CN213222937U

CN213222937U - UV glue coating treatment device

Info

Publication number: CN213222937U
Application number: CN202021509306.7U
Authority: CN
Inventors: 武博
Original assignee: Tian'an New Materials Co ltd
Current assignee: Tian'an New Materials Co ltd
Priority date: 2020-07-27
Filing date: 2020-07-27
Publication date: 2021-05-18
Anticipated expiration: 2030-07-27

Abstract

The utility model provides a UV glue coating processing apparatus, including mount and glue solution curing box, wherein the glue solution curing box loops through first partition plate and second partition plate from top to bottom and is cut apart UV curing zone, glue solution spraying zone and gluey groove district, and physiosis axle both ends are fixed through being connected with the axis of rotation respectively at the both ends of mount length direction, and medium-pressure mercury lamp utensil cover is established at one end of light source gathering cover, the light source gathering cover other end with a panel of glue solution curing box runs through fixedly, and the colloid safety cover is located in the glue solution spraying zone, and wherein one end is established fixedly with the deconcentrator cover, and the other end runs through fixedly with a panel of glue solution curing box, has fine solution the big problem of equipment occupation space; the spraying and curing device is divided into an upper part, a middle part and a lower part, wherein the upper part and the middle part are respectively a curing structure and a spraying structure, and the operation of spraying and curing can be realized.

Description

UV glue coating treatment device

Technical Field

The embodiments of the utility model relate to a rubber coating equipment technical field generally, and more specifically, relate to a UV glues coating processing apparatus.

Background

In the future, the composite material gas cylinder market has a good development prospect, and the continuous increase in the number of fuel automobiles and the continuous increase in the demand for gas cylinders with higher pressure requirements and higher gas bearing capacity are the main driving forces for promoting the development of the composite material gas cylinder market. Due to the ever-increasing demand for light gas cylinders, the three-cylinder type occupies the greatest share in value. At present, China has the design and manufacturing capability of a 35MPa vehicle aluminum liner carbon fiber full-winding high-pressure hydrogen cylinder. On the basis of determining the structure and the winding line type process, the following steps are adopted: the material-process-structure integrated optimization design method is used for manufacturing the 70MPa vehicle high-pressure winding hydrogen cylinder, and various technologies need to be further improved.

In the production and manufacturing process of the high-pressure gas cylinder, the operation of the UV gloss oil is important, and the UV gloss oil mainly plays a role in improving the surface smoothness and the wear resistance of the gas cylinder and improving the environmental weather resistance and the safety performance of the gas cylinder.

At present, the main mode of UV gloss oil operation is solidification under the UV lamp after the spraying, and UV curing equipment among the prior art is at the in-process of solidification, all directly conveys the bottle through the conveyer belt, and directly puts the gas cylinder flat on the conveyer belt, makes the colloid solidification through UV irradiation.

The main defects of the prior art are that the UV adhesive has poor adhesion uniformity due to manual spraying, and the equipment occupies a large space due to a long curing path; in addition, the production process is complex, the steps are complicated, the process is time-consuming and labor-consuming due to the large mass of the high-pressure gas cylinder, and the production efficiency is extremely low.

Disclosure of Invention

In order to overcome the defects of the prior art, the utility model provides a UV adhesive coating treatment device.

The utility model discloses the technical scheme of implementation is: the utility model provides a UV glues coating processing apparatus, includes mount and glue solution curing box, wherein the glue solution curing box loops through first division board and second division board from top to bottom and cuts apart UV solidification district, glue solution spraying area and gluey groove district.

Two ends of the inflatable shaft are respectively fixed at two ends of the fixed frame in the length direction through the connection with the rotating shaft.

The medium-pressure mercury lamp is sleeved at one end of the light source gathering cover, the other end of the light source gathering cover is fixedly penetrated with one side panel of the glue solution curing box, and the light source gathering cover is arranged in the UV curing area.

The colloid safety cover is located in the glue solution spraying district, wherein one end is established fixedly with the deconcentrator cover, the other end with a side panel of glue solution curing box runs through fixedly.

Furthermore, the two rotating shafts are respectively fixed with the connecting rods at the two ends of the inflatable shaft, the two rotating shafts are respectively and movably fixedly arranged on the fixing frame, and one of the rotating shafts is fixedly provided with a connecting shaft in the direction of the same central axis.

Furthermore, the rotating motor is arranged in the fixing frame, the output end of the rotating motor is rotatably connected with the connecting shaft through a belt, the belt is driven through rotation of the rotating motor, and the inflatable shaft is rotated on the fixing frame.

Furthermore, the fixing frame is made of iron materials.

Furthermore, the medium-pressure mercury lamp is fixed above the first dividing plate, one side of the light source direction of the medium-pressure mercury lamp is sleeved in the light source gathering cover, the other side of the medium-pressure mercury lamp is arranged in front of the plurality of refrigerating pieces, and the plurality of refrigerating pieces are arranged in the UV curing area along the vertical direction and are electrically connected with the battery.

Further, a temperature display meter is arranged in the UV curing area and used for monitoring the temperature condition in the UV curing area.

Further, the deconcentrator is fixed the top of second division board, one side of the injection direction of deconcentrator with the colloid safety cover cup joints, the other end with the rubber tube is connected, the other end of rubber tube runs through the second division board and stretches into in the rubber slot district.

Further, a glue valve is arranged on the glue tube connected with the disperser.

Further, the glue groove area is arranged at the bottom end of the glue solution curing box, the UV curing area is arranged at the top of the glue solution curing box, and the glue solution spraying area is arranged between the UV curing area and the glue groove area.

Further, the light source gathering cover and the colloid protection cover are both in the shape of a circular truncated cone, wherein the maximum radius of the bottom circle of the light source gathering cover is 2 times that of the bottom circle of the colloid protection cover, and the light source gathering cover can be fully cured after being sprayed with colloid.

The embodiment of the utility model provides an among the UV glue coating processing apparatus, realized following technological effect: the fixing frame fixes the inflatable shaft, and the uniform rotation of the inflatable shaft is realized through the rotation of the rotating motor; the glue solution spraying and UV curing areas are arranged in the middle and the upper part of the glue solution curing box, so that the spraying and curing effects can be realized; the matching use of the fixing frame and the glue solution curing box can improve the production efficiency while ensuring the uniformity of the glue solution on the surface of the gas cylinder.

It should be understood that the statements herein reciting aspects are not intended to limit the critical or essential features of the embodiments of the present disclosure, nor are they intended to limit the scope of the present disclosure. Other features of the present disclosure will become apparent from the following description.

Drawings

The above and other features, advantages and aspects of various embodiments of the present disclosure will become more apparent by referring to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, like or similar reference characters designate like or similar elements, and wherein:

FIG. 1 is a schematic front view of a glue solution curing tank of a UV glue coating treatment device;

FIG. 2 is a schematic side view of the interior of a glue curing tank of a UV glue coating treatment apparatus;

FIG. 3 is a schematic bottom view of a fixture of the UV glue coating processing device;

FIG. 4 is a schematic front view of a fixing frame of a UV glue coating treatment device;

fig. 5 is a schematic view of a rotating shaft of a UV paste coating treatment apparatus.

Wherein, the correspondence between the reference numbers and the component names in fig. 1 to 5 is:

100. the device comprises a fixed frame 110, an air expansion shaft 120, a rotating shaft 130, a rotating motor 200, a glue solution curing box 210, a UV curing area 220, a glue solution spraying area 230, a glue groove area 240, a first dividing plate 250 and a second dividing plate;

121. a connecting shaft;

211 light source collecting cover 212, medium-pressure mercury lamp 213 refrigerating plate 214, battery 215, temperature display meter;

221 colloid protection cover 222, disperser 223, rubber tube 224, rubber valve 225 and driving motor.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be described clearly and completely with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are some, but not all embodiments of the present disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.

In addition, the term "and/or" herein is only one kind of association relationship describing an associated object, and means that there may be three kinds of relationships, for example, a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

The utility model discloses a UV glue coating processing apparatus that embodiment of the utility model provides is described below with reference to fig. 1 to 5, including mount 100 and glue solution curing box 200, wherein glue solution curing box 200 loops through first division board 240 and second division board 250 from top to bottom and has cut apart UV curing area 210, glue solution spraying area 220 and gluey groove district 230.

Two ends of the inflatable shaft 110 are respectively fixed at two ends of the fixing frame 100 in the length direction through the connection with the rotating shaft 120.

The medium-pressure mercury lamp 212 is sleeved at one end of the light source gathering cover 211, the other end of the light source gathering cover 211 is fixedly penetrated with one side panel of the glue solution curing box 200, and the light source gathering cover 211 is arranged in the UV curing area 210.

The colloid protection cover 221 is disposed in the colloid spraying area 220, wherein one end of the colloid protection cover is fixedly sleeved with the disperser 222, and the other end of the colloid protection cover is fixedly penetrated with a side panel of the colloid curing box 200.

In some embodiments, as shown in fig. 3 to 5, two rotating shafts 120 are respectively fixed to the connecting rods at two ends of the inflatable shaft 110, and the two rotating shafts 120 are respectively movably fixed to the fixing frame 100, wherein one of the rotating shafts 120 is fixed with a connecting shaft 121 in a direction of the same central axis.

In some embodiments, as shown in fig. 3, the rotating motor 130 is disposed in the fixing frame 100, an output end of the rotating motor 130 is rotatably connected to the connecting shaft 121 through a belt, the belt is driven by the rotation of the rotating motor 130, so as to rotate the inflatable shaft 110 on the fixing frame 100, and an outer diameter of the inflatable shaft 110 is determined by an inner diameter of the high-pressure gas cylinder to be manufactured.

The rotating motor 130 drives the connecting shaft 121 to rotate through a belt, so as to rotate the inflatable shaft 110, and it should be noted that other devices capable of rotating the inflatable shaft 110 may also be used.

In some embodiments, the fixing frame 100 is made of iron.

In some embodiments, as shown in fig. 2, the medium-pressure mercury lamp 212 is fixed above the first dividing plate 240, one side of the light source direction of the medium-pressure mercury lamp 212 is sleeved in the light source collecting cover 211, the other side is placed in front of the plurality of cooling fins 213, and the plurality of cooling fins 213 are arranged in the vertical direction in the UV curing area 210 and are electrically connected to the battery 214.

The medium-pressure mercury lamp 212 is a medium-pressure mercury lamp using an ultraviolet lamp source, which is low in cost, easy to install and maintain, and the intense radiation peak at the wavelength of 340-380nm here falls well within the absorption spectrum of many photoinitiation systems, so that the medium-pressure mercury lamp becomes a preferred light source. The light source collecting cover 211 is mainly used to control the ultraviolet light in a proper area to collect the light source, so as to avoid the light source from dispersing and improve the curing speed.

The arrangement of the refrigeration plate 213 and the battery 214 is mainly to form a low-temperature environment for the medium-pressure mercury lamp, so as to control the temperature of the medium-pressure mercury lamp 212, avoid the over-high temperature, and prolong the service life of the medium-pressure mercury lamp.

In some embodiments, a temperature display gauge 215 is disposed in UV cure zone 210 for monitoring temperature conditions within UV cure zone 210.

In some embodiments, as shown in fig. 2, the disperser 222 is fixed above the second dividing plate 250, one side of the spraying direction of the disperser 222 is sleeved with the colloid protection cover 221, the other end is connected with the rubber tube 223, and the other end of the rubber tube 223 penetrates through the second dividing plate 250 and extends into the rubber groove area 230.

In some embodiments, a glue valve 224 is disposed on a glue tube 223 connected to the dispenser 222.

The rubber tube 223 is mainly used for being together with the rubber groove area 230 and the disperser 222, so that the rubber liquid can be smoothly sprayed out, the power device is fixed on the lower portion of the rubber tube 223 and used for ensuring that the rubber liquid can smoothly leave the rubber groove area 230 and enter the rubber tube 223, the rubber valve is mainly used for controlling the flow rate of the rubber liquid, and the disperser 222 is mainly used for dispersing the rubber liquid into mist, so that the rubber liquid can be more uniformly coated on the surface of the gas cylinder. The colloid protection cover 221 is used to control the spraying area of the atomized colloid liquid.

In some embodiments, as shown in fig. 2, glue tank zone 230 is disposed at the bottom end of glue curing tank 200, UV curing zone 210 is disposed at the top of glue curing tank 200, and glue spraying zone 220 is disposed between UV curing zone 210 and glue tank zone 230.

In some embodiments, as shown in fig. 2, the light source collecting cover 211 and the colloid protection cover 221 are in the shape of circular truncated cones, wherein the maximum radius of the bottom circle of the light source collecting cover 211 is 2 times of the maximum radius of the bottom circle of the colloid protection cover 221, and the light source collecting cover can be fully cured after being sprayed with the colloid.

The device is divided into a fixed frame 100 and a glue solution curing box 200. The fixing frame can well fix and drive a product to rotate by fully combining the structural characteristics of the gas cylinder, the work originally belonging to a transmission structure is well converted into the rotating work of the gas cylinder, and the problem of large occupied space of equipment is well solved; the glue solution curing box is divided into an upper part, a middle part and a lower part, wherein the upper part and the middle part are respectively a UV curing area 210 and a glue solution spraying area 220, and the operation of spraying and curing can be realized. The spraying speed of the colloid is controlled by the glue valve 224, and the colloid on the surface of the gas cylinder can be uniformly coated by driving the product to rotate at a constant speed by combining the fixing frame. The device can greatly reduce the process flow on the basis of meeting the requirement of product appearance and improve the working efficiency.

In the description of the present specification, the terms "connect", "mount", "fix", and the like are to be understood in a broad sense, for example, "connect" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In the description of the present application, the description of the terms "one embodiment," "some embodiments," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A UV glue coating processing apparatus, characterized by comprising: the glue solution curing box is divided into a UV curing area, a glue solution spraying area and a glue groove area through a first dividing plate and a second dividing plate from top to bottom in sequence;

two ends of the inflatable shaft are respectively fixed at two ends of the fixed frame in the length direction through the connection with the rotating shaft;

the medium-pressure mercury lamp is sleeved at one end of the light source gathering cover, the other end of the light source gathering cover is fixedly penetrated with one side panel of the glue solution curing box, and the light source gathering cover is arranged in the UV curing area;

and the colloid protective cover is arranged in the glue solution spraying area, one end of the colloid protective cover is fixedly sleeved with the disperser, and the other end of the colloid protective cover is fixedly penetrated through a side panel of the glue solution curing box.

2. The UV adhesive coating treatment device according to claim 1, wherein the medium-pressure mercury lamp is fixed above the first partition plate, one side of the medium-pressure mercury lamp in the light source direction is sleeved in the light source gathering cover, and the other side of the medium-pressure mercury lamp is arranged in front of the plurality of refrigerating sheets.

3. The UV adhesive coating treatment device of claim 2, wherein a plurality of the refrigeration pieces are arranged in the UV curing area in a vertical direction and connected with the battery.

4. The UV glue coating treatment device according to claim 1, comprising a temperature display meter arranged in the UV curing area for monitoring the temperature in the UV curing area.

5. The UV adhesive coating treatment device according to claim 1, wherein the disperser is fixed above the second dividing plate, one side of the spraying direction of the disperser is sleeved with the adhesive protective cover, the other end of the disperser is connected with the rubber tube, and the other end of the rubber tube penetrates through the second dividing plate and extends into the rubber groove area.

6. The UV adhesive coating treatment device of claim 5, comprising an adhesive valve, wherein the adhesive valve is arranged on the adhesive tube connected with the disperser.

7. The UV adhesive coating treatment device according to claim 1, wherein the glue groove area is arranged at the bottom end of the glue solution curing box, the UV curing area is arranged at the top of the glue solution curing box, and the glue solution spraying area is arranged between the UV curing area and the glue groove area.

8. The UV glue coating processing device of claim 1, wherein the light source collecting hood and the glue protection hood are both in the shape of a circular truncated cone, wherein the maximum radius of the bottom circle of the light source collecting hood is 2 times the maximum radius of the bottom circle of the glue protection hood, and the light source collecting hood can be fully cured after being sprayed with glue.