopper car (20 a);
the slag bucket support (11a) is provided with a slag bucket (10b), a slag bucket gap (17a) is arranged in the slag bucket (10b), the horizontal soil slag conveying belt (18a) is arranged below the slag bucket gap (17a), the end part of the horizontal soil slag conveying belt (18a) is connected with one end of an inclined soil slag conveying belt (19a), and the other end of the inclined soil slag conveying belt (19a) is connected with a bucket truck (20 a);
the slag hopper (10b) comprises a first slag hopper plate (12a), a second slag hopper plate (13a), a third slag hopper plate (14a) and a fourth slag hopper plate (15 a);
the first slag bucket plate (12a) is arranged opposite to the second slag bucket plate (13a), and the third slag bucket plate (14a) is arranged opposite to the fourth slag bucket plate (15 a); the first slag bucket plate (12a) and the second slag bucket plate (13a) are positioned in the short side direction of the slag bucket (10b), and the third slag bucket plate (14a) and the fourth slag bucket plate (15a) are positioned in the long side direction of the slag bucket (10 b);
the conveying direction of the horizontal earth slag conveying belt (18a) is vertical to the conveying direction of the inclined earth slag conveying belt (19 a).
CN202020926271.0U 2020-05-27 2020-05-27 Template vibration recovery plant Active CN213230268U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111591688A (en) * 2020-05-27 2020-08-28 广州景兴建筑科技有限公司 Template vibration recovery plant

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111591688A (en) * 2020-05-27 2020-08-28 广州景兴建筑科技有限公司 Template vibration recovery plant
CN111591688B (en) * 2020-05-27 2024-07-09 广州景兴建筑科技有限公司 Template vibration recovery equipment

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