CN213224609U - Special chamfering device for wind power retainer - Google Patents
Special chamfering device for wind power retainer Download PDFInfo
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- CN213224609U CN213224609U CN202021784782.XU CN202021784782U CN213224609U CN 213224609 U CN213224609 U CN 213224609U CN 202021784782 U CN202021784782 U CN 202021784782U CN 213224609 U CN213224609 U CN 213224609U
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- chamfering
- cabin
- guide rail
- wind power
- motor
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Abstract
The utility model discloses a special chamfer device for wind-powered electricity generation holder, include operation platform and install the chamfer device in operation platform one end. The chamfering device comprises a chamfering cabin, a guide rail frame and a chamfering machine; the chamfering cabin is open and consists of three vertical plates, and the opening direction of the chamfering cabin faces the operating platform; the guide rail frame is arranged in the chamfer cabin and comprises four transverse and parallel guide rails and square irons at two ends of the guide rails; the chamfering machine is arranged between the four guide rails of the guide rail frame and comprises two groups of motor mounting seats, motors, chamfering machine heads and pulleys arranged on two sides of the motor mounting seats; the motor is vertically fixed in the middle of the two groups of motor mounting seats through bolts, and the tail end of a rotating shaft of the motor is provided with a chamfering head. The utility model discloses accomplish to replace the manual work with machinery, not only can improve work efficiency, can also carry out accurate, meticulous chamfer to the wind-powered electricity generation holder, reduce the error. The batch processing and manufacturing can be realized, and the processing of various specifications can be realized according to different requirements of customers.
Description
Technical Field
The utility model relates to a technical field of chamfer processing in the mechanical lathe operation, concretely relates to special chamfer device for wind-powered electricity generation holder.
Background
In the early 70 s, because of the oil crisis, the problem of energy shortage appears, people recognize the instability and the limitation of the conventional mineral energy supply, so that the search for clean renewable energy sources becomes an important subject of the modern world, and wind energy draws attention as renewable and pollution-free natural energy sources, so that wind driven generators are produced at the same time. The wind power generator is a device for converting wind energy into electric energy, mainly comprises blades, a generator, mechanical parts and electrical parts, the blades of a windmill are driven to rotate by wind power, and the wind power generator is mainly divided into a horizontal shaft wind power generator and a vertical shaft wind power generator according to different rotating shafts. Wind power bearing retainers are installed at bearing positions needing to rotate on a wind driven generator, the wind power bearing retainers are formed by welding a plurality of single bodies end to end according to requirements due to different specifications of bearings, in order to keep the rotation process free of obstacle operation, the welding positions are mostly welded in a crevasse mode, the welding positions are flush with the plane of the retainers, meanwhile, the welding degree is enhanced, chamfering is needed to be carried out at the end and end of each single wind power bearing retainer, and the requirements of a welding process are met. At present, after the wind power retainer is machined, chamfering treatment is mostly carried out manually, the workload is large, the efficiency is low, and batch machining cannot be carried out.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the deficiencies of the above-mentioned prior art, provide a special chamfer device for wind-powered electricity generation holder.
In order to solve the technical problem, the utility model discloses a technical scheme is: a special chamfering device for a wind power retainer comprises an operating platform and a chamfering device arranged at one end of the operating platform. The chamfering device comprises a chamfering cabin, a guide rail frame and a chamfering machine. The chamfering cabin is open and consists of three vertical plates, and is fixedly installed at one end of the operating platform, the opening direction of the chamfering cabin faces the operating platform, and the lower part of the chamfering cabin is hollowed out; the guide rail frame is arranged in the chamfer cabin and comprises four transverse guide rails which are parallel to each other and square irons at two ends of the guide rails, and the four guide rails are arranged at four corners of the square irons and form a rectangular frame with the square irons; the chamfering machine is arranged between the four guide rails of the guide rail frame and comprises two groups of motor mounting seats, motors, chamfering machine heads and pulleys arranged on two sides of the motor mounting seats. The motor mounting seat is U-shaped, the pulleys are mounted on the outer side of the vertical wall of the motor mounting seat, and two pulleys are arranged on each side; the motor is vertically installed in the middle of two sets of motor installation seats and is fixed through bolts, a rotating shaft of the motor penetrates through the center of the motor installation seat below the motor, a chamfering machine head is installed at the tail end of the rotating shaft of the motor, the chamfering machine head is provided with an upper layer of blade and a lower layer of blade which are symmetrical to each other, and an included angle is formed. And a handle is also arranged on the upper side of the motor mounting seat above the motor.
Furthermore, the operating platform is square, a group of chamfering devices are respectively arranged at the positions of the oblique opposite angles of the operating platform, and the whole operating platform is of a central symmetry structure.
Furthermore, the special chamfering device for the wind power retainer is of a combined structure and comprises two groups of operating platforms and a chamfering device arranged at one end of each operating platform, one long side of each operating platform is tightly attached to the other long side of each operating platform, and the whole device is of a central symmetry structure.
Furthermore, a movable clamping plate is arranged on the operating platform.
Furthermore, the chamfering cabin is also provided with a push-out device which is arranged on a vertical plate right facing the operating platform and tangent to the upper side surface of the operating platform.
Furthermore, two vertical and parallel sliding grooves are formed in the vertical plates on the two sides of the chamfering cabin and correspond to the vertical edges of the square iron in the guide rail frame; the vertical edge of square iron in the guide rail frame is provided with a bolt hole, and the guide rail frame is connected in the sliding groove through a bolt, so that the guide rail frame can move up and down along the sliding groove in the chamfering cabin.
Furthermore, a hydraulic device is installed at one end of the guide rail frame, and the tail end of a hydraulic rod in the hydraulic device is connected with the motor installation seat; and induction devices are respectively arranged on the inner walls of the chamfering cabins at the two ends of the guide rail frame and used for inducing the running position of the chamfering machine.
Furthermore, a detection device is further arranged in the chamfering cabin and comprises a light emitting end, a light receiving end and a signal processor, wherein the light emitting end and the light receiving end are respectively arranged on the inner sides of two side plates of the chamfering cabin and are positioned on the same horizontal line with the chamfering head.
Furthermore, the chamfering machine head has various specifications due to different blade installation angles; the upper end of the chamfering machine head is provided with a protruding fixture block which corresponds to a fixed groove at the tail end of the motor rotating shaft.
Further, the blade installation angle is 25-35 degrees in the longitudinal included angle range.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses accomplish to replace the manual work with machinery, not only can improve work efficiency, can also carry out accurate, meticulous chamfer to the wind-powered electricity generation holder, reduce the error. Can realize processing preparation in batches to according to customer's different demands, carry out different cutting, polish to the chamfer, realize the processing of multiple specification.
Drawings
FIG. 1 is an overall structure of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a structural diagram of the middle chamfering device of the present invention;
FIG. 4 is an enlarged view of the chamfering machine according to the present invention;
fig. 5 is a side view of the chamfering machine according to the present invention;
FIG. 6 is an enlarged view of the middle chamfering head of the present invention;
FIG. 7 is an effect diagram of two chamfered ends of the wind power retainer;
in the figure: 1. the device comprises an operation platform, 2, a chamfering cabin, 3, a guide rail frame, 4, a chamfering machine, 5 and a wind power retainer;
21. a chute 22, a pushing device 31, a guide rail 32 and square iron;
41. motor, 42, motor mount, 43, chamfering head, 44, blade, 45, protruding fixture block, 46, pulley, 47, handle.
Detailed Description
It should be noted that, in the present invention, the position or position relation indicated by the terms such as "upper", "lower", "front", "back", etc. is the position or position relation shown in the drawings, and the relation words determined for the convenience of describing the structural relation of the components of the present invention are not specific to any component of the present invention, and the limitation of the present invention cannot be understood.
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:
example 1:
as shown in fig. 1, an overall structure of the special chamfering device for the wind power retainer comprises two sets of identical operating platforms 1 and a chamfering device installed at one end of each operating platform 1, wherein the two sets of operating platforms 1 are located on the same plane, the two sets of operating platforms 1 are mutually attached through one long side edge and are in a central symmetry structure, namely, the two sets of chamfering devices installed on the operating platforms 1 are located at diagonal angles of the whole operating device, and fig. 2 is referred to. The height of the operating platform 1 is slightly higher than the waist of a human body, so that the operating platform is convenient to operate, and the operating platform 1 is further provided with a movable clamping plate for fixing the wind power retainer 5.
Referring to fig. 3, the chamfering apparatus includes a chamfering compartment 2, a rail frame 3, and a chamfering machine 4. The chamfering cabin 2 is open and formed by welding three vertical plates, is fixedly installed at one end of the operating platform 1, the opening direction of the chamfering cabin faces the operating platform, and the lower part of the chamfering cabin 2 is hollowed out, so that waste materials can fall conveniently; two vertical sliding grooves 21 are respectively arranged on the vertical plates at the left side and the right side in the chamfering cabin 2, and the sliding grooves 21 are mutually parallel; a push-out device 22 is arranged on a vertical plate, which is opposite to the operating platform 1, in the chamfering cabin 2, the push-out device 22 is positioned at the lower part of the chamfering cabin 2 and consists of a push-out rod and a push surface, and the lower side surface of the push surface is tangent to the upper side surface of the operating platform 1. The guide rail frame 3 is arranged inside the chamfer cabin 2 and consists of four guide rails 31 which are parallel to each other and have the same length and square irons 32 for fixing the guide rails 31, two square irons 32 are arranged at two ends of each guide rail 31, and the four guide rails 31 are respectively fixed at four corners of each square iron 32 to form a rectangular frame with the four guide rails; two bolt holes are respectively arranged on the vertical edges of the two square irons 32 and correspond to the sliding grooves 21, and the guide rail frame 3 can move up and down along the sliding grooves 21 through the bolts movably arranged in the sliding grooves 21 on the chamfering cabin 2 so as to meet the requirements of chamfering of the wind power retainer 5 with different thicknesses. Referring to fig. 4, the chamfering machine 4 includes a motor 41, a motor mounting base 42, a chamfering head 43, and pulleys 46 provided on both sides of the motor mounting base 42, the chamfering machine 4 is mounted in the guide rail frame 3, and the pulleys 46 thereof are located on the guide rail 31. The motor mounting seats 42 are U-shaped and are respectively an upper group of motor mounting seats and a lower group of motor mounting seats, the upper side surface of each upper group of motor mounting seat is provided with two handles 47, the central positions of the two motor mounting seats are respectively provided with a mounting hole, and the tail part of the motor 41 is embedded into the mounting hole in the center of the upper group of motor mounting seats and is fixed through a bolt; the pivot of motor 41 passes the mounting hole on the motor mount pad of lower group, and chamfer head 43 is installed to the pivot end, be equipped with two-layer chamfer blade 44 of mutual correspondence from top to bottom on the chamfer head 43, according to the difference of blade 44 installation angle (the contained angle of blade 44 and longitudinal center line), chamfer head 43 has the specification model of multiple difference, and the installation angle is 25 degrees to 35 degrees inequality, and chamfer head 43 according to customer and required chamfer specification selection adaptation, as shown in fig. 6, the upper end of chamfer head 43 is equipped with a protruding fixture block 45, and the end of motor 41 pivot is inserted to the upper end of chamfer head 43, and is fixed to block through protruding fixture block 45.
When the wind power generation device works, the wind power retainer 5 is arranged in the movable clamping plate on the operation platform 1 in a single-layer parallel arrangement mode; the wind power retainer 5 is pushed into the chamfering cabin 2, the position of the guide rail frame 3 in the sliding groove 21 is adjusted, the chamfering machine head 43 corresponds to the end of the wind power retainer 5, the motor 41 operates to drive the chamfering machine head 43 to rotate, the blade 44 cuts and polishes, an operator pushes the chamfering machine 4 through the upper handle 47 of the upper motor mounting seat to move along the guide rail 31, and cut waste materials fall into a waste material box below through a lower hollow structure. When the chamfering machine 4 moves from one end of the guide rail frame 3 to the other end, chamfering of one end of the wind power retainer 5 is completed, then the push-out device 22 is pushed out of the chamfering cabin 2 of the wind power retainer 5, the movable clamping plate is pushed, the wind power retainer 5 is moved to the adjacent operating platform 1, the operation steps are repeated, and chamfering of the other end of the wind power retainer 5 is completed, as shown in fig. 7.
In other embodiments, a hydraulic device is further installed in the chamfering cabin 2, and a hydraulic rod in the hydraulic device is connected with a motor mounting seat 42 in the chamfering machine 4, so that the movement of the chamfering machine 4 is automated; and induction devices are respectively arranged on the inner walls of the chamfering cabins 2 at the two ends of the guide rail frame 3 and used for inducing the running position of the chamfering machine 4. In the operation engineering, the hydraulic rod in the hydraulic device extends out and retracts to control the chamfering machine 4 to move back and forth along the guide rail 31, manual movement of an operator is replaced, when the chamfering machine 4 moves from one end to the other end, the induction device senses that the chamfering machine 4 is driven by the controller to brake the hydraulic device, the chamfering machine 4 completes one-way cutting chamfering, the push-out device 22 pushes out the wind power retainer 5 until another group of wind power retainers 5 to be chamfered enters, the hydraulic device operates again to drive the chamfering machine 4 to return, and cutting chamfering is completed again.
In other embodiments, the chamfer cabin 2 is further provided with a detection device, which comprises a light emitting end, a light receiving end and a signal processor, wherein the light emitting end and the light receiving end are respectively arranged on the inner sides of two side plates of the chamfer cabin 2 and are positioned at the same horizontal line with the chamfer head 43. The light transmission end transmits a straight-line transmission light, when the wind power retainer 5 enters the chamfering cabin 2 and is positioned in the chamfering head 43, the wind power retainer 5 blocks the light, the light receiving end cannot receive the light, the signal processor judges that the light is in place, the signal conversion control motor 41 is operated, if the light receiving end can receive the light all the time, the wind power retainer 5 does not extend into the chamfering position, the motor 41 does not operate, and the precision and the safety in the working process are ensured.
The hydraulic device, the controller, the light emitting end, the light receiving end and the signal processor can adopt the prior art.
Finally, it should be noted that the above description of the embodiments is only for illustrating the technical solutions of the present invention, and is not a limitation of the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention also belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a special chamfer device for wind-powered electricity generation holder which characterized in that: the chamfering device comprises a chamfering cabin, a guide rail frame and a chamfering machine; the chamfering cabin is open and consists of three vertical plates, and is fixedly installed at one end of the operating platform, the opening direction of the chamfering cabin faces the operating platform, and the lower part of the chamfering cabin is hollowed out; the guide rail frame is arranged in the chamfer cabin and comprises four transverse guide rails which are parallel to each other and square irons at two ends of the guide rails, and the four guide rails are arranged at four corners of the square irons and form a rectangular frame with the square irons; the chamfering machine is arranged between four guide rails of the guide rail frame and comprises two groups of motor mounting seats, motors, chamfering machine heads and pulleys arranged on two sides of the motor mounting seats, wherein the motor mounting seats are U-shaped, the pulleys are arranged on the outer side of the vertical wall of the motor mounting seats, and two pulleys are arranged on each side; the motor is vertically arranged between the two groups of motor mounting seats and is fixed through bolts, a rotating shaft of the motor penetrates through the center of the motor mounting seat below the motor mounting seats, a chamfering head is arranged at the tail end of the rotating shaft of the motor, and the chamfering head is provided with an upper layer of blade and a lower layer of blade which are symmetrical to each other to form an included angle; and a handle is also arranged on the upper side of the motor mounting seat above the motor.
2. The special chamfering device for the wind power cage according to claim 1, wherein: the operation platform is square, a group of chamfering devices are arranged at the positions of the oblique opposite angles of the operation platform respectively, and the whole operation platform is of a central symmetry structure.
3. The special chamfering device for the wind power cage according to claim 1, wherein: the device is of a combined structure and comprises two groups of operating platforms and a chamfering device arranged at one end of each operating platform, wherein one long side edge of each operating platform is tightly attached to the other long side edge of each operating platform, and the whole device is of a centrosymmetric structure.
4. The special chamfering device for the wind power cage according to claim 2, wherein: and a movable clamping plate is arranged on the operating platform.
5. The special chamfering device for the wind power cage according to claim 1, wherein: the chamfering cabin is also provided with a push-out device which is arranged on a vertical plate right facing the operation platform and tangent to the upper side surface of the operation platform.
6. The special chamfering device for the wind power cage according to claim 1, wherein: two vertical and parallel sliding grooves are formed in the vertical plates on the two sides of the chamfering cabin and correspond to the vertical edges of the square iron in the guide rail frame; the vertical edge of square iron in the guide rail frame is provided with a bolt hole, and the guide rail frame is connected in the sliding groove through a bolt, so that the guide rail frame can move up and down along the sliding groove in the chamfering cabin.
7. The special chamfering device for the wind power cage according to claim 1, wherein: one end of the guide rail bracket is provided with a hydraulic device, and the tail end of a hydraulic rod in the hydraulic device is connected with a motor mounting seat; and induction devices are respectively arranged on the inner walls of the chamfering cabins at the two ends of the guide rail frame and used for inducing the running position of the chamfering machine.
8. The special chamfering device for the wind power cage according to claim 1, wherein: still be equipped with detection device in the chamfer cabin, including light transmitting end, light receiving terminal and signal processor, light transmitting end and light receiving terminal are installed respectively in the inboard of chamfer cabin both sides board, are in same water flat line with the chamfer machine head.
9. The special chamfering device for the wind power cage according to claim 1, wherein: the chamfering machine head has various specifications due to different blade installation angles; the upper end of the chamfering machine head is provided with a protruding fixture block which corresponds to a fixed groove at the tail end of the motor rotating shaft.
10. The special chamfering device for the wind power cage according to claim 9, wherein: the blade installation angle and the longitudinal included angle range are 25-35 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021784782.XU CN213224609U (en) | 2020-08-24 | 2020-08-24 | Special chamfering device for wind power retainer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021784782.XU CN213224609U (en) | 2020-08-24 | 2020-08-24 | Special chamfering device for wind power retainer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213224609U true CN213224609U (en) | 2021-05-18 |
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ID=75901440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021784782.XU Active CN213224609U (en) | 2020-08-24 | 2020-08-24 | Special chamfering device for wind power retainer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213224609U (en) |
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2020
- 2020-08-24 CN CN202021784782.XU patent/CN213224609U/en active Active
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